CN218532886U

CN218532886U - Multi-hole automation equipment is bored with disposable to processing of train aluminium window frame

Info

Publication number: CN218532886U
Application number: CN202222756352.2U
Authority: CN
Inventors: 刘蒙军; 何仕波; 刘辉; 张栓
Original assignee: Ningbo High Tech Zone Shangfeng Machinery Technology Co ltd
Current assignee: Ningbo High Tech Zone Shangfeng Machinery Technology Co ltd
Priority date: 2022-10-19
Filing date: 2022-10-19
Publication date: 2023-02-28
Anticipated expiration: 2032-10-19

Abstract

The utility model provides a processing of train aluminium window frame is with once only boring porous automation equipment belongs to aluminium window processing technology field, this kind of processing of train aluminium window frame is with once only boring porous automation equipment, including the processing case, a pair of support is installed, and is a pair of to the inside bottom of processing case adjacent one side of support is rotated respectively and is connected with duplex position upset anchor clamps, duplex position upset anchor clamps include a pair of die-pin and returning face plate, and is a pair of the both sides at the returning face plate are installed respectively to the die-pin, the both sides corner of duplex position upset anchor clamps is equipped with pneumatic rotary clamping mechanism respectively, inside one side of processing case is equipped with pneumatic reversing mechanism, pneumatic reversing mechanism is located one of them one side between support and the bipolar aluminium drilling cutter, pneumatic reversing mechanism includes mounting bracket, lift cylinder, rack and gear, the gear rotates and connects in inside one side of mounting bracket.

Description

Multi-hole automation equipment is bored with disposable to train aluminium window frame processing

Technical Field

The utility model relates to an aluminium window processing technology field particularly, relates to a processing of train aluminium window frame is with once only boring porous automation equipment.

Background

The drilling is an operation of processing a hole on a solid material by using a drill bit, wherein the train aluminum window outer frame needs a corresponding device in the processing process to drill the hole, so that the train installation requirement can be met.

At present, when carrying out drilling treatment to the train aluminum window frame, generally adopt the mode of processing one by one, such mode needs continuous calibration, just can set up the hole site to appointed region, but such mode, not only efficiency is lower to in case the deviation appears in the hole site, remaining hole site also can be chaotic, and then can't satisfy required specification.

Therefore, we improve the above and provide an automatic device for drilling multiple holes at one time for processing the outer frame of the train aluminum window.

SUMMERY OF THE UTILITY MODEL

In order to make up for above not enough, the utility model provides a processing of train aluminium window frame is with once only boring porous automation equipment.

The utility model discloses a realize like this:

the utility model provides a processing of train aluminium window frame is with disposable porous automation equipment that bores, includes the processing case, a pair of support is installed to the inside bottom of processing case, and is a pair of adjacent one side of support rotates respectively and is connected with duplex position upset anchor clamps, duplex position upset anchor clamps include a pair of die-pin and returning face plate, and is a pair of the both sides at the returning face plate are installed respectively to the die-pin, the both sides corner of duplex position upset anchor clamps is equipped with pneumatic rotatory clamping mechanism respectively, inside one side of processing case is equipped with pneumatic reversing mechanism, pneumatic reversing mechanism is located one of them one side between support and the bipolar aluminium drilling tool, pneumatic reversing mechanism includes mounting bracket, lift cylinder, rack and gear, gear revolve connects in inside one side of mounting bracket, rack sliding connection is in inside one side of mounting bracket, just rack and gear intermeshing, lift cylinder fixed mounting is on the top of mounting bracket, the output of lift cylinder runs through the mounting bracket to be connected with the one end mounting bracket of rack, the one end of die-pin extends to the inside of mounting bracket to be connected with one side of gear, the inside of processing case is equipped with pneumatic advance and retreat position mechanism, the top that advances to avoid the drilling mechanism.

Furthermore, the processing box comprises a first guardrail, a second guardrail and a bottom rail, the first guardrail and the second guardrail are welded with each other, the top side of the bottom rail is connected with the bottom end of the first guardrail in a clamping mode respectively, and lifting hooks are installed at bottom corners of the bottom rail.

The beneficial effect who adopts above-mentioned further scheme is that, the inside processing operation of the device is protected to first guardrail and second guardrail guard action, and the installation of cooperation lifting hook is used, is convenient for transfer the inside device of the device.

Further, one side of first guardrail is equipped with the block terminal, the block terminal includes box, touch-sensitive screen and barometer, the outer wall of box inlays establishes the installation touch-sensitive screen, the barometer is installed in outer wall one side of box.

The pressure measuring device has the advantages that the pressure measuring device is convenient to operate and control through the installation and the use of the touch screen, and the pressure measuring device is convenient to detect the pressure condition of the cylinder structure in the device in real time through the installation and the use of the barometer.

Furthermore, safety protection gratings are installed respectively on the two sides of the outer wall of the first guardrail, the two safety protection gratings are parallel to each other, the pneumatic rotary clamping mechanism comprises a rotary cylinder and a clamping plate, and the output end of the rotary cylinder is connected with one side of the clamping plate.

The beneficial effect who adopts above-mentioned further scheme is that, through the installation use of safety protection grating, be convenient for carry out the prevention protection to the export of the device to reduce the emergence of incident.

Furthermore, a bottom frame is installed at the bottom end of the processing box, a control mechanism is arranged at the joint of the bottom frame and the processing box and comprises an operating button, an emergency stop button and a reset button, and the operating button, the emergency stop button and the reset button are sequentially and horizontally arranged.

The beneficial effect who adopts above-mentioned further scheme is that, through the cooperation of operating button, scram button and reset button use for the device operation, scram and the operation that resets are more convenient.

Furthermore, the bottom of chassis is equipped with supporting mechanism, supporting mechanism includes ground fixed pin and horizontal adjustment lower margin, the bottom of ground fixed pin flushes each other with the bottom of horizontal adjustment lower margin.

The beneficial effect who adopts above-mentioned further scheme is that, support through ground fixing pin and level (l) ing lower margin cooperation for the device keeps the level when operation.

Furthermore, photoelectric sensors and limiting mechanisms are respectively installed at the bottom end of the interior, close to the pneumatic advance and retreat position avoiding mechanism, of the processing box, each limiting mechanism comprises a fixing frame, a sleeve, a sliding rod, a compression spring and a top plug, the sleeve is installed on one side of the interior of the fixing frame, the sliding rod is slidably connected with the inside of the sleeve, the compression spring is sleeved on the outer wall of the sliding rod, and one end of the sliding rod extends out of the sleeve and is connected with the top plug.

Adopt above-mentioned further scheme's beneficial effect be, through the elastic action of compression spring to the slide bar for the top stopper has the elastic action to drilling unit head mechanism.

Furthermore, the pneumatic advance and retreat position-avoiding mechanism comprises a traction cable, a slide rail and a propulsion cylinder, the propulsion cylinder and the slide rail are respectively and fixedly installed at the bottom end of the interior of the processing box, and one end of the traction cable is connected with one side of the slide rail.

The beneficial effect who adopts above-mentioned further scheme is that, promote the balladeur train through promoting the cylinder output for the balladeur train drives motor and drill bit and moves appointed region, thereby accomplishes corresponding drilling effect.

Further, drilling unit head mechanism includes motor, balladeur train and drill bit, motor fixed mounting is on the top of balladeur train, the drill bit is connected in the output transmission of motor, just the bottom of balladeur train and the top sliding connection of slide rail, just the output of propulsion cylinder is connected with one side of balladeur train.

The beneficial effect who adopts above-mentioned further scheme is, through motor output drive drill bit for the device realizes the function of drilling.

Furthermore, one side of returning face plate is equipped with crank mechanism, crank mechanism includes axle stake, pull rod and handle, one side of axle stake is rotated and is connected in one side of returning face plate, the one end of pull rod is connected with the one end of axle stake, just the pull rod other end is connected with one side of handle.

The beneficial effect who adopts above-mentioned further scheme is through rotating the handle for the one end of handle drives the pull rod and removes, thereby drives the axle pile and accomplishes corresponding spacing removal.

The utility model has the advantages that: the utility model discloses a train aluminium window frame processing that obtains through above-mentioned design is with once only boring porous automation equipment, makes it accomplish porous one-time processing to improve train aluminium window frame outside hole concentricity and positional accuracy, through the manual work place inside and outside frame, the inner frame inner peripheral location, the pneumatic rotation of anchor clamps presss from both sides tightly, then through the inside PLC program 180 degrees of touch-sensitive screen inwards rotate and wait to process; the power tool senses that the workpiece is in place, the whole pneumatic feeding is in place, and then the pneumatic drilling power head is integrally completed through one-time or batch pneumatic drilling; after the machining, the power tool integrally retreats to the original position, the inner frame workpiece and the outer frame workpiece are placed at the second station manually, the clamp is turned over outwards for 180 degrees, the workpiece is manually taken, and meanwhile the second station begins to machine.

Drawings

In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings which are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and that for those skilled in the art, other related drawings can be obtained according to these drawings without inventive efforts.

Fig. 1 is a perspective view of an automatic device for drilling multiple holes at one time for processing an outer frame of an aluminum window of a train according to the present invention;

FIG. 2 is an internal display view of the multi-hole drilling automation device for machining the train aluminum window frame;

fig. 3 is a schematic partial structural view of an automatic device for drilling multiple holes at one time for processing an outer frame of an aluminum window of a train according to the present invention;

FIG. 4 is a top view of the multi-hole drilling automation device for machining the train aluminum window frame of the present invention;

FIG. 5 is a schematic view of a multi-hole one-time drilling limiting mechanism for processing an outer frame of an aluminum window of a train according to the present invention;

fig. 6 is a schematic view of a supporting mechanism for drilling multiple holes at one time for processing an outer frame of an aluminum window of a train according to the present invention;

FIG. 7 is a front view of a disposable drill hole for processing an outer frame of an aluminum window of a train provided by the present invention;

FIG. 8 is a side view of a disposable drill hole for processing an outer frame of an aluminum window of a train provided by the present invention;

fig. 9 is the utility model provides a train aluminium window frame processing is with once only boring porous pneumatic reversing mechanism cross-sectional view.

In the figure: 100. a processing box; 1001. a first guardrail; 1002. a second guard rail; 1003. A bottom rail; 200. a distribution box; 2001. a box body; 2002. a touch screen; 2003. A barometer; 300. a chassis; 400. a support mechanism; 4001. fixing a pin on the ground; 4002. horizontally adjusting the ground feet; 500. an operating mechanism; 5001. an operation button; 5002. an emergency stop button; 5003. a reset button; 600. a safety protection grating; 700. A pneumatic advance and retreat avoiding mechanism; 7001. a traction cable; 7002. a slide rail; 7003. propelling the cylinder; 800. a bipolar aluminum drilling tool; 900. a drilling power head mechanism; 9001. A motor; 9002. a carriage; 9003. a drill bit; 1000. a double-station overturning clamp; 100001, a supporting shaft; 100002, a turnover plate; 1100. a pneumatic rotary clamping mechanism; 110001, a rotary cylinder; 110002, splint; 1200. a pneumatic reversing mechanism; 120001, mounting rack; 120002, lifting cylinder; 120003, a rack; 120004, gears; 1300. a crank mechanism; 130001, shaft pile; 130002, pull rod; 130003, a handle; 101. a hook; 102. a support; 103. a photoelectric sensor; 104. a limiting mechanism; 10401. a fixed mount; 10402. a sleeve; 10403. a slide bar; 10404. a compression spring; 10405. and (6) plugging.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example one

Referring to fig. 1-3, the present invention provides a technical solution: an automatic device for drilling multiple holes at one time for machining an outer frame of an aluminum window of a train comprises a machining box 100, a pair of supports 102 are installed at the bottom end of the interior of the machining box 100, two adjacent sides of the pair of supports 102 are respectively and rotatably connected with a double-station overturning clamp 1000, the double-station overturning clamp 1000 comprises a pair of supporting shafts 100001 and an overturning plate 100002, the pair of supporting shafts 100001 are respectively installed on two sides of the overturning plate 100002, pneumatic rotary clamping mechanisms 1100 are respectively arranged on corners of two sides of the double-station overturning clamp 1000, a pneumatic reversing mechanism 1200 is arranged on one side of the interior of the machining box 100 and is positioned on one side between one of the supports 102 and a bipolar aluminum drilling tool 800, the pneumatic reversing mechanism 1200 comprises an installation frame 120001, a lifting cylinder 120002, a rack 120003 and a gear 120004, the gear 120004 is rotatably connected to one side of the interior of the installation frame 120001, the rack 003 is slidably connected to one side of the interior of the installation frame 120004, the lifting cylinder 120002 is fixedly installed at the top end of the lifting cylinder 120001, one end of the lifting cylinder 120001 penetrates through the 120001 and is connected with one side of the rack 120002, a pneumatic avoiding mechanism 700 is arranged on the top end of the interior of the machining box 100.

Example two

Referring to fig. 4-6, as an embodiment of the present invention, further, the processing box 100 includes a first guardrail 1001, a second guardrail 1002 and a bottom railing 1003, the first guardrail 1001 and the second guardrail 1002 are welded to each other, the top edge side of the bottom railing 1003 is respectively connected to the bottom end of the first guardrail 1001 in a clamping manner, and the bottom edge corner of the bottom railing 1003 is provided with a hook 101.

As an embodiment of the present invention, further, one side of the first guard bar 1001 is equipped with the distribution box 200, the distribution box 200 includes the box 2001, the touch screen 2002 and the barometer 2003, the installation touch screen 2002 is embedded in the outer wall of the box 2001, and the barometer 2003 is installed on one side of the outer wall of the box 2001.

As an embodiment of the utility model, further, safety protection grating 600 is installed respectively to the outer wall both sides of first guardrail 1001, and two safety protection gratings 600 are parallel to each other, and pneumatic rotary clamping mechanism 1100 includes revolving cylinder 110001 and splint 110002, and revolving cylinder 110001's output is connected with one side of splint 110002.

As an embodiment of the utility model, further, chassis 300 is installed to the bottom of processing case 100, and chassis 300 is equipped with control mechanism 500 with the junction of processing case 100, and control mechanism 500 includes operating button 5001, emergency stop button 5002 and reset button 5003, and operating button 5001, emergency stop button 5002 and reset button 5003 are in proper order horizontally arranged.

As an embodiment of the utility model, further, the bottom of chassis 300 is equipped with supporting mechanism 400, and supporting mechanism 400 includes ground fixing pin 4001 and level (l) ing lower margin 4002, and ground fixing pin 4001's bottom flushes each other with level (l) ing lower margin 4002's bottom.

As an embodiment of the utility model, it is further, photoelectric inductor 103 and stop gear 104 are installed respectively to processing case 100 in the inside bottom that is close to pneumatic advance and retreat and keeps away position mechanism 700, stop gear 104 includes mount 10401, sleeve 10402, slide bar 10403, compression spring 10404 and top stopper 10405, mount 10401's inside side-mounting sleeve 10402, sleeve 10402's inside sliding connection slide bar 10403, compression spring 10404 is established to slide bar 10403's outer wall cover, the outside of sleeve 10402 is extended to slide bar 10403's one end, and connect top stopper 10405.

EXAMPLE III

Referring to fig. 7-9, as an embodiment of the present invention, further, the pneumatic advancing and retreating avoiding mechanism 700 includes a traction cable 7001, a slide rail 7002, and a propulsion cylinder 7003, the propulsion cylinder 7003 and the slide rail 7002 are respectively fixedly mounted at the bottom end of the interior of the processing box 100, and one end of the traction cable 7001 is connected to one side of the slide rail 7002.

As an embodiment of the present invention, further, the drilling power head mechanism 900 includes a motor 9001, a sliding frame 9002 and a drill 9003, the motor 9001 is fixedly installed on the top end of the sliding frame 9002, the drill 9003 is connected to the output end of the motor 9001, the bottom end of the sliding frame 9002 is slidably connected to the top end of the sliding rail 7002, and the output end of the propulsion cylinder 7003 is connected to one side of the sliding frame 9002.

As an embodiment of the utility model, further, one side of returning face plate 100002 is equipped with crank mechanism 1300, and crank mechanism 1300 includes axle stake 130001, pull rod 130002 and handle 130003, and one side of axle stake 130001 is rotated and is connected in one side of returning face plate 100002, and the one end of pull rod 130002 is connected with the one end of axle stake 130001, and the pull rod 130002 other end is connected with one side of handle 130003.

Specifically, this train aluminium window frame processing is with disposable porous automation equipment's of boring theory of operation: when the device is used, the device is moved to a designated working area, the device is not started to be tested in operation, and after the normal operation is ensured, the device is put into normal use, wherein corresponding aluminum window outer frame workpieces are placed on the inner frame and the outer frame manually, the inner frame is internally and peripherally positioned, the clamp pneumatic rotary clamping mechanism 1100 is started, the rotary air cylinders 110001 at different positions drive the clamping plates 110002 to rotate in an angle until the clamping plates are clamped with the aluminum window outer frame workpieces, so that the fixing effect is achieved, then the PLC program in the device sends a 180-degree inward rotation waiting processing instruction through operation of the touch screen 2002, so that the workpieces are sensed to be in place through the power tool, the whole body is pneumatically fed in place, then the drilling power head mechanism 900 is integrally completed in one step or in batches through pneumatic drilling, the power tool integrally retreats to the original position after the completion, the inner frame workpieces are placed manually at a second station, the clamp is turned over by 180 degrees outwards, the manual workpiece taking is carried out, and the second station starts to process.

It should be noted that the train aluminum window outer frame processing automation device with the one-time multi-hole drilling function comprises a train aluminum window outer frame processing automation device with the one-time multi-hole drilling function touch screen 2022, a barometer 2003, a motor 9001, a lifting cylinder 120002, a photoelectric sensor 103, and a specific model specification, which need to be determined according to the actual specification of the device, and the specific model specification calculation method adopts the prior art in the field, and therefore detailed description is omitted.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a porous automation equipment is bored with disposable to train aluminum window frame processing, its characterized in that, including processing case (100), a pair of support (102) is installed to the inside bottom of processing case (100), and is a pair of adjacent one side of support (102) is rotated respectively and is connected with duplex position upset anchor clamps (1000), duplex position upset anchor clamps (1000) include a pair of die-pin (100001) and returning face plate (100002), and is a pair of die-pin (100001) is installed respectively in the both sides of returning face plate (100002), the both sides corner of duplex position upset anchor clamps (1000) is equipped with pneumatic rotary clamping mechanism (1100) respectively, inside one side of processing case (100) is equipped with pneumatic reversing mechanism (1200), pneumatic reversing mechanism (1200) is located one of them one side between support (102) and bipolar aluminium drilling cutter (800), pneumatic reversing mechanism (1200) includes mounting bracket (120001), lift cylinder (120002), rack (120003) and gear (120004), gear (120004) is rotated and is connected in inside one side of support (001), rack 120003 sliding connection is in the rack 120001, the lift cylinder (120002) and the fixed cylinder (120004) top, the lift cylinder (120004) runs through the lift cylinder (120120002), and is connected with one end of a rack (120003), one end of the support shaft (100001) extends into the mounting rack (120001) and is connected with one side of a gear (120004), a pneumatic advance and retreat spacing mechanism (700) is arranged in the processing box (100), and a drilling power head mechanism (900) is arranged at the top end of the pneumatic advance and retreat spacing mechanism (700).

2. The automatic multi-hole drilling device for machining the outer frame of the aluminum window of the train as claimed in claim 1, wherein the machining box (100) comprises a first guardrail (1001), a second guardrail (1002) and a bottom rail (1003), the first guardrail (1001) and the second guardrail (1002) are welded to each other, the top edge side of the bottom rail (1003) is connected with the bottom end of the first guardrail (1001) in a clamping manner, and a lifting hook (101) is installed at the bottom end corner of the bottom rail (1003).

3. The automatic device for drilling multiple holes at one time for processing the outer frame of the aluminum window of the train as claimed in claim 2, wherein a distribution box (200) is arranged on one side of the first guardrail (1001), the distribution box (200) comprises a box body (2001), a touch screen (2002) and an air pressure gauge (2003), the touch screen (2002) is embedded and installed on the outer wall of the box body (2001), and the air pressure gauge (2003) is installed on one side of the outer wall of the box body (2001).

4. The automatic one-time drilling device for the train aluminum window frame processing according to claim 3, wherein safety protection gratings (600) are respectively installed on two sides of the outer wall of the first guardrail (1001), two safety protection gratings (600) are parallel to each other, the pneumatic rotary clamping mechanism (1100) comprises a rotary cylinder (110001) and a clamping plate (110002), and the output end of the rotary cylinder (110001) is connected with one side of the clamping plate (110002).

5. The automatic multi-hole drilling device for machining the outer frame of the aluminum window of the train as claimed in claim 1, wherein a bottom frame (300) is installed at the bottom end of the machining box (100), a control mechanism (500) is arranged at the joint of the bottom frame (300) and the machining box (100), the control mechanism (500) comprises an operating button (5001), an emergency stop button (5002) and a reset button (5003), and the operating button (5001), the emergency stop button (5002) and the reset button (5003) are sequentially and horizontally arranged.

6. The automatic device for drilling multiple holes at one time for processing the outer frame of the aluminum window of the train as claimed in claim 5, wherein a supporting mechanism (400) is arranged at the bottom end of the base frame (300), the supporting mechanism (400) comprises a ground fixing pin (4001) and a horizontal adjusting anchor (4002), and the bottom end of the ground fixing pin (4001) and the bottom end of the horizontal adjusting anchor (4002) are flush with each other.

7. The automatic disposable drilling porous device for the train aluminum window outer frame machining is characterized in that a photoelectric sensor (103) and a limiting mechanism (104) are respectively installed at the bottom end of the machining box (100) close to the inside of a pneumatic advance and retreat avoidance mechanism (700), the limiting mechanism (104) comprises a fixing frame (10401), a sleeve (10402), a sliding rod (10403), a compression spring (10404) and a top plug (10405), the sleeve (10402) is installed on one side of the inside of the fixing frame (10401), the sliding rod (10403) is connected to the inside of the sleeve (10402) in a sliding mode, the compression spring (10404) is sleeved on the outer wall of the sliding rod (10403), and one end of the sliding rod (10403) extends out of the sleeve (10402) and is connected to the top plug (10405).

8. The automatic multi-hole drilling device for machining the outer frame of the aluminum window of the train as claimed in claim 1, wherein the pneumatic advance and retreat avoiding mechanism (700) comprises a traction cable (7001), a slide rail (7002) and a propulsion cylinder (7003), the propulsion cylinder (7003) and the slide rail (7002) are respectively and fixedly installed at the bottom end of the interior of the machining box (100), and one end of the traction cable (7001) is connected with one side of the slide rail (7002).

9. The automatic multi-hole drilling device for the train aluminum window outer frame machining is characterized in that the drilling power head mechanism (900) comprises a motor (9001), a sliding frame (9002) and a drill bit (9003), the motor (9001) is fixedly installed at the top end of the sliding frame (9002), the drill bit (9003) is connected to the transmission of the output end of the motor (9001), the bottom end of the sliding frame (9002) is connected with the top end of a sliding rail (7002) in a sliding manner, and the output end of the propelling cylinder (7003) is connected with one side of the sliding frame (9002).

10. The automatic device for drilling multiple holes at one time for processing the outer frame of the aluminum window of the train as claimed in claim 1, wherein a crank mechanism (1300) is arranged on one side of the turnover plate (100002), the crank mechanism (1300) comprises a shaft pile (130001), a pull rod (130002) and a handle (130003), one side of the shaft pile (130001) is rotatably connected on one side of the turnover plate (100002), one end of the pull rod (130002) is connected with one end of the shaft pile (130001), and the other end of the pull rod (130002) is connected with one side of the handle (130003).