CN218530303U - A waste gas treatment device for setting machine with filtering function - Google Patents

A waste gas treatment device for setting machine with filtering function Download PDF

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CN218530303U
CN218530303U CN202221917618.0U CN202221917618U CN218530303U CN 218530303 U CN218530303 U CN 218530303U CN 202221917618 U CN202221917618 U CN 202221917618U CN 218530303 U CN218530303 U CN 218530303U
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fixedly connected
box
gas treatment
shell
delivery pump
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李云宝
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Shaoxing Hetian Automation Equipment Co ltd
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Abstract

The utility model discloses a forming machine exhaust treatment device with filtering capability belongs to forming machine exhaust-gas treatment technical field. The utility model discloses an outer shell, the top intercommunication of shell has the intake pipe, the inside fixedly connected with filter, the discharge of shell, spray the case and handle the case, the discharge communicates with the air inlet that sprays the case, the bottom fixedly connected with air pump of shell inner wall, the gas outlet that sprays the case passes through the air inlet intercommunication of pipeline and air pump. The utility model provides a what present forming machine exhaust-gas treatment technique used is the water spray treatment method the most, and this mode utilizes the adsorptivity of water to particulate matter and oil smoke in the waste gas, reaches exhaust-gas treatment's purpose, and this mode processing method is single, leads to the poor problem of exhaust-gas treatment effect.

Description

一种带有过滤功能的定型机废气处理装置A waste gas treatment device for setting machine with filtering function

技术领域technical field

本实用新型属于定型机废气处理技术领域,具体为一种带有过滤功能的定型机废气处理装置。The utility model belongs to the technical field of waste gas treatment of a setting machine, in particular to a treatment device for the waste gas of a setting machine with a filtering function.

背景技术Background technique

定型机是用于工业制造定型用的机器,我国是纺织大国,也是印染行业最大的国家,而印染定型机运行时会排放大量废气,其中含有聚苯类有机物、印染助剂、油脂和蜡质等多种成分,最主要的污染物为颗粒物和油烟。这些排放的颗粒物和油烟对人类身体健康和环境具有很大危害,使得定型机废气排放引起的污染问题也变得越来越尖锐。The setting machine is a machine used for industrial manufacturing and setting. my country is a big textile country and the largest country in the printing and dyeing industry. When the printing and dyeing setting machine is running, it will emit a large amount of exhaust gas, which contains polyphenyl organic matter, printing and dyeing auxiliaries, grease and wax. The most important pollutants are particulate matter and cooking fume. The particulate matter and oil fumes emitted are very harmful to human health and the environment, making the pollution problem caused by the exhaust gas emission of the setting machine more and more acute.

现有定型机废气处理技术使用最多的是水喷淋处理法,该方式利用水对废气中颗粒物和油烟的吸附性,来达到废气处理的目的,该方式处理方法单一,导致废气处理效果差,因此需要对带有过滤功能的定型机废气处理装置进行设计改造,有效的防止其出现废气处理效果差的现象。The most commonly used waste gas treatment technology of the existing setting machine is the water spray treatment method. This method uses the adsorption of water to particulate matter and oil fume in the waste gas to achieve the purpose of waste gas treatment. This method is single, resulting in poor waste gas treatment effect. Therefore, it is necessary to design and modify the waste gas treatment device of the setting machine with filtering function to effectively prevent the phenomenon of poor waste gas treatment effect.

实用新型内容Utility model content

为解决上述背景技术中提出的问题,本实用新型的目的在于提供一种带有过滤功能的定型机废气处理装置,具备废气处理效果好的优点,解决了现有定型机废气处理技术使用最多的是水喷淋处理法,该方式利用水对废气中颗粒物和油烟的吸附性,来达到废气处理的目的,该方式处理方法单一,导致废气处理效果差的问题。In order to solve the problems raised in the above-mentioned background technology, the purpose of this utility model is to provide a sizing machine waste gas treatment device with a filtering function, which has the advantages of good waste gas treatment effect, and solves the problem that the existing sizing machine waste gas treatment technology uses most It is a water spray treatment method. This method uses the adsorption of water to particulate matter and oil fume in the exhaust gas to achieve the purpose of exhaust gas treatment. This method has a single treatment method, which leads to the problem of poor exhaust gas treatment effect.

本实用新型提供如下技术方案:一种带有过滤功能的定型机废气处理装置,包括外壳,所述外壳的顶部连通有进气管,所述外壳的内部固定连接有过滤板、集气管、喷淋箱和处理箱,所述集气管与喷淋箱的进气口连通,所述外壳内壁的底部固定连接有气泵,所述喷淋箱的出气口通过管道与气泵的进气口连通,所述处理箱的内部固定连接有输送管,所述输送管的表面开设有通口,所述气泵的出气口与输送管通过管道连通,所述处理箱的出气口通过管道延伸至外壳的外部,所述外壳的左侧固定连接有储药箱、水箱和混合箱,所述储药箱、水箱和混合箱的出水口分别连通有第一输送泵、第二输送泵和第三输送泵,所述第一输送泵和第二输送泵的出料口通过管道延伸至混合箱的内部,所述喷淋箱内壁的顶部固定连接有雾化喷嘴,所述雾化喷嘴与第三输送泵的出水口通过管道连通。The utility model provides the following technical proposal: a waste gas treatment device of a setting machine with a filtering function, comprising a casing, the top of the casing is connected with an air intake pipe, and the inside of the casing is fixedly connected with a filter plate, an air collecting pipe, a spray box and a processing box, the air collecting pipe communicates with the air inlet of the spray box, the bottom of the inner wall of the shell is fixedly connected with an air pump, and the air outlet of the spray box communicates with the air inlet of the air pump through a pipeline, and the The inside of the processing box is fixedly connected with a delivery pipe, and the surface of the delivery pipe is provided with a port, the air outlet of the air pump communicates with the delivery pipe through a pipeline, and the gas outlet of the treatment box extends to the outside of the shell through a pipeline, so The left side of the housing is fixedly connected with a medicine storage tank, a water tank and a mixing tank, and the water outlets of the medicine storage tank, the water tank and the mixing tank are connected with a first delivery pump, a second delivery pump and a third delivery pump respectively. The outlets of the first delivery pump and the second delivery pump extend to the inside of the mixing box through pipelines, and the top of the inner wall of the spray box is fixedly connected with an atomizing nozzle, and the atomization nozzle is connected with the water outlet of the third delivery pump. connected by pipes.

所述外壳内壁的背面固定连接有驱动槽,所述驱动槽的内部活动连接有螺纹杆,所述螺纹杆的表面螺纹连接有清理架,所述清理架与过滤板活动连接,所述外壳的右侧固定连接有第一电机,所述第一电机与螺纹杆固定连接,所述外壳的右侧固定连接有第一收集箱,所述第一收集箱与外壳连通。The back side of the inner wall of the housing is fixedly connected with a drive groove, the inside of the drive groove is movably connected with a threaded rod, and the surface of the threaded rod is threadedly connected with a cleaning frame, and the cleaning frame is movably connected with the filter plate. A first motor is fixedly connected to the right side, and the first motor is fixedly connected to the threaded rod. A first collection box is fixedly connected to the right side of the casing, and the first collection box communicates with the casing.

所述驱动槽的内部固定连接有轴承,所述轴承与螺纹杆固定连接。A bearing is fixedly connected to the inside of the driving groove, and the bearing is fixedly connected to the threaded rod.

所述混合箱的内部活动连接有搅拌杆,所述混合箱的顶部固定连接有第二电机,所述第二电机与搅拌杆固定连接。A stirring rod is movably connected to the inside of the mixing box, and a second motor is fixedly connected to the top of the mixing box, and the second motor is fixedly connected to the stirring rod.

所述喷淋箱内壁的底部固定连接有第四输送泵,所述外壳的右侧固定连接有第二收集箱,所述第四输送泵的出水口通过管道延伸至第二收集箱的内部。The bottom of the inner wall of the spray box is fixedly connected with a fourth delivery pump, the right side of the housing is fixedly connected with a second collection box, and the water outlet of the fourth delivery pump extends to the inside of the second collection box through a pipeline.

本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:

1、本实用新型解决了现有定型机废气处理技术使用最多的是水喷淋处理法,该方式利用水对废气中颗粒物和油烟的吸附性,来达到废气处理的目的,该方式处理方法单一,导致废气处理效果差的问题,使用时,操作者向进气管通入废气,然后废气先经过滤板进行过滤处理,从而对废气中的固体颗粒杂质进行过滤,然后废气经集气管输送至喷淋箱内,然后操作者启动第一输送泵和第二输送泵,使得储药箱内的药品和水箱内的水被输送至混合箱,然后启动第三输送泵,把混合后的药品经雾化喷嘴喷出,从而对废气中的聚苯类有机物、印染助剂、油脂和蜡质等物质进行去除,然后废气经气泵加压,从输送泵的通口流出,然后经处理箱内清水对废气进行水洗处理,然后洁净的气体被输送至外壳的外部,该装置具备废气处理效果好的优点。1. This utility model solves the problem that the water spray treatment method is most used in the existing waste gas treatment technology of the setting machine. This method uses the adsorption of water to the particulate matter and oil fume in the waste gas to achieve the purpose of waste gas treatment. The treatment method of this method is single , leading to the problem of poor exhaust gas treatment effect. When in use, the operator feeds the exhaust gas into the intake pipe, and then the exhaust gas is first filtered through the filter plate, so as to filter the solid particle impurities in the exhaust gas, and then the exhaust gas is transported to the nozzle through the air collecting pipe. In the shower box, the operator starts the first delivery pump and the second delivery pump, so that the medicine in the medicine storage tank and the water in the water tank are delivered to the mixing tank, and then starts the third delivery pump, and the mixed medicine is sprayed The exhaust gas is sprayed out from the chemical nozzle to remove polyphenylene organic matter, printing and dyeing auxiliaries, grease and wax in the waste gas, and then the waste gas is pressurized by the air pump and flows out from the port of the delivery pump, and then the clean water in the treatment tank is used to treat the waste gas. The exhaust gas is washed with water, and then the clean gas is sent to the outside of the shell. This device has the advantage of good exhaust gas treatment effect.

2、本实用新型通过驱动槽、螺纹杆、清理架、第一电机和第一收集箱的设置,可以快速对过滤板顶部积聚在颗粒状杂质进行收集。2. The utility model can quickly collect the granular impurities accumulated on the top of the filter plate through the setting of the drive groove, the threaded rod, the cleaning frame, the first motor and the first collection box.

附图说明Description of drawings

图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型图1中A处结构放大示意图。Fig. 2 is an enlarged schematic diagram of the structure at A in Fig. 1 of the present utility model.

图3为本实用新型图1中B处结构放大示意图。Fig. 3 is an enlarged schematic diagram of the structure at B in Fig. 1 of the present utility model.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.

如图1至图3所示,本实施例一种带有过滤功能的定型机废气处理装置,包括外壳1,外壳1的顶部连通有进气管,外壳1的内部固定连接有过滤板2、集气管3、喷淋箱4和处理箱5,集气管3与喷淋箱4的进气口连通,外壳1内壁的底部固定连接有气泵6,喷淋箱4的出气口通过管道与气泵6的进气口连通,处理箱5的内部固定连接有输送管7,输送管7的表面开设有通口8,气泵6的出气口与输送管7通过管道连通,处理箱5的出气口通过管道延伸至外壳1的外部,外壳1的左侧固定连接有储药箱9、水箱10和混合箱11,储药箱9、水箱10和混合箱11的出水口分别连通有第一输送泵12、第二输送泵13和第三输送泵14,第一输送泵12和第二输送泵13的出料口通过管道延伸至混合箱11的内部,喷淋箱4内壁的顶部固定连接有雾化喷嘴15,雾化喷嘴15与第三输送泵14的出水口通过管道连通。As shown in Figures 1 to 3, a waste gas treatment device for a sizing machine with a filtering function in this embodiment includes a casing 1, the top of the casing 1 is connected with an air intake pipe, and the inside of the casing 1 is fixedly connected with a filter plate 2, a collecting Trachea 3, spray box 4 and treatment box 5, gas collecting pipe 3 communicate with the air inlet of spray box 4, the bottom of shell 1 inner wall is fixedly connected with air pump 6, and the air outlet of spray box 4 passes through pipeline and air pump 6 The air inlet is connected, and the inside of the processing box 5 is fixedly connected with a conveying pipe 7, and the surface of the conveying pipe 7 is provided with a port 8, and the gas outlet of the air pump 6 is connected with the conveying pipe 7 through a pipeline, and the gas outlet of the processing box 5 extends through the pipeline To the outside of the casing 1, the left side of the casing 1 is fixedly connected with a medicine storage box 9, a water tank 10 and a mixing box 11, and the water outlets of the medicine storage box 9, the water tank 10 and the mixing box 11 are respectively communicated with the first delivery pump 12, the second Two delivery pumps 13 and the third delivery pump 14, the outlets of the first delivery pump 12 and the second delivery pump 13 extend to the inside of the mixing box 11 through pipelines, and the top of the spray box 4 inner wall is fixedly connected with an atomizing nozzle 15 , the atomizing nozzle 15 communicates with the water outlet of the third delivery pump 14 through a pipeline.

参考图1和图2,外壳1内壁的背面固定连接有驱动槽16,驱动槽16的内部活动连接有螺纹杆17,螺纹杆17的表面螺纹连接有清理架18,清理架18与过滤板2活动连接,外壳1的右侧固定连接有第一电机19,第一电机19与螺纹杆17固定连接,外壳1的右侧固定连接有第一收集箱20,第一收集箱20与外壳1连通。Referring to Fig. 1 and Fig. 2, the back side of the inner wall of the housing 1 is fixedly connected with a drive slot 16, and the inside of the drive slot 16 is movably connected with a threaded rod 17, and the surface of the threaded rod 17 is threadedly connected with a cleaning rack 18, and the cleaning rack 18 and the filter plate 2 Flexible connection, the right side of the casing 1 is fixedly connected with the first motor 19, the first motor 19 is fixedly connected with the threaded rod 17, the right side of the casing 1 is fixedly connected with the first collection box 20, and the first collection box 20 communicates with the casing 1 .

本实施例通过驱动槽16、螺纹杆17、清理架18、第一电机19和第一收集箱20的设置,可以快速对过滤板2顶部积聚在颗粒状杂质进行收集。In this embodiment, through the setting of the drive groove 16, threaded rod 17, cleaning rack 18, first motor 19 and first collection box 20, the granular impurities accumulated on the top of the filter plate 2 can be quickly collected.

参考图1和图2,驱动槽16的内部固定连接有轴承25,轴承25与螺纹杆17固定连接。Referring to FIG. 1 and FIG. 2 , a bearing 25 is fixedly connected to the inside of the driving slot 16 , and the bearing 25 is fixedly connected to the threaded rod 17 .

本实施例通过轴承25的设置,可以减小驱动槽16与螺纹杆17之间的摩擦力,从而方便了螺纹杆17的旋转。In this embodiment, the friction force between the drive slot 16 and the threaded rod 17 can be reduced through the arrangement of the bearing 25 , thereby facilitating the rotation of the threaded rod 17 .

参考图1,混合箱11的内部活动连接有搅拌杆24,混合箱11的顶部固定连接有第二电机23,第二电机23与搅拌杆24固定连接。Referring to FIG. 1 , a stirring rod 24 is movably connected to the inside of the mixing box 11 , and a second motor 23 is fixedly connected to the top of the mixing box 11 , and the second motor 23 is fixedly connected to the stirring rod 24 .

本实施例通过搅拌杆24和第二电机23的设置,可以对混合箱11内的水和药物进行搅拌混合。In this embodiment, by setting the stirring rod 24 and the second motor 23, the water and medicine in the mixing box 11 can be stirred and mixed.

参考图1,喷淋箱4内壁的底部固定连接有第四输送泵21,外壳1的右侧固定连接有第二收集箱22,第四输送泵21的出水口通过管道延伸至第二收集箱22的内部。Referring to Fig. 1, the bottom of the inner wall of the spray box 4 is fixedly connected with a fourth delivery pump 21, and the right side of the casing 1 is fixedly connected with a second collection box 22, and the water outlet of the fourth delivery pump 21 extends to the second collection box through a pipeline 22 interior.

本实施例通过第四输送泵21和第二收集箱22的设置,可以对喷淋箱4内壁底部的废液进行收集。In this embodiment, the waste liquid at the bottom of the inner wall of the spray tank 4 can be collected through the arrangement of the fourth delivery pump 21 and the second collection tank 22 .

本实用新型通过向进气管通入废气,废气先经过滤板2进行过滤处理,从而对废气中的固体颗粒杂质进行过滤,然后废气经集气管3输送至喷淋箱4内,然后操作者启动第一输送泵12和第二输送泵13,使得储药箱9内的药品和水箱10内的水被输送至混合箱11,然后启动第二电机23旋转带动搅拌杆24旋转,从而对药物进行混合,然后启动第三输送泵14,把混合后的药品经雾化喷嘴15喷出,从而对废气中的聚苯类有机物、印染助剂、油脂和蜡质等物质进行去除,然后废气经气泵6加压,从输送泵的通口8流出,然后经处理箱5内清水对废气进行水洗处理,然后洁净的气体被输送至外壳1的外部;The utility model passes waste gas into the intake pipe, and the waste gas is firstly filtered through the filter plate 2, so as to filter the solid particle impurities in the waste gas, and then the waste gas is transported to the spray box 4 through the gas collecting pipe 3, and then the operator starts The first delivery pump 12 and the second delivery pump 13 make the medicine in the medicine storage box 9 and the water in the water tank 10 be delivered to the mixing box 11, then start the second motor 23 to rotate and drive the stirring rod 24 to rotate, thereby the medicine is processed Mix, then start the third delivery pump 14, and spray the mixed medicine through the atomizing nozzle 15, so as to remove the polyphenyl organic matter, printing and dyeing auxiliaries, grease and wax in the waste gas, and then the waste gas passes through the air pump 6 pressurize, flow out from the port 8 of the delivery pump, and then wash the waste gas with the clean water in the treatment box 5, and then the clean gas is transported to the outside of the shell 1;

当过滤板2的顶部积聚较多的杂质时,使得过滤板2被堵塞,从而降低了废气的过滤速率,此时操作者启动第一电机19旋转带动螺纹杆17旋转,进而带动清理架18向右侧移动,从而把积聚在过滤板2顶部的杂质推入第一收集箱20内。When more impurities are accumulated on the top of the filter plate 2, the filter plate 2 is blocked, thereby reducing the filtration rate of the exhaust gas. At this time, the operator starts the first motor 19 to rotate to drive the threaded rod 17 to rotate, and then drives the cleaning rack 18 to rotate. The right side moves, thereby pushing the impurities accumulated on the top of the filter plate 2 into the first collection box 20 .

Claims (5)

1.一种带有过滤功能的定型机废气处理装置,包括外壳(1),其特征在于:所述外壳(1)的顶部连通有进气管,所述外壳(1)的内部固定连接有过滤板(2)、集气管(3)、喷淋箱(4)和处理箱(5),所述集气管(3)与喷淋箱(4)的进气口连通,所述外壳(1)内壁的底部固定连接有气泵(6),所述喷淋箱(4)的出气口通过管道与气泵(6)的进气口连通,所述处理箱(5)的内部固定连接有输送管(7),所述输送管(7)的表面开设有通口(8),所述气泵(6)的出气口与输送管(7)通过管道连通,所述处理箱(5)的出气口通过管道延伸至外壳(1)的外部,所述外壳(1)的左侧固定连接有储药箱(9)、水箱(10)和混合箱(11),所述储药箱(9)、水箱(10)和混合箱(11)的出水口分别连通有第一输送泵(12)、第二输送泵(13)和第三输送泵(14),所述第一输送泵(12)和第二输送泵(13)的出料口通过管道延伸至混合箱(11)的内部,所述喷淋箱(4)内壁的顶部固定连接有雾化喷嘴(15),所述雾化喷嘴(15)与第三输送泵(14)的出水口通过管道连通。1. A sizing machine exhaust gas treatment device with filtering function, comprising a shell (1), characterized in that: the top of the shell (1) is connected with an air intake pipe, and the inside of the shell (1) is fixedly connected with a filter plate (2), air collecting pipe (3), spray box (4) and processing box (5), the air collecting pipe (3) communicates with the air inlet of the spray box (4), and the shell (1) The bottom of the inner wall is fixedly connected with an air pump (6), the air outlet of the spray box (4) communicates with the air inlet of the air pump (6) through a pipeline, and the inside of the processing box (5) is fixedly connected with a delivery pipe ( 7), the surface of the delivery pipe (7) is provided with a port (8), the air outlet of the air pump (6) communicates with the delivery pipe (7) through a pipeline, and the air outlet of the treatment box (5) passes through The pipeline extends to the outside of the casing (1), and the left side of the casing (1) is fixedly connected with a medicine storage box (9), a water tank (10) and a mixing box (11), and the medicine storage box (9), the water tank (10) and the water outlet of mixing tank (11) are communicated with the first delivery pump (12), the second delivery pump (13) and the 3rd delivery pump (14) respectively, described first delivery pump (12) and the 3rd delivery pump (14) The discharge port of the two conveying pumps (13) extends to the inside of the mixing box (11) through the pipeline, and the top of the spray box (4) inner wall is fixedly connected with an atomizing nozzle (15), and the atomizing nozzle (15) ) communicates with the water outlet of the third delivery pump (14) through pipelines. 2.根据权利要求1所述的一种带有过滤功能的定型机废气处理装置,其特征在于:所述外壳(1)内壁的背面固定连接有驱动槽(16),所述驱动槽(16)的内部活动连接有螺纹杆(17),所述螺纹杆(17)的表面螺纹连接有清理架(18),所述清理架(18)与过滤板(2)活动连接,所述外壳(1)的右侧固定连接有第一电机(19),所述第一电机(19)与螺纹杆(17)固定连接,所述外壳(1)的右侧固定连接有第一收集箱(20),所述第一收集箱(20)与外壳(1)连通。2. A waste gas treatment device for a sizing machine with a filtering function according to claim 1, characterized in that: the back of the inner wall of the housing (1) is fixedly connected with a driving groove (16), and the driving groove (16) ) is movably connected with a threaded rod (17), the surface of the threaded rod (17) is threadedly connected with a cleaning frame (18), and the cleaning frame (18) is movably connected with the filter plate (2), and the shell ( The right side of 1) is fixedly connected with a first motor (19), and the first motor (19) is fixedly connected with a threaded rod (17), and the right side of the housing (1) is fixedly connected with a first collection box (20 ), the first collection box (20) communicates with the shell (1). 3.根据权利要求2所述的一种带有过滤功能的定型机废气处理装置,其特征在于:所述驱动槽(16)的内部固定连接有轴承(25),所述轴承(25)与螺纹杆(17)固定连接。3. A kind of waste gas treatment device for setting machine with filtering function according to claim 2, characterized in that: a bearing (25) is fixedly connected to the inside of the drive groove (16), and the bearing (25) is connected with the Threaded rod (17) is fixedly connected. 4.根据权利要求3所述的一种带有过滤功能的定型机废气处理装置,其特征在于:所述混合箱(11)的内部活动连接有搅拌杆(24),所述混合箱(11)的顶部固定连接有第二电机(23),所述第二电机(23)与搅拌杆(24)固定连接。4. A device for treating waste gas from a sizing machine with filtering function according to claim 3, characterized in that: the inside of the mixing box (11) is movably connected with a stirring rod (24), and the mixing box (11) ) is fixedly connected with a second motor (23), and the second motor (23) is fixedly connected with the stirring rod (24). 5.根据权利要求4所述的一种带有过滤功能的定型机废气处理装置,其特征在于:所述喷淋箱(4)内壁的底部固定连接有第四输送泵(21),所述外壳(1)的右侧固定连接有第二收集箱(22),所述第四输送泵(21)的出水口通过管道延伸至第二收集箱(22)的内部。5. A waste gas treatment device for a sizing machine with filtering function according to claim 4, characterized in that: the bottom of the inner wall of the spray box (4) is fixedly connected with a fourth delivery pump (21), the The right side of the casing (1) is fixedly connected with a second collection box (22), and the water outlet of the fourth delivery pump (21) extends to the inside of the second collection box (22) through a pipeline.
CN202221917618.0U 2022-07-22 2022-07-22 A waste gas treatment device for setting machine with filtering function Expired - Fee Related CN218530303U (en)

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