CN218515119U - Multilayer tunnel type far infrared tea fragrance extracting machine - Google Patents

Abstract

The utility model belongs to the technical field of the fragrant technique and specifically relates to multilayer tunnel type tealeaves far infrared fragrance improving machine, the power distribution box comprises a box body, the controller is installed in the outside of box, the upper end of box is connected with the roof, the upper end of roof is equipped with the feed inlet, the inner chamber of box is connected with the stock guide, first fragrant mechanism of carrying is installed to the inner chamber of box, first lower extreme of carrying fragrant mechanism is equipped with actuating mechanism, actuating mechanism's the outside is equipped with drive mechanism, drive mechanism's upper end is equipped with the second and carries fragrant mechanism, the utility model discloses a multilayer far infrared heating carries fragrant processing to tealeaves, and the effectual tealeaves dispersion heating that makes is convenient for is heated evenly, is convenient for the heating that rolls in transportation process to tealeaves, and the effectual tealeaves heating is even, carries fragrant efficiency through tealeaves heating drying, and is convenient for control and monitor far infrared heating temperature, and effectual tealeaves carries fragrant temperature control properly, convenient to use.

Description

Multilayer tunnel type far infrared tea aroma raising machine

Technical Field

The utility model relates to a fragrant technical field is carried to tealeaves, especially relates to fragrant machine is carried to multilayer tunnel type tealeaves far infrared.

Background

Tea aroma raising is an important technology in a tea making process, tea is placed on high-strength charcoal fire for intermittent drying treatment in the traditional tea making process, tea needs to be turned and cooled timely in the intermittent baking process, so that the special high aroma of tea is formed, at present, along with the development of science and technology, tea aroma raising is operated through mechanical equipment, and the existing aroma raising machine mainly has a box type aroma raising machine, a drum type aroma raising machine, a tunnel type aroma raising machine and the like.

Traditional tunnel type carries fragrant machine when carrying out the operation of carrying fragrant, adopts single-stage drying to carry fragrant, and it is comparatively single to carry fragrant function, carries fragrant effect relatively poor, is heated evenly when unable tealeaves carries fragrant, can not play effectual control to the temperature, leads to tealeaves to carry fragrant time overlength, burnt easily and paste, and the result of use is not good enough, for this reason, we provide multilayer tunnel type tealeaves far infrared and carry fragrant machine and solve this problem.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art, and solving the problem by the multi-layer tunnel type far infrared tea aroma raising machine.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the designed multilayer tunnel type far infrared tea aroma raising machine comprises a box body, wherein a controller is installed on the outer side of the box body, the upper end of the box body is connected with a top plate, a feeding hole is formed in the upper end of the top plate, a material guide plate is connected to the inner cavity of the box body, a first aroma raising mechanism is installed in the inner cavity of the box body, a driving mechanism is arranged at the lower end of the first aroma raising mechanism, a transmission mechanism is arranged on the outer side of the driving mechanism, a second aroma raising mechanism is arranged at the upper end of the transmission mechanism, and a discharging barrel is connected to the lower end of the second aroma raising mechanism;

first carry fragrant mechanism including placing board, chute, traveller, baffle, the both sides of placing the board all have the traveller through bearing frame movable mounting, the upper end of placing the board is equipped with the chute, the baffle is installed to the upper end symmetry of chute, the inner chamber both sides of box all be equipped with traveller position assorted spout, second infrared heater is installed to the lower extreme of stock guide, the backup pad is installed to the inner chamber symmetry of box, the backup pad is located the lower extreme of placing the board.

Preferably, a vibrator is installed at the lower end of the material guide plate, and a first infrared heater is installed at the lower end of the top plate.

Preferably, actuating mechanism is including mounting panel, servo motor, lead screw, thread piece, connecting rod, connecting piece, spacing post, the inner chamber at the box is installed to the mounting panel, servo motor is installed to the upper end of mounting panel, servo motor has cup jointed the thread piece through the lead screw, there is the connecting piece upper end of thread piece through connecting rod swing joint, the connecting piece is connected with placing the board, the both sides of thread piece all are connected with spacing post, the inner chamber both sides all be equipped with spacing post position assorted spacing groove.

Preferably, the driving mechanism further comprises a cam and a speed reducing motor, the speed reducing motor is installed at the upper end of the mounting plate, and the cam is sleeved on the speed reducing motor through an output shaft.

Preferably, the transmission mechanism comprises a first bevel gear, a second bevel gear, a first transmission shaft, a third bevel gear, a fourth bevel gear, a second transmission shaft, a fifth bevel gear, a sixth bevel gear and a support shaft, the first bevel gear is sleeved outside an output shaft of the speed reduction motor, the second bevel gear is meshed outside the first bevel gear, the third bevel gear is sleeved on the second bevel gear through the first transmission shaft, the fourth bevel gear is meshed outside the third bevel gear, the fifth bevel gear is sleeved on the fourth bevel gear through the second transmission shaft, the sixth bevel gear is meshed outside the fifth bevel gear, and the second fragrance raising mechanism is connected with the sixth bevel gear through the support shaft.

Preferably, fragrant mechanism is carried including solid fixed cylinder, auger, apron, temperature sensor, third infrared heater, discharge gate to the second, the inner chamber at the box is installed to the solid fixed cylinder, the solid fixed cylinder lower extreme is connected with a play feed cylinder through the discharge gate, the inner chamber of solid fixed cylinder is equipped with the auger, the lower extreme of auger is connected with the back shaft, third infrared heater is installed to the inboard equidistance of solid fixed cylinder, the apron is installed to the upper end of solid fixed cylinder, temperature sensor is installed to the lower extreme of apron, the auger is made for heat-resisting plastic materials.

The utility model provides a fragrant machine is carried to multilayer tunnel type tealeaves far infrared, beneficial effect lies in:

the vibrator vibrates the material guide plate, so that the tea leaves on the material guide plate gradually fall on the upper end of the placing plate, and the first infrared heater of the top plate performs primary heating, drying and aroma raising on the moving tea leaves;

the servo motor drives the screw rod to rotate, the thread block on the outer side of the screw rod rotates along with the screw rod to move left and right, and then the thread block drives the connecting piece and the placing plate to move left and right through the connecting rod, so that tea falling down from the material guide plate can be continuously shaken left and right, the tea is dispersed very sparsely, a second infrared heater can heat the tea to improve aroma, and the effect of uniformly heating and improving aroma of the tea is effectively improved;

the gear motor drives the cam to rotate slowly, so that the cam can jack one end of the placing plate intermittently, tea leaves are prevented from being accumulated and affected by uneven heating, the tea leaves are poured into the second aroma raising mechanism in an inclined mode to be heated again for aroma raising, and the aroma raising efficiency of the tea leaves is effectively improved;

the output shaft of the speed reducing motor synchronously drives the transmission mechanism to rotate, and then the support shaft of the transmission mechanism drives the auger to rotate, intermittent tea is poured into the transmission mechanism through the chute due to the placement plate, the sectional tea can conveniently enter the fixed cylinder, the auger drives the slow tea in the fixed cylinder to move downwards, the heating and aroma raising can conveniently be carried out through the third infrared heaters in the semi-closed fixed cylinder, the tea can conveniently and reversely move downwards, the tea can be effectively and uniformly heated, the tea aroma raising efficiency can be conveniently improved, the temperature sensor is arranged, the air circulation in the semi-closed fixed cylinder is not smooth, heat accumulation is caused, the heat is increased, effective temperature detection is carried out through the temperature sensor, when the temperature is too high, the temperature is transmitted to the controller through the temperature sensor, an operator can be reminded of carrying out temperature regulation on the third infrared heaters through the external temperature control equipment, the temperature can be effectively controlled, and the tea aroma raising effect can be conveniently and effectively improved.

Compared with the prior art, the utility model has the advantages of reasonable design, and carry fragrant processing to tealeaves through the far infrared heating of multilayer, effectual tealeaves dispersed heating that makes is convenient for be heated evenly, and is convenient for to tealeaves the heating that rolls in transportation process, and effectual tealeaves of making heats evenly, carries fragrant efficiency through tealeaves heated drying, and is convenient for control and monitor through far infrared heating temperature, and the fragrant temperature control of effectual tealeaves of making is carried properly, convenient to use.

Drawings

FIG. 1 is a schematic view of a multi-layer tunnel type far infrared tea aroma raising machine according to the present invention;

FIG. 2 is a schematic view of a half-cut three-dimensional structure of the multi-layer tunnel type far infrared tea aroma raising machine provided by the utility model;

FIG. 3 is a schematic structural view of a first aroma-improving mechanism of the multi-layer tunnel type far infrared tea aroma-improving machine of the present invention;

FIG. 4 is a schematic structural view of a driving mechanism and a transmission mechanism of the multi-layer tunnel type far infrared tea aroma raising machine provided by the present invention;

FIG. 5 is a schematic view of a half-cut three-dimensional structure of a box body of the multi-layer tunnel type far infrared tea aroma raising machine provided by the utility model;

fig. 6 is a schematic view of a sectional structure of a second aroma raising mechanism of the multi-layer tunnel type far infrared tea aroma raising machine.

In the figure: 1. a box body; 2. a controller; 3. a top plate; 4. a feed inlet; 5. a first fragrance-raising mechanism; 51. placing the plate; 52. a chute; 53. a traveler; 54. a baffle plate; 6. a drive mechanism; 61. mounting a plate; 62. a servo motor; 63. a screw rod; 64. a thread block; 65. a connecting rod; 66. a connecting member; 67. a limiting column; 68. a cam; 69. a reduction motor; 7. a transmission mechanism; 71. a first bevel gear; 72. a second bevel gear; 73. a first drive shaft; 74. a third bevel gear; 75. a fourth bevel gear; 76. a second drive shaft; 77. a fifth bevel gear; 78. a sixth bevel gear; 79. a support shaft; 8. a second fragrance-raising mechanism; 81. a fixed cylinder; 82. a packing auger; 83. a cover plate; 84. a temperature sensor; 85. a third infrared heater; 86. a discharge port; 9. a discharging barrel; 10. a material guide plate; 11. a vibrator; 12. a second infrared heater; 13. a first infrared heater; 14. a chute; 15. a limiting groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-6, a multilayer tunnel type far infrared tea aroma raising machine comprises a box body 1, a controller 2 is installed on the outer side of the box body 1, a top plate 3 is connected to the upper end of the box body 1, a feed inlet 4 is formed in the upper end of the top plate 3, a material guide plate 10 is connected to an inner cavity of the box body 1, a vibrator 11 is installed at the lower end of the material guide plate 10, and a first infrared heater 13 is installed at the lower end of the top plate 3, so that tea leaves can be heated, dried and aroma raised preliminarily.

The inner cavity of the box body 1 is provided with a first fragrance-raising mechanism 5, the lower end of the first fragrance-raising mechanism 5 is provided with a driving mechanism 6, the driving mechanism 6 comprises a mounting plate 61, a servo motor 62, a screw rod 63, a thread block 64, a connecting rod 65, a connecting piece 66 and a limiting column 67, the mounting plate 61 is mounted in the inner cavity of the box body 1, the upper end of the mounting plate 61 is provided with the servo motor 62, the servo motor 62 is sleeved with the thread block 64 through the screw rod 63, the upper end of the thread block 64 is movably connected with the connecting piece 66 through the connecting rod 65, the connecting piece 66 is connected with a placing plate 51, two sides of the thread block 64 are both connected with the limiting column 67, two sides of the inner cavity are both provided with the limiting grooves 15 matched with the limiting column 67 in position, the driving mechanism 6 also comprises a cam 68 and a speed reducing motor 69, the speed reducing motor 69 is mounted at the upper end of the mounting plate 61, gear motor 69 has cup jointed cam 68 through the output shaft, be convenient for drive lead screw 63 through servo motor 62 and rotate, and then the screw block 64 in the lead screw 63 outside rotates thereupon and moves about, and then screw block 64 drives connecting piece 66 and places board 51 and moves about through connecting rod 65, be convenient for rock about the tealeaves that stock guide 10 fell is continuous, make the ten minutes of tealeaves dispersion sparse, be convenient for second infrared heater 12 heats it and carries fragrant, the fragrant effect is carried in effectual improvement tealeaves even heating, and drive cam 68 through gear motor 69 and rotate, the one end of board 51 is placed in the jack-up of cam 68 intermittent type nature of being convenient for, avoid tealeaves to pile up, it is inhomogeneous to influence it to be heated, and be convenient for pour tealeaves slope into second and carry out reheating in the fragrant mechanism 8 and carry fragrant, the fragrant efficiency is carried to effectual tealeaves that has increased.

The transmission mechanism 7 is arranged on the outer side of the driving mechanism 6, the transmission mechanism 7 comprises a first bevel gear 71, a second bevel gear 72, a first transmission shaft 73, a third bevel gear 74, a fourth bevel gear 75, a second transmission shaft 76, a fifth bevel gear 77, a sixth bevel gear 78 and a support shaft 79, the first bevel gear 71 is sleeved on the outer side of the output shaft of the speed reduction motor 69, the second bevel gear 72 is meshed on the outer side of the first bevel gear 71, the third bevel gear 74 is sleeved on the second bevel gear 72 through the first transmission shaft 73, the fourth bevel gear 75 is meshed on the outer side of the third bevel gear 74, the fifth bevel gear 77 is sleeved on the fourth bevel gear 75 through the second transmission shaft 76, the sixth bevel gear 78 is meshed on the outer side of the fifth bevel gear 77, the sixth bevel gear 78 is connected with the second fragrance raising mechanism 8 through the support shaft 79, so that the second fragrance raising mechanism 8 is driven by the transmission mechanism 7 to perform a fragrance raising process, the upper end of the transmission mechanism 7 is provided with a second aroma raising mechanism 8, the lower end of the second aroma raising mechanism 8 is connected with a discharge barrel 9, the second aroma raising mechanism 8 comprises a fixed barrel 81, an auger 82, a cover plate 83, a temperature sensor 84, a third infrared heater 85 and a discharge port 86, the fixed barrel 81 is arranged in the inner cavity of the box body 1, the lower end of the fixed barrel 81 is connected with the discharge barrel 9 through the discharge port 86, the auger 82 is arranged in the inner cavity of the fixed barrel 81, the lower end of the auger 82 is connected with a support shaft 79, the third infrared heater 85 is arranged on the inner side of the fixed barrel 81 at equal intervals, the cover plate 83 is arranged at the upper end of the fixed barrel 81, the temperature sensor 84 is arranged at the lower end of the cover plate 83, the auger 82 is made of heat-resistant plastic material, the auger 82 is convenient to drive the auger 82 to rotate through the transmission mechanism 7, and then the auger 82 slowly drives tea leaves in the fixed barrel 81 to move downwards, so as to heat and raise aroma in the semi-sealed fixed barrel 81, be convenient for to tealeaves upset heating in the downstream, effectual tealeaves of making is heated evenly, is convenient for improve tealeaves and carries fragrant efficiency.

The first fragrance-improving mechanism 5 comprises a placing plate 51, a chute 52, a sliding column 53 and a baffle 54, wherein the sliding column 53 is movably mounted on two sides of the placing plate 51 through a bearing seat, the chute 52 is arranged at the upper end of the placing plate 51, the baffle 54 is symmetrically mounted at the upper end of the chute 52, sliding grooves 14 matched with the sliding column 53 in position are arranged on two sides of an inner cavity of the box body 1, the second infrared heater 12 is mounted at the lower end of the material guide plate 10, a supporting plate is symmetrically mounted in the inner cavity of the box body 1, and the supporting plate is located at the lower end of the placing plate 51.

The working principle is as follows: the utility model discloses a controller 2 of PLC type is connected with electromagnetic shaker 11, servo motor 62, gear motor 69, temperature sensor 84 respectively, and third infrared heater 85, second infrared heater 12, first infrared heater 13 carry out temperature control through external temperature control equipment, when using, through opening third infrared heater 85, second infrared heater 12, first infrared heater 13 in advance and preheat, when reaching the temperature value that external temperature control equipment set for, pour tealeaves into the stock guide 10 of box 1 inner chamber through feed inlet 4, through opening the switch of electromagnetic shaker 11, and then along with electromagnetic shaker 11 vibration stock guide 10, be convenient for tealeaves on stock guide 10 progressively drop in the upper end of placing the board 51, and the first infrared heater 13 of roof 3 carries out preliminary heating drying to tealeaves in the motion and carries out the fragrant, by opening the servo motor 62, the servo motor 62 drives the screw rod 63 to rotate, the thread block 64 on the outer side of the screw rod 63 rotates to move left and right, the thread block 64 drives the connecting piece 66 and the placing plate 51 to move left and right through the connecting rod 65, tea fallen down from the material guide plate 10 is convenient to continuously swing left and right, the tea is dispersed very sparsely, the tea can be conveniently heated and aroma-improved by the second infrared heater 12, the uniform heating and aroma-improving effect of the tea is effectively improved, the cam 68 is slowly driven to rotate through the speed reduction motor 69, the cam 68 intermittently jacks one end of the placing plate 51 to avoid tea accumulation and influence the uneven heating of the tea, the tea can be conveniently poured into the second aroma-improving mechanism 8 in an inclined mode to heat and improve the aroma again, the aroma-improving efficiency of the tea is effectively improved, and meanwhile, the output shaft of the speed reduction motor 69 drives the first bevel gear 71 to rotate, further, the first bevel gear 71 drives the first transmission shaft 73 to rotate through the second bevel gear 72, the first transmission shaft 73 drives the fourth bevel gear 75 engaged with the first bevel gear 73 to rotate through the third bevel gear 74, the fourth bevel gear 75 drives the sixth bevel gear 78 and the support shaft 79 engaged with the fifth bevel gear 77 to rotate through the second transmission shaft 76, the support shaft 79 drives the packing auger 82 to rotate, intermittent tea pouring is facilitated through the chute 52 by the placing plate 51, the tea leaves enter the fixed cylinder 81 in a segmented manner, the packing auger 82 drives the tea leaves inside the fixed cylinder 81 to move downwards slowly, heating and aroma raising are facilitated through a plurality of third infrared heaters 85 in the semi-closed fixed cylinder 81, the tea leaves are conveniently turned over and heated in the downward movement, the tea leaves are effectively and uniformly heated, the tea leaf aroma raising efficiency is facilitated, the temperature sensor 84 is arranged, air circulation in the semi-closed fixed cylinder 81 is convenient to be unsmooth, heat accumulation is facilitated, heat rising is facilitated, effective temperature detection is facilitated through the temperature sensor 84, when the temperature is too high, the tea leaves are conveniently transferred to the controller 2, the temperature regulation of the tea leaves is facilitated, the temperature regulation process of the tea leaves is facilitated, the discharge outlet of the external tea leaves through the infrared heaters 86, and the temperature regulation process is facilitated, and the outlet of the tea leaves is facilitated.

Above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be covered within the protection scope of the present invention.

Claims (6)

1. A multilayer tunnel type far infrared tea aroma raising machine comprises a box body (1) and is characterized in that a controller (2) is installed on the outer side of the box body (1), a top plate (3) is connected to the upper end of the box body (1), a feeding hole (4) is formed in the upper end of the top plate (3), a material guide plate (10) is connected to the inner cavity of the box body (1), a first aroma raising mechanism (5) is installed in the inner cavity of the box body (1), a driving mechanism (6) is arranged at the lower end of the first aroma raising mechanism (5), a transmission mechanism (7) is arranged on the outer side of the driving mechanism (6), a second aroma raising mechanism (8) is arranged at the upper end of the transmission mechanism (7), and a discharge barrel (9) is connected to the lower end of the second aroma raising mechanism (8);

first carry fragrant mechanism (5) including placing board (51), chute (52), traveller (53), baffle (54), the both sides of placing board (51) all have traveller (53) through bearing frame movable mounting, the upper end of placing board (51) is equipped with chute (52), baffle (54) are installed to the upper end symmetry of chute (52), the inner chamber both sides of box (1) all are equipped with spout (14) with traveller (53) position assorted, second infrared heater (12) are installed to the lower extreme of stock guide (10), the backup pad is installed to the inner chamber symmetry of box (1), the backup pad is located the lower extreme of placing board (51).

2. The multi-layer tunnel type far infrared tea fragrance improving machine as claimed in claim 1, wherein a vibrator (11) is installed at the lower end of the material guide plate (10), and a first infrared heater (13) is installed at the lower end of the top plate (3).

3. The far infrared fragrance enhancing machine for the multilayer tunnel type tea leaves as claimed in claim 1, wherein the driving mechanism (6) comprises a mounting plate (61), a servo motor (62), a screw rod (63), a thread block (64), a connecting rod (65), a connecting piece (66) and a limiting column (67), the mounting plate (61) is mounted in an inner cavity of the box body (1), the servo motor (62) is mounted at the upper end of the mounting plate (61), the thread block (64) is sleeved on the servo motor (62) through the screw rod (63), the connecting piece (66) is movably connected at the upper end of the thread block (64) through the connecting rod (65), the connecting piece (66) is connected with a placing plate (51), the limiting columns (67) are connected to two sides of the thread block (64), and limiting grooves (15) matched with the limiting columns (67) in position are arranged on two sides of the inner cavity.

4. The far infrared fragrance enhancing machine for the multilayer tunnel type tea leaves as claimed in claim 3, wherein the driving mechanism (6) further comprises a cam (68) and a speed reducing motor (69), the speed reducing motor (69) is mounted at the upper end of the mounting plate (61), and the cam (68) is sleeved on the speed reducing motor (69) through an output shaft.

5. The far infrared multi-layer tunnel type tea leaf aroma raising machine according to claim 1, wherein the transmission mechanism (7) comprises a first bevel gear (71), a second bevel gear (72), a first transmission shaft (73), a third bevel gear (74), a fourth bevel gear (75), a second transmission shaft (76), a fifth bevel gear (77), a sixth bevel gear (78) and a support shaft (79), the first bevel gear (71) is sleeved outside an output shaft of the speed reducing motor (69), the outer side of the first bevel gear (71) is engaged with the second bevel gear (72), the second bevel gear (72) is sleeved with the third bevel gear (74) through the first transmission shaft (73), the outer side of the third bevel gear (74) is engaged with the fourth bevel gear (75), the fourth bevel gear (75) is sleeved with the fifth bevel gear (77) through the second transmission shaft (76), the outer side of the fifth bevel gear (77) is engaged with the sixth bevel gear (78), and the sixth bevel gear (78) is connected with the second aroma raising mechanism (8) through the support shaft (79).

6. The far infrared fragrance enhancing machine for the multilayer tunnel type tea leaves as claimed in claim 5, wherein the second fragrance enhancing mechanism (8) comprises a fixed cylinder (81), an auger (82), a cover plate (83), a temperature sensor (84), a third infrared heater (85) and a discharge port (86), the fixed cylinder (81) is arranged in the inner cavity of the box body (1), the lower end of the fixed cylinder (81) is connected with the discharge cylinder (9) through the discharge port (86), the inner cavity of the fixed cylinder (81) is provided with the auger (82), the lower end of the auger (82) is connected with a support shaft (79), the third infrared heater (85) is arranged at the inner side of the fixed cylinder (81) in an equal distance, the cover plate (83) is arranged at the upper end of the fixed cylinder (81), the temperature sensor (84) is arranged at the lower end of the cover plate (83), and the auger (82) is made of a heat-resistant plastic material.

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