CN218506208U - Aluminum foil paper process joint detection system - Google Patents
Aluminum foil paper process joint detection system Download PDFInfo
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- CN218506208U CN218506208U CN202222677632.4U CN202222677632U CN218506208U CN 218506208 U CN218506208 U CN 218506208U CN 202222677632 U CN202222677632 U CN 202222677632U CN 218506208 U CN218506208 U CN 218506208U
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- foil paper
- ultrasonic sensor
- aluminum
- ipc controller
- detection system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model discloses an aluminium foil paper technology connects detecting system, the utility model discloses a main design conception lies in, carry out real-time detection through the thickness of ultrasonic wave to aluminium foil paper, specifically, by ultrasonic sensor, the installing support, former quick-witted IPC controller, first control substation, second control substation and removing devices constitute this system, first control substation respectively with ultrasonic sensor and IPC controller electric signal connection, second control substation respectively with removing devices and IPC controller electric signal connection, the installing support sets firmly on equipment, ultrasonic sensor's transmitting terminal and receiving terminal adorn respectively at the upper and lower both ends of installing support to respond to aluminium foil paper thickness in order to form the detected signal through transmitting terminal and receiving terminal. The utility model discloses effectively solved former quick-witted color code and connected the problem that the detection mode is not suitable for novel aluminium foil paper technology and connects, realized the detection that connects aluminium foil paper technology, guaranteed product quality.
Description
Technical Field
The utility model relates to a cigarette manufacturing field especially relates to an aluminium foil paper technology connects detecting system.
Background
When the mainstream high-speed hard-box cigarette packaging equipment operates, cigarettes need to be wrapped by an aluminum foil paper which is cut neatly after being arranged neatly through a cigarette discharging channel, then an inner frame paper is embedded into the upper portion of the aluminum foil paper for fixation, then the aluminum foil paper is pushed into a preformed trademark paper box for packaging, and finally a transparent paper shrink film is wrapped on the cigarettes, so that a complete packet of cigarettes is formed.
The aluminum foil is a rolled auxiliary material, can accomplish the production flow of unrolling, cutting, folding, parcel along with the operation of machine, and in actual production, because the restriction of auxiliary material preparation technology, there can be some technology joints in aluminum foil auxiliary material itself, and original aluminum foil technology joint is bonded with the sticky tape that has the colour, consequently adopts color mark sensor to detect aluminum foil joint all the time. However, with the improvement of the production process, the aluminum-foil paper process connector adopts a compression joint technology without a special adhesive tape, so that the color of the existing process connector is not different from that of the aluminum-foil paper, and the color scale connector detection of the original machine cannot meet the requirements of the current actual production and use.
SUMMERY OF THE UTILITY MODEL
In view of the above, the utility model aims at providing an aluminium foil paper technology connects detecting system to solve because the improvement of auxiliary material manufacturing process leads to there is not the colour difference between aluminium foil paper joint and the aluminium foil paper, lead to former machine to connect the problem that detects the aluminium foil paper technology after can't effectively discerning the improvement from the color mark of taking and connect.
The utility model adopts the technical scheme as follows:
the utility model provides an aluminium foil paper technology connects detecting system, wherein include: the device comprises an ultrasonic sensor, a mounting bracket, an original IPC controller, a first control substation, a second control substation and a removing device;
the first control substation is used for supplying power to the ultrasonic sensor and transmitting a detection signal of the ultrasonic sensor to the original IPC controller;
the second control substation is respectively in electric signal connection with the rejecting device and the original IPC controller and is used for receiving signals of the original IPC controller to control the rejecting device to execute rejecting action;
the ultrasonic sensor is characterized in that a transmitting end and a receiving end of the ultrasonic sensor are respectively arranged at the upper end and the lower end of the mounting bracket, the mounting bracket is fixedly arranged on equipment, and the ultrasonic sensor is used for sensing the thickness of the aluminum foil paper through the transmitting end and the receiving end to form a detection signal.
In at least one possible implementation manner, the mounting bracket adopts a U-shaped structure, and the aluminum foil paper penetrates through the middle of the U-shaped mounting bracket.
In at least one possible implementation manner, the ultrasonic sensor mounted on the U-shaped mounting bracket forms a preset angle with the passing aluminum foil paper.
In at least one possible implementation manner, the removing device is a drying drum inlet removing mechanism used for removing defective products with process joints at a preset drying drum station.
In at least one possible implementation manner, the first control substation communicates with the original machine IPC controller through a Profibus.
In at least one possible implementation manner, the detection system further comprises a touch display electrically connected with the original machine IPC controller, and the touch display is used for recording and displaying the rejection data of the aluminum foil paper process connector.
In at least one possible implementation manner, the detection system further comprises at least one preset button, and the preset button is in electrical signal connection with the original IPC controller.
The utility model discloses a main design concept lies in, and the thickness of considering aluminium foil paper technology to connect is different with the thickness of normal aluminium foil paper, therefore proposes to utilize ultrasonic sensor to replace original color mark sensor, carries out real-time detection through the thickness of ultrasonic wave to aluminium foil paper to can confirm whether there is the technology to connect. Specifically, the system comprises an ultrasonic sensor, a mounting bracket, an original machine IPC controller, a first control substation, a second control substation and a removing device, wherein the first control substation is in electrical signal connection with the ultrasonic sensor and the original machine IPC controller respectively, the second control substation is in electrical signal connection with the removing device and the original machine IPC controller respectively, the mounting bracket is fixedly arranged on equipment, and a transmitting end and a receiving end of the ultrasonic sensor are arranged at the upper end and the lower end of the mounting bracket respectively, so that the thickness of aluminum foil paper can be sensed through the transmitting end and the receiving end to form a detection signal. The utility model effectively solves the problem that the original color code joint detection mode is not suitable for the novel aluminum foil paper process joint, realizes the detection of the aluminum foil paper process joint and ensures the product quality; furthermore, the utility model discloses with former quick-witted IPC control system organic integration, do not need external controller, save the cost and be convenient for implement.
Drawings
To make the objects, technical solutions and advantages of the present invention clearer, the present invention will be further described with reference to the accompanying drawings, in which:
fig. 1 is a schematic structural diagram of an aluminum foil paper process joint detection system provided by an embodiment of the present invention;
fig. 2 is an electrical block diagram of an aluminum foil process joint detection system provided by an embodiment of the present invention.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present invention, and should not be construed as limiting the present invention.
The utility model provides an embodiment of aluminium foil paper technology joint detecting system, particularly, as shown in figure 1 and figure 2, wherein include: the device comprises an ultrasonic sensor 1, a mounting bracket 2, an original machine IPC controller, a first control substation, a second control substation and a removing device;
the first control substation is used for supplying power to the ultrasonic sensor 1 and transmitting a detection signal of the ultrasonic sensor 1 to the original IPC controller;
the second control substation is respectively in electric signal connection with the rejecting device and the original IPC controller and is used for communicating with the IPC master station in real time, and controlling the rejecting device to execute rejecting action when rejecting signals sent by the IPC controller are received;
the transmitting end 11 and the receiving end 12 of the ultrasonic sensor 1 are respectively installed at the upper end and the lower end of the installation support 2, the installation support 2 can be fixedly arranged at a set position of the equipment through a stud on the installation support, and the ultrasonic sensor 1 is used for inducing the thickness of the aluminum foil paper through the transmitting end 11 and the receiving end 12 to form a detection signal. Preferably, the mounting bracket 2 is of a U-shaped structure, and the aluminum foil 100 passes through the middle of the transmitting end 11 and the receiving end 12, which can be understood as coming aluminum foil used on a cigarette packet, and preferably, the ultrasonic sensor 1 forms a preset angle with the aluminum foil 100.
Specifically, when the aluminum foil paper is normally fed, the output signal of the ultrasonic sensor is at a low level, when a process joint is detected, the ultrasonic sensor outputs a high level, the detection signal is transmitted to the IPC controller through the first control substation, so that the aluminum foil paper-coated cigarette packet can be further determined to be a defective cigarette packet with the process joint, the IPC controller can send a corresponding removing signal to a removing device through the second control substation, the defective cigarette packet is moved to a preset station (such as a drying drum inlet) along with the operation of equipment, the removing device removes the defective cigarette packet with the aluminum foil paper process joint, and the count of the process joint of the aluminum foil paper incoming material can be increased by 1 (or the count of the number of removed defective products) through a counter electrically connected with the IPC controller.
The rejecting device is a drying drum inlet rejecting mechanism and is used for rejecting defective cigarette packets at a designated drying drum station.
The first control sub-station and the second control sub-station are sub-stations under an IPC control network, such as a BECKHOFF sub-station, and the IPC controller can be understood as a CPU main station of the BECKHOFF automatic control system. Based on this concept, the first control substation can communicate with the IPC controller via a Profibus bus.
Further, the detection system also comprises a touch display (which can be understood as an upper computer in the system) electrically connected with the IPC controller, and the touch display can be used for recording and displaying the rejection data of the aluminum foil process connector.
It can also be added to finally say that the detection system still includes at least one and predetermines the button, predetermine the button with IPC controller electricity signal connection, can be used to trigger and launch the aluminium foil paper and detect the function, perhaps can also be used to trigger aluminium foil paper and connect and detect the teaching etc. to this the utility model discloses do not do the restriction, and can further point out that in the aforesaid embodiment that has touch display, this predetermines the button and can locate touch display, can conveniently through touch display screen interface on predetermineeing the button in order to launch corresponding preset function like this.
To sum up, the utility model discloses a main design concept lies in, and the thickness of considering aluminium foil paper technology to connect is different with the thickness of normal aluminium foil paper, therefore proposes to utilize ultrasonic sensor to replace original color mark sensor, carries out real-time detection through the thickness of ultrasonic wave to aluminium foil paper to can confirm whether there is the technology to connect. Specifically, the system comprises an ultrasonic sensor, a mounting bracket, an original machine IPC controller, a first control substation, a second control substation and a removing device, wherein the first control substation is in electrical signal connection with the ultrasonic sensor and the original machine IPC controller respectively, the second control substation is in electrical signal connection with the removing device and the original machine IPC controller respectively, the mounting bracket is fixedly arranged on equipment, and a transmitting end and a receiving end of the ultrasonic sensor are arranged at the upper end and the lower end of the mounting bracket respectively, so that the thickness of aluminum foil paper can be sensed through the transmitting end and the receiving end to form a detection signal. The utility model effectively solves the problem that the color code joint detection mode of the original machine is not suitable for the novel aluminum foil paper process joint, realizes the detection of the aluminum foil paper process joint, and ensures the product quality; furthermore, the utility model discloses with former machine IPC control system organic integration, do not need external controller, save the cost and be convenient for implement.
In the embodiments of the present invention, "at least one" means one or more, "and" a plurality "means two or more. "and/or" describes the association relationship of the associated objects, and indicates that three relationships may exist, for example, a and/or B, and may indicate that a exists alone, a and B exist simultaneously, and B exists alone. Wherein A and B can be singular or plural. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship. "at least one of the following" and similar expressions refer to any combination of these items, including any combination of singular or plural items. For example, at least one of a, b, and c may represent: a, b, c, a and b, a and c, b and c or a and b and c, wherein a, b and c can be single or multiple.
The structure, features and effects of the present invention have been described in detail in the above embodiments shown in the drawings, but the above embodiments are only preferred embodiments of the present invention, and it should be noted that, the technical features related to the above embodiments and their preferred modes can be reasonably combined and assembled into various equivalent schemes by those skilled in the art without departing from or changing the design idea and technical effects of the present invention; therefore, the present invention is not limited to the embodiments shown in the drawings, and all the modifications or equivalent embodiments made according to the idea of the present invention should be within the scope of the present invention without departing from the spirit of the present invention.
Claims (7)
1. An aluminum foil paper technology joint detection system is characterized by comprising: the device comprises an ultrasonic sensor, a mounting bracket, an original IPC controller, a first control substation, a second control substation and a rejecting device;
the first control substation is used for supplying power to the ultrasonic sensor and transmitting a detection signal of the ultrasonic sensor to the original IPC controller;
the second control substation is respectively in electric signal connection with the rejecting device and the original IPC controller and is used for receiving signals of the original IPC controller to control the rejecting device to execute rejecting action;
the ultrasonic sensor is characterized in that a transmitting end and a receiving end of the ultrasonic sensor are respectively arranged at the upper end and the lower end of the mounting bracket, the mounting bracket is fixedly arranged on equipment, and the ultrasonic sensor is used for sensing the thickness of the aluminum foil paper through the transmitting end and the receiving end to form a detection signal.
2. The aluminum-foil process joint detection system of claim 1, wherein the mounting bracket is of a U-shaped configuration, and the aluminum-foil sheet passes through the middle of the U-shaped mounting bracket.
3. The aluminum-foil process joint detection system of claim 2, wherein the ultrasonic sensor mounted on the U-shaped mounting bracket forms a predetermined angle with the passing aluminum-foil.
4. The aluminum-foil paper process joint detection system of claim 1, wherein the rejection device is a drying drum inlet rejection mechanism for rejecting defective products with process joints at a predetermined drying drum station.
5. The aluminum-foil paper process joint detection system of claim 1, wherein the first control sub-station communicates with the original machine IPC controller via a Profibus bus.
6. The aluminum-foil paper process joint detection system of claim 1, further comprising a touch display in electrical signal connection with the original machine IPC controller, wherein the touch display is used for recording and displaying rejection data of the aluminum-foil paper process joint.
7. The aluminum-foil paper process joint detection system of any one of claims 1 to 6, further comprising at least one preset button, wherein the preset button is in electrical signal connection with the original machine IPC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222677632.4U CN218506208U (en) | 2022-10-11 | 2022-10-11 | Aluminum foil paper process joint detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222677632.4U CN218506208U (en) | 2022-10-11 | 2022-10-11 | Aluminum foil paper process joint detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218506208U true CN218506208U (en) | 2023-02-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222677632.4U Active CN218506208U (en) | 2022-10-11 | 2022-10-11 | Aluminum foil paper process joint detection system |
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| Country | Link |
|---|---|
| CN (1) | CN218506208U (en) |
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2022
- 2022-10-11 CN CN202222677632.4U patent/CN218506208U/en active Active
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