CN218502842U - Ceramic product ash removal device - Google Patents

Abstract

The utility model discloses a ceramic product ash removal device, include the organism, set up blowing storehouse and air-blower on the organism, it blows head and vice blowing head to blow to be provided with in the ash storehouse, the activity of blowing storehouse bottom is provided with the screen cloth, it sets up the mouth of inhaling to blow ash storehouse one side, be provided with vibration mechanism in the ash storehouse, the screen cloth sets up on vibration mechanism, the air-blower includes the inlet end and gives vent to anger the end, it links to each other with the air source controller to give vent to anger the end, the air source controller with mainly blow head and vice blowing head and link to each other, the inlet end links to each other with the mouth of inhaling, it separates grey mechanism to be provided with between mouth of inhaling and the inlet end. The single blower can realize the functions of blowing and sucking ash, the air source can be used as the air blowing source and the power source of the vibration mechanism, the cost is saved, and the problems of high cost and easy blockage of the existing equipment are solved.

Description

Ceramic product ash removal device

Technical Field

The utility model relates to a ceramic product deashing equipment field specifically is a ceramic product deashing device.

Background

In the processing process of the special ceramic, the ceramic green body needs to enter a high-temperature de-waxing kiln to remove paraffin in the workpiece. The process before entering the dewaxing kiln is that a workpiece is placed in a sagger made of refractory material, the sagger is filled with adsorbent, and after the sagger is completely filled with the adsorbent through vibration, the sagger is integrally conveyed into the dewaxing kiln to pass through a series of temperature change processes, so that the aim of completely removing paraffin is fulfilled. So make and need separate ceramic product and adsorbent after the wax removal finishes, to the clearance of adsorbent at present, mainly adopt manual mode, at first pour the work piece in the saggar into the sieve together with adsorbent powder, manual sieve moves and separates most adsorbent powder for several times, later sweeps with the compressed air spray gun of hand-held type, and the adsorbent powder of adhesion on the work piece is clean up completely. If residual sorbent powder occurs, it can seriously affect the operation of subsequent processes and ultimately the quality of the finished product. The adsorbent has high fineness and low density, is easy to float in the air and has great damage to the health of staff. In the prior method, compressed air is used for manual blowing, so that the dust concentration in a workshop is increased, the danger coefficient is high, and the health is influenced.

Based on the above problems, chinese patent with publication number CN109397507a discloses an ash and bowl cleaning and loading integrated device for ceramic industry, which basically realizes automation, reduces manual intervention, and improves efficiency, and the structure thereof is specifically as follows: the ash removing machine comprises an ash removing machine frame, a screen box and an ash removing machine ash hopper, wherein the ash removing machine frame is provided with a plurality of supports which are symmetrically arranged and formed by round or square pipe materials, the screen box is arranged above the ash removing machine frame, the screen box is a long-strip box body with an opening at the bottom, the left end and the right end of the screen box are opened and are respectively connected with a feeding port and a feeding port, the upper part and the right side of the feeding port are opened, and the rest parts are sealed; the left side and the right side of the feeding port are provided with openings and incline towards the discharging direction; the utility model discloses a cleaning machine, including sieve case, air compressor, compressed air nozzle, deashing machine ash bucket, sieve case, sieve bottom of the case portion, sieve case, screen, air compressor, screen, deashing machine ash bucket, sieve case, screen, work piece and adsorbent, the work piece after cleaning is seen off from the pay-off mouth, sieve case upper portion is provided with deashing machine dust collection mouth, compressed air nozzle, and air compressor installs in the frame, compressed air nozzle passes through the pipeline intercommunication with air compressor, compressed air nozzle is towards the sieve incasement portion, the deashing machine ash bucket is upper portion opening, and the lower part is dwindled downwards and sealed toper, the deashing machine ash bucket sets up the sieve below and with the sieve aligns, deashing machine ash bucket upper portion opening shape, area with the upper cover bottom is close, deashing machine ash bucket bottom is provided with deashing machine ash bucket discharge gate, deashing machine vibrating motor is installed to deashing machine ash bucket bottom. The problem of cleaning dust of ceramic products is solved by vibration, air blowing and dust absorption. The main application scene is a large-scale production workshop, the use cost is high, a plurality of air sources are needed, the use cost is further increased, and meanwhile, the powder blocking phenomenon is not solved.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a ceramic product ash removal device to it is higher to solve current ceramic deashing equipment cost, the problem of the jam condition easily appears.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a ceramic product ash removal device, includes the organism, sets up blowing storehouse and air-blower on the organism, it blows head and vice blowing head to be provided with owner in the blowing storehouse, the activity of blowing storehouse bottom is provided with the screen cloth, it sets up the suction opening to blow grey storehouse one side, be provided with vibration mechanism in the blowing storehouse, the screen cloth sets up on vibration mechanism, the air-blower includes the inlet end and gives vent to anger the end, it links to each other with the air source controller to give vent to anger the end, the air source controller with mainly blow head and vice blowing head and link to each other, the inlet end links to each other with the suction opening, be provided with between suction opening and the inlet end and separate grey mechanism. It should be noted that the connection relationship not described here is a general connection relationship, for example, the connection relationship between the screen and the vibration mechanism, the vibration mechanism may be fixed on the screen, the screen is driven to vibrate by the vibration mechanism, and the connection relationship between the screen and the ash blowing bin may be directly placing the screen in the ash blowing bin. The air source controller is used for pressurization, the model of the air source controller is not specifically introduced, and conventional products are purchased in the market.

As a further improvement of the technical scheme:

the ash separation mechanism comprises a conical box body, the conical box body sequentially comprises an ash collection area, an interception area and an air outlet area from top to bottom, an inlet is formed in one side of the interception area, the inlet is connected with an ash suction port, an air outlet is formed in the air outlet area, the air outlet is connected with an air inlet end, an ash outlet is formed in the bottom of the ash collection area, a plurality of isolation cloth bags are arranged in the interception area, and one ends of the isolation cloth bags are communicated with the air outlet area.

An electromagnetic pulse valve is arranged in the gas outlet area, one end of the electromagnetic pulse valve is connected with a vent pipe, and one end of the electromagnetic pulse valve is connected with an air bag cylinder.

The main blowing head comprises a universal bamboo joint pipe and a tuyere.

The auxiliary blowing head comprises an air pipe and an air gun.

The vibration mechanism comprises a shell, an inner cavity, a guide ring and steel balls are arranged in the shell, a concave curved track is arranged on the guide ring, the steel balls can move along the track, an air inlet is formed in the left end of the guide ring, an outlet is formed in the right end of the guide ring, and the diameter of the air inlet is smaller than that of the outlet. The vibration mechanism is actually a pneumatic vibrator, and the specific working principle of the vibration mechanism can be seen in the Chinese patent with the publication number of CN201214092Y, and the vibration mechanism is used as a vibration source mainly for reducing the overall cost of equipment.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses a ceramic product ash removal device can realize blowing the ash and inhaling grey function through single blower, its air supply both can regard as the blowing source, simultaneously as vibration mechanism's power supply, the air supply cost has been saved, the whole equipment simple structure, easy maintenance, setting through separating grey mechanism has prevented that the dust from getting into the air-blower, to separating setting up the pulse valve in grey mechanism and carrying out periodic cleaning to the sack, can effectively avoid blockking up, influence the problem of air supply, it is higher to have solved current equipment cost, the condition of easy jam.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic structural view of the ash-separating mechanism of the present invention;

fig. 4 is a schematic structural diagram of the vibration mechanism of the present invention.

Reference numerals are as follows: 1. a body; 2. an ash blowing bin; 21. a main blowing head; 22. an auxiliary blowing head; 3. a blower; 31. an air inlet end; 32. an air outlet end; 4. a screen mesh; 5. a dust sucking port; 6. a vibration mechanism; 61. a housing; 611. an inner cavity; 612. a guide ring; 613. steel balls; 614. an air inlet; 615. an outlet; 71. a conical box body; 711. an ash collecting area; 712. an interception area; 713. a gas outlet zone; 714. an inlet port; 715. an air outlet; 716. an ash outlet; 717. an isolation cloth bag; 718. a breather pipe; 719. an air bag cylinder; 72. an electromagnetic pulse valve.

Detailed Description

In order to make the utility model realize, the technical means, the creation characteristics, the achievement purpose and the efficacy are easy to understand and understand, the utility model is further explained by combining the specific implementation mode.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1 and fig. 2, the ash cleaning device for ceramic products of this embodiment includes a machine body 1, a soot blowing chamber 2 and a blower 3 which are arranged on the machine body 1, a main blowing head 21 and an auxiliary blowing head 22 are arranged in the soot blowing chamber 2, a screen 4 is movably arranged at the bottom of the soot blowing chamber 2, a soot suction port 5 is arranged at one side of the soot blowing chamber 2, a vibration mechanism 6 is arranged in the soot blowing chamber 2, the screen 4 is arranged on the vibration mechanism 6, the blower 3 includes an air inlet end 31 and an air outlet end 32, the air outlet end 32 is connected with an air source controller, the air source controller is connected with the main blowing head 21 and the auxiliary blowing head 22, the air inlet end 31 is connected with the soot suction port 5, and an ash separating mechanism is arranged between the soot suction port 5 and the air inlet end 31.

As shown in fig. 3, the ash separating mechanism comprises a conical box body 71, the conical box body 71 sequentially comprises an ash collecting area 711, an intercepting area 712 and an air outlet area 713 from top to bottom, an inlet opening 714 is arranged on one side of the intercepting area 712, the inlet opening 714 is connected with an ash absorbing opening 5, an air outlet 715 is arranged on the air outlet area 713, the air outlet 715 is connected with the air inlet end 31, an ash outlet 716 is arranged at the bottom of the ash collecting area 711, a plurality of isolating cloth bags 717 are arranged on the intercepting area 712, and one ends of the isolating cloth bags 717 are communicated with the air outlet area 713. An electromagnetic pulse valve 72 is arranged in the air outlet region 713, one end of the electromagnetic pulse valve 72 is connected with a vent pipe 718, and one end of the electromagnetic pulse valve 72 is connected with an air bag cylinder 719.

The main blowing head 21 comprises a universal bamboo joint pipe and a tuyere. The main blowing head 21 is used for automatically cleaning ash, and the wind direction can be adjusted through a universal bamboo joint pipe.

The secondary blowing head 22 includes an air pipe and an air gun. The auxiliary blowing head 22 is a manual operation device, and the air gun is held by hand to clean ash of the product.

As shown in fig. 4, the vibration mechanism 6 includes a housing 61, an inner cavity 611, a guide ring 612 and steel balls 613 are disposed in the housing 61, a concave curved track is disposed on the guide ring 612, the steel balls 613 can move along the track, an air inlet 614 is disposed at the left end of the guide ring 612, an outlet 615 is disposed at the right end of the guide ring 612, and the diameter of the air inlet 614 is smaller than that of the outlet 615.

The utility model discloses a theory of operation:

when the utility model is used, the product with ash is poured into the screen 4, a sealing door can be arranged outside the ash blowing bin 2, the sealing door is closed, the ash blowing program can be started, if the sealing door is not closed when manual ash cleaning is needed, during the ash blowing, the air blower 3 is started to simultaneously suck and blow ash, the air inlet of the air blower 3 is connected with the ash sucking port 5 for sucking ash, in order to prevent the ash from entering the air blower 3, an ash isolating mechanism is arranged for recovering the ash, the ash firstly enters the intercepting area 712 from the inlet port 714, part of the ash directly enters the ash collecting area 711, the rest part of the ash is isolated by the isolating cloth bag 717, the gas enters the air outlet area 713, the air inlet end 31 enters the air blower through the air outlet 715, the ash is beaten through the ash outlet 716 after the ash collecting area 711 is full, because the ash can be repeatedly used, the ash screened out by the screen 4 and the ash at the ash outlet 716 are collected together, the air outlet end 32 of the air blower 3 provides air outlet, the air outlet is controlled by the air source, pressurization is carried out, then the air is discharged through the main blowing head 21, meanwhile, the other path is connected to the air inlet 614 of the vibration mechanism 6, air enters the air inlet to drive the steel balls 613 to move in the guide ring 612 to realize vibration, the screen 4 is driven to vibrate, vibration and ash blowing are realized for vibrating and screening products, ash removal to the products is realized synchronously, in order to prevent the cloth bag from being blocked, high-pressure air of the air bag cylinder 719 is released periodically through the electromagnetic pulse valve 72, the air enters the isolating cloth bag 717 through the vent pipe 718, the ash blocking the isolating cloth bag 717 is cleaned, the blocking of the isolating cloth bag 717 is effectively avoided, and the air outlet pressure and ash suction force can be ensured. The utility model discloses a single blower can realize the function, has solved the higher problem of current pottery deashing equipment cost, has carried out the problem that the jam condition has easily appeared to equipment that has avoided corresponding design simultaneously to separating grey mechanism.

The above description is only an example of the present invention, and the common general knowledge of the known specific structures and characteristics of the embodiments is not described herein. It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (6)

1. The utility model provides a ceramic product ash removal device, includes organism (1), sets up blowing ash storehouse (2) and air-blower (3) on organism (1), its characterized in that: be provided with main blowing head (21) and vice blowing head (22) in ash blowing storehouse (2), ash blowing storehouse (2) bottom activity is provided with screen cloth (4), ash blowing storehouse (2) one side sets up inhales grey mouth (5), be provided with vibration mechanism (6) in ash blowing storehouse (2), screen cloth (4) set up on vibration mechanism (6), air-blower (3) are including inlet end (31) and give vent to anger end (32), it links to each other with the air source controller to give vent to anger end (32), the air source controller links to each other with main blowing head (21) and vice blowing head (22), inlet end (31) link to each other with ash inhaling mouth (5), it separates grey mechanism to be provided with between ash sucking mouth (5) and inlet end (31).

2. The ceramic product ash removal device of claim 1, wherein: the ash separation mechanism comprises a conical box body (71), the conical box body (71) sequentially comprises an ash collection area (711), an interception area (712) and an air outlet area (713) from top to bottom, an inlet opening (714) is arranged on one side of the interception area (712), the inlet opening (714) is connected with an ash suction opening (5), an air outlet (715) is arranged on the air outlet area (713), the air outlet (715) is connected with an air inlet end (31), an ash outlet (716) is arranged at the bottom of the ash collection area (711), a plurality of isolation cloth bags (717) are arranged on the interception area (712), and one end of each isolation cloth bag (717) is communicated with the air outlet area (713).

3. The ceramic product ash removal device of claim 2, wherein: an electromagnetic pulse valve (72) is arranged in the air outlet area (713), one end of the electromagnetic pulse valve (72) is connected with a vent pipe (718), and one end of the electromagnetic pulse valve (72) is connected with an air bag cylinder (719).

4. The ceramic product ash removal device of any one of claims 1 to 3, wherein: the main blowing head (21) comprises a universal bamboo joint pipe and an air nozzle.

5. The ceramic product ash removal device of claim 4, wherein: the auxiliary blowing head (22) comprises an air pipe and an air gun.

6. The ceramic product ash removal device of claim 5, wherein: the vibrating mechanism (6) comprises a shell (61), an inner cavity (611), a guide ring (612) and steel balls (613) are arranged in the shell (61), a concave curved track is arranged on the guide ring (612), the steel balls (613) can move along the track, an air inlet (614) is arranged at the left end of the guide ring (612), an outlet (615) is arranged at the right end of the guide ring (612), and the diameter of the air inlet (614) is smaller than that of the outlet (615).

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