CN218488569U

CN218488569U - PVB membrane production is with shaping press mold mechanism

Info

Publication number: CN218488569U
Application number: CN202222665619.7U
Authority: CN
Inventors: 孙家会
Original assignee: Anhui Dongfu New Material Technology Co ltd
Current assignee: Anhui Dongfu New Material Technology Co ltd
Priority date: 2022-10-08
Filing date: 2022-10-08
Publication date: 2023-02-17
Anticipated expiration: 2032-10-08

Abstract

The utility model provides a PVB membrane production is with shaping press mold mechanism, include: the top surface of the workbench is provided with a film pressing plate, and the top surface of the film pressing plate is provided with a fixing plate; the press mold subassembly, the press mold subassembly sets up the top surface of workstation for press the membrane shaping with the PVB membrane, the press mold subassembly includes the pneumatic cylinder, pneumatic cylinder fixed mounting is in the top surface of fixed plate, the connecting hole has been seted up to the top surface of fixed plate, the one end of pneumatic cylinder telescopic link is passed the connecting hole with the top surface fixed mounting of press mold board, the top surface fixed mounting of press mold board has electric putter, the unloading hole has been seted up to the top surface of press mold board, electric putter telescopic link one end with unloading hole movable sleeve establishes, places the top surface at the design blade with the PVB membrane, starts the pneumatic cylinder, and the pneumatic cylinder drives the press mold board and presses to the PVB membrane on the design blade, and the PVB membrane after will shaping is cut the design, starts electric putter and extrudes the inside of collecting tank with the PVB membrane after the shaping.

Description

PVB membrane production is with shaping press mold mechanism

Technical Field

The utility model relates to a technical field that the PVB membrane was made especially relates to a PVB membrane production is with shaping press mold mechanism.

Background

At present, interlayer materials used as glass in the aviation and automobile fields are generally made of PVB membranes, because the PVB membranes have good transparency and strong impact resistance, and the PVB membranes generally used as the glass interlayer materials have specific shapes, film pressing operation of the specific shapes needs to be carried out on the PVB membranes, and in order to ensure that pressed forming film pressing samples are qualified products, the pressed forming film pressing samples are required to be tested through tensile strength and elongation at break tests.

When carrying out the press mold shaping to the PVB diaphragm, because of its edge has certain viscidity after the PVB diaphragm is cut for the fashioned PVB diaphragm can glue on the blade inner wall, needs at this moment that the staff is manual to separate the PVB diaphragm from the blade is inside, and this process influences work efficiency, and causes staff's hand fish tail easily.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an overcome above-mentioned problem or solve a PVB membrane production of above-mentioned problem partially at least and use shaping press mold mechanism to solve when carrying out the press mold shaping to the PVB diaphragm, because of its edge has certain viscidity after the PVB diaphragm is cut, make fashioned PVB diaphragm can glue on the blade inner wall, at this moment need the staff manually to separate the PVB diaphragm from the blade is inside, this process influences work efficiency, and cause staff's hand fish tail problem easily.

In order to achieve the above object, the technical solution of the present invention is specifically realized as follows:

the utility model provides a PVB membrane production is with shaping press mold mechanism, include: the top surface of the workbench is provided with a film pressing plate, and the top surface of the film pressing plate is provided with a fixing plate; the press mold subassembly, the press mold subassembly sets up the top surface of workstation for press the membrane shaping with the PVB membrane, the press mold subassembly includes the pneumatic cylinder, pneumatic cylinder fixed mounting is in the top surface of fixed plate, the connecting hole has been seted up to the top surface of fixed plate, the one end of pneumatic cylinder telescopic link is passed the connecting hole with the top surface fixed mounting of press mold plate, the top surface fixed mounting of press mold plate has electric putter, the unloading hole has been seted up to the top surface of press mold plate, electric putter telescopic link one end with unloading hole movable sleeve establishes, the top surface of workstation is seted up and is pressed the membrane mouth, the top surface fixed mounting of workstation has the design blade, the design blade is located press the open position of membrane mouth, the receipts silo has been seted up to the bottom surface of press membrane mouth.

Through adopting above-mentioned technical scheme, through setting up the design blade, through placing the PVB membrane at the top surface of design blade, then start the pneumatic cylinder, the pneumatic cylinder drives the PVB membrane of press mold board on to the design blade and presses down, PVB membrane is cut the design under the pressure effect, start electric putter this moment, the bottom surface that the unloading hole extended to the press mold board is passed to electric putter telescopic link's one end, and extrude the inside of collecting tank with the PVB membrane after the shaping, then electric putter and pneumatic cylinder reset and continue next round of press mold, push the inside of collecting tank with the membrane of shaping through electric putter behind the press mold and avoided the PVB membrane probably because it glues on the inside of design blade to have viscidity, the staff removes the problem that probably causes the fish tail when handling.

As a further scheme of the utility model, the unreeling groove has been seted up to the top surface of workstation, the inside movable sleeve of unreeling the groove is equipped with the unreeling roller, the outer disc wall face of unreeling the roller is rolled up there is the PVB membrane, the driving groove has been seted up to the top surface of workstation, the inside movable sleeve of driving groove is equipped with the drive roller, the one end of drive roller pass through the bearing with inside one side of driving groove is connected, the drive hole has been seted up to the inside opposite side of driving groove, one side fixed mounting of workstation has driving motor, the one end of driving motor drive shaft is passed the drive hole with the other end fixed mounting of drive roller.

Through adopting above-mentioned technical scheme, unreel the roller through the setting, the one end through the PVB membrane on will unreeling the roller is fixed with the excircle wall of drive roller with the powerful glue, then starts driving motor to make unreel the roller and drive the PVB membrane and remove in the top of design blade, thereby be convenient for quick press the membrane to the PVB membrane and stereotype.

As a further proposal of the utility model, the inside movable sleeve of the material receiving groove is provided with a material receiving box.

Through adopting above-mentioned technical scheme, receive the workbin through setting up, be convenient for concentrate the PVB membrane that drops in receiving the silo through receiving the workbin and collect.

As a further proposal of the utility model, one side fixed mounting of the material receiving box is provided with a pulling block.

Through adopting above-mentioned technical scheme, draw the piece through the setting, make that the staff can be more convenient will receive the workbin and take out from the inside of receiving the silo through drawing the piece.

As a further scheme of the utility model, the top surface fixed mounting of workstation has the spacing post of a plurality of, the bottom surface of fixed plate with the top fixed mounting of spacing post, the spacing hole of a plurality of has been seted up to the top surface of pressure membrane board, spacing post with spacing downthehole movable sleeve establishes.

Through adopting above-mentioned technical scheme, through setting up spacing hole, establish through spacing post and spacing hole movable sleeve to carry on spacingly to the pressure membrane board, make the pressure membrane board more stable at the removal in-process, make the pressure membrane board press and delete more even of power of giving at the PVB membrane, and then obtain better cutting effect.

As a further scheme of the utility model, the inside left and right sides in unreeling groove has all been seted up and has been traded a roll groove, the inside fixed mounting who trades a roll groove has the joint piece, the both ends of unreeling the roller are respectively through bearing and two the both sides that the joint piece is close to each other are connected, the joint piece passes through bolt fixed mounting and is in trade the inside in book groove.

Through adopting above-mentioned technical scheme, through setting up the joint piece, pass through bolt fixed mounting through the joint piece change the inside in book groove, when the PVB membrane on unreeling the roller exhausts, the staff can follow the groove dismantlement of changing a roll with the joint piece, can change unreeling the roller.

The utility model provides a PVB membrane production is with shaping press mold mechanism, beneficial effect lies in:

through setting up the design blade, through placing the PVB membrane at the top surface of design blade, then start the pneumatic cylinder, the pneumatic cylinder drives the press mold board and presses to the PVB membrane on the design blade, the PVB membrane is cut the design under the pressure effect, start electric putter this moment, the bottom surface that the unloading hole extended to the press mold board is passed to electric putter telescopic link's one end, and extrude the inside of collecting tank with the PVB membrane after the shaping, then electric putter resets with the pneumatic cylinder and continues next round of press mold, push the inside of collecting tank through electric putter with the membrane of shaping behind the press mold and avoided the PVB membrane probably because have viscidity on the inside of design blade, work efficiency has been increased, the problem that probably causes the fish tail when also having avoided the staff to go to handle.

Unreel the roller through setting up, the one end through the PVB membrane on will unreeling the roller is fixed with the excircle wall of drive roller with the powerful glue, then starts driving motor to make unreel the roller and drive the PVB membrane and remove in the top of design blade, thereby be convenient for quick press the membrane to the PVB membrane and stereotype.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic perspective view of an embodiment of the present invention;

fig. 2 is a schematic view of a split structure provided in the embodiment of the present invention;

fig. 3 is a schematic view of a connection hole structure provided in an embodiment of the present invention;

fig. 4 is a schematic diagram of an unwinding groove structure provided by an embodiment of the present invention.

In the figure: 1. a work table; 2. a film pressing plate; 3. a fixing plate; 4. a hydraulic cylinder; 5. connecting holes; 6. an electric push rod; 7. a blanking hole; 8. pressing a film opening; 9. shaping a blade; 10. a material receiving groove; 11. a unwinding groove; 12. unwinding the roller; 13. a drive slot; 14. a drive roller; 15. a drive aperture; 16. a drive motor; 17. a material receiving box; 18. pulling the block; 19. a limiting post; 20. a limiting hole; 21. a coil changing groove; 22. and a clamping block.

Detailed Description

Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.

Referring to fig. 1, fig. 2, fig. 3 and fig. 4, a molding film pressing mechanism for producing a PVB film provided in an embodiment of the present invention includes a workbench 1, a film pressing plate 2 is disposed on a top surface of the workbench 1, a fixing plate 3 is disposed on a top surface of the film pressing plate 2, a film pressing assembly is disposed on a top surface of the workbench 1 for molding the PVB film, the film pressing assembly includes a hydraulic cylinder 4, the hydraulic cylinder 4 is of an existing structure and is not described herein, the hydraulic cylinder 4 is fixedly mounted on a top surface of the fixing plate 3, a connecting hole 5 is disposed on a top surface of the fixing plate 3, one end of a telescopic rod of the hydraulic cylinder 4 passes through the connecting hole 5 and is fixedly mounted on the top surface of the film pressing plate 2, an electric push rod 6 is fixedly mounted on the top surface of the film pressing plate 2, the electric push rod 6 is of an existing structure and is not described herein, a discharging hole 7 is disposed on the top surface of the film pressing plate 2, one end of the electric push rod 6 is movably sleeved on the discharging hole 7, a film pressing port 8 is disposed on the top surface of the workbench 1, the top surface of the workbench 1 is fixedly provided with a shaping blade 9, the shaping blade 9 is an existing structure and is not described herein, the shaping blade 9 is located at the opening position of the film pressing opening 8, the bottom surface of the film pressing opening 8 is provided with a material collecting groove 10, by arranging the shaping blade 9, a PVB film is placed on the top surface of the shaping blade 9, then a hydraulic cylinder 4 is started, the hydraulic cylinder 4 drives the film pressing plate 2 to press the PVB film on the shaping blade 9, the PVB film is cut and shaped under the action of pressure, at the moment, an electric push rod 6 is started, one end of a telescopic rod of the electric push rod 6 penetrates through a material discharging hole 7 and extends to the bottom surface of the film pressing plate 2, the shaped PVB film is extruded into the material collecting groove 10, then the electric push rod 6 and the hydraulic cylinder 4 are reset to continue to press the next round of film, the shaped film is pushed into the material collecting groove 10 through the electric push rod 6 after the film pressing, so that the PVB film is prevented from being possibly adhered to the inside of the shaping blade 9 due to stickiness, the scratch problem can be caused when the staff goes to handle.

Referring to fig. 1, 2, 3 and 4, a unreeling groove 11 is formed in the top surface of a workbench 1, an unreeling roller 12 is movably sleeved inside the unreeling groove 11, a PVB film is coiled on the outer circular wall surface of the unreeling roller 12, a driving groove 13 is formed in the top surface of the workbench 1, a driving roller 14 is movably sleeved inside the driving groove 13, one end of the driving roller 14 is connected with one side inside the driving groove 13 through a bearing, a driving hole 15 is formed in the other side inside the driving groove 13, a driving motor 16 is fixedly installed on one side of the workbench 1, the driving motor 16 is an existing structure and is not described herein in detail, one end of a driving shaft of the driving motor 16 penetrates through the driving hole 15 to be fixedly installed with the other end of the driving roller 14, a material receiving box 17 is movably sleeved inside the material receiving box 10, a pulling block 18 is fixedly installed on one side of the material receiving box 17, top surface fixed mounting of workstation 1 has the spacing post 19 of a plurality of, the bottom surface of fixed plate 3 and the top fixed mounting of spacing post 19, press mold plate 2's top surface has been seted up the spacing hole 20 of a plurality of, spacing post 19 is established with spacing hole 20 movable sleeve, the inside left and right sides of unreeling groove 11 has all been seted up and has been traded a groove 21, the inside fixed mounting that trades a groove 21 has joint piece 22, the both ends of unreeling roller 12 are connected through the both sides that bearing and two joint pieces 22 are close to each other respectively, joint piece 22 passes through bolt fixed mounting in the inside of unreeling groove 21, through setting up joint piece 22, pass through the inside of bolt fixed mounting at the groove 21 of unreeling through joint piece 22, when the PVB membrane on unreeling roller 12 runs out, the staff can dismantle joint piece 22 from trading a groove 21, can change unreeling roller 12.

The working principle is as follows: referring to fig. 1-4, in use, by arranging the unwinding roller 12, one end of the PVB film on the unwinding roller 12 is fixed to the outer circumferential wall surface of the driving roller 14 by using a super glue, then the driving motor 16 is started, so that the unwinding roller 12 drives the PVB film to move above the setting blade 9, the driving motor 16 is stopped during film pressing, the hydraulic cylinder 4 is started, the hydraulic cylinder 4 drives the film pressing plate 2 to press against the PVB film on the setting blade 9, the PVB film is cut and set under the action of pressure, at this time, the electric push rod 6 is started, one end of the telescopic rod of the electric push rod 6 passes through the discharging hole 7 and extends to the bottom surface of the film pressing plate 2, the formed PVB film is extruded into the collecting tank 10, then the electric push rod 6 and the hydraulic cylinder 4 are reset to continue to perform next film pressing, the pulling block 18 is pulled after the film pressing is completed to take out the collecting tank 17 from the inside of the collecting tank 10, bolts on the clamping block 22 are detached, the clamping block 22 is taken out from the inside of the roll changing tank 21, and the roll changing tank 21 is changed.

The above are merely examples of the present application and are not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims

1. The utility model provides a PVB membrane production is with shaping press mold mechanism which characterized in that includes:

the device comprises a workbench (1), wherein a film pressing plate (2) is arranged on the top surface of the workbench (1), and a fixing plate (3) is arranged on the top surface of the film pressing plate (2);

press mold assembly, press mold assembly sets up the top surface of workstation (1) for press the membrane shaping with the PVB membrane, press mold assembly includes pneumatic cylinder (4), pneumatic cylinder (4) fixed mounting be in the top surface of fixed plate (3), connecting hole (5) have been seted up to the top surface of fixed plate (3), the one end of pneumatic cylinder (4) telescopic link is passed connecting hole (5) with the top surface fixed mounting of press mold board (2), the top surface fixed mounting of press mold board (2) has electric putter (6), blanking hole (7) have been seted up to the top surface of press mold board (2), electric putter (6) telescopic link one end with blanking hole (7) movable sleeve is established, the top surface of workstation (1) is seted up the membrane and is pressed mouth (8), the top surface fixed mounting of workstation (1) has design blade (9), design blade (9) are located press the open position of membrane mouth (8), press the bottom surface of membrane mouth (8) to have been seted up and have been received silo (10).

2. The PVB membrane production is with shaping press mold mechanism of claim 1, characterized in that, unwinding groove (11) has been seted up to the top surface of workstation (1), the inside movable sleeve of unwinding groove (11) is equipped with unwinding roller (12), the outer disc wall face of unwinding roller (12) is rolled up there is the PVB membrane, driving groove (13) has been seted up to the top surface of workstation (1), the inside movable sleeve of driving groove (13) is equipped with drive roller (14), the one end of drive roller (14) pass through the bearing with inside one side of driving groove (13) is connected, drive hole (15) have been seted up to the inside opposite side of driving groove (13), one side fixed mounting of workstation (1) has driving motor (16), the one end of driving motor (16) drive shaft passes drive hole (15) with the other end fixed mounting of drive roller (14).

3. A forming and film-pressing mechanism for PVB film production as set forth in claim 1 wherein said receiving trough (10) is movably sleeved with a receiving box (17).

4. A PVB film production moulding and laminating mechanism according to claim 3, wherein a pull block (18) is fixedly mounted on one side of the material receiving box (17).

5. A PVB membrane production is with shaping press mold mechanism according to claim 1, characterized in that, the top surface fixed mounting of workstation (1) has a plurality of spacing post (19), the bottom surface of fixed plate (3) with the top fixed mounting of spacing post (19), press mold plate (2) the top surface seted up a plurality of spacing hole (20), spacing post (19) with spacing hole (20) movable sleeve establish.

6. The PVB membrane production is with shaping press mold mechanism of claim 2, characterized in that, unwinding groove (11) has seted up in the inside left and right sides and has traded a roll groove (21), the inside fixed mounting that trades roll groove (21) has joint piece (22), the both ends of unwinding roller (12) are connected through the bearing respectively with two the both sides that joint piece (22) are close to each other, joint piece (22) pass through bolt fixed mounting in the inside that trades roll groove (21).