CN218485832U - A raw material mixing and batching tank for asphalt production and mixing - Google Patents
A raw material mixing and batching tank for asphalt production and mixing Download PDFInfo
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Abstract
本实用新型公开了一种沥青生产混合用原料混合配料罐,属于沥青生产技术领域,包括底座、混合外壳、粉碎筛分外壳,底座顶部一侧固定安装有混合外壳,底座顶部另一侧固定安装有粉碎筛分外壳,底座顶部一侧设置有将沥青固体原料进行粉碎筛分进行使用的粉碎筛分机构,将液体材料与固体材料进行充分混合搅拌的混合机构。本实用新型中,通过两个电机带动两个粉碎辊对块状沥青原料进行粉碎,进而增加了沥青后续的混合生产效率,使该种装置使用起来更加具备实用性与普及性,对粉碎过后的沥青原料进行筛分处理,不合格的原料通过螺旋送料器进行二次粉碎,合格的沥青原料送入混合外壳进行混合搅拌,进而减少了工作人员的劳动强度。
The utility model discloses a raw material mixing batching tank for asphalt production, which belongs to the technical field of asphalt production and comprises a base, a mixing shell, and a crushing and screening shell. The mixing shell is fixedly installed on one side of the top of the base, and the other side of the top of the base is fixedly installed There is a crushing and screening shell, and the top side of the base is equipped with a crushing and screening mechanism for crushing and screening asphalt solid raw materials, and a mixing mechanism for fully mixing liquid materials and solid materials. In the utility model, two motors are used to drive two crushing rollers to crush block asphalt raw materials, thereby increasing the subsequent mixing production efficiency of asphalt, making the device more practical and popular to use, and having crushed The asphalt raw materials are screened, the unqualified raw materials are crushed by the screw feeder, and the qualified asphalt raw materials are sent to the mixing shell for mixing, thereby reducing the labor intensity of the staff.
Description
技术领域technical field
本实用新型属于沥青生产技术领域,具体为一种沥青生产混合用原料混合配料罐。The utility model belongs to the technical field of asphalt production, in particular to a raw material mixing batching tank for asphalt production and mixing.
背景技术Background technique
沥青是一种常用于公路或防水材料中的黑褐色复杂混合物,在沥青生产过程中需要将固态原料与业态原料进行充分混合。Asphalt is a dark brown complex mixture commonly used in roads or waterproofing materials. In the process of asphalt production, solid raw materials and commercial raw materials need to be fully mixed.
其中,经检索发现,有一篇专利号为CN201921838775.0一种石油沥青生产用溶剂快速混合设备,该种石油沥青生产用溶剂快速混合设备,具有第三堵块的位置与通孔的位置相对应,这样通过控制第三堵块进行升降,即可实现通孔的打开与闭合,以实现便捷的出料,而连接板的左右两端与外壳内壁卡合,所以在调节杆转动时,就可以通过连接板来带动第三堵块进行升降的优点。Among them, after searching, it is found that there is a patent No. CN201921838775.0, a kind of rapid solvent mixing equipment for petroleum asphalt production. This kind of rapid solvent mixing equipment for petroleum asphalt production has the position of the third block corresponding to the position of the through hole In this way, the opening and closing of the through hole can be realized by controlling the third block to lift up and down, so as to realize convenient discharge, and the left and right ends of the connecting plate are engaged with the inner wall of the shell, so when the adjusting rod is rotated, it can be The advantage of driving the third blocking block to lift through the connecting plate.
该种石油沥青生产用溶剂快速混合设备在对沥青混合之前无法对整块沥青进行粉碎,进而导致沥青原料在混合的过程中无法充分得与溶剂液体原料进行充分的混合,延缓了沥青的生产效率,且该种石油沥青生产用溶剂快速混合设备在对沥青进行混合时混合效果较为单一,进而促使两种原料无法更加快速的混合。This kind of solvent rapid mixing equipment for petroleum asphalt production cannot crush the whole piece of asphalt before mixing the asphalt, which leads to the inability of the asphalt raw material to be fully mixed with the solvent liquid raw material during the mixing process, which delays the production efficiency of asphalt , and this kind of solvent rapid mixing equipment for petroleum asphalt production has a relatively single mixing effect when mixing asphalt, which makes it impossible for the two raw materials to mix more quickly.
实用新型内容Utility model content
本实用新型的目的在于:为了解决上述的问题,提供一种沥青生产混合用原料混合配料罐。The purpose of this utility model is: in order to solve the above-mentioned problems, provide a raw material mixing and batching tank for asphalt production and mixing.
本实用新型采用的技术方案如下:一种沥青生产混合用原料混合配料罐,包括底座、混合外壳、粉碎筛分外壳,所述底座顶部一侧固定安装有混合外壳,所述底座顶部另一侧固定安装有粉碎筛分外壳,所述底座顶部一侧设置有将沥青固体原料进行粉碎筛分进行使用的粉碎筛分机构,将液体材料与固体材料进行充分混合搅拌的混合机构。The technical scheme adopted by the utility model is as follows: a raw material mixing batching tank for asphalt production, including a base, a mixing shell, and a crushing and screening shell. The mixing shell is fixedly installed on one side of the top of the base. A crushing and screening shell is fixedly installed, and the top side of the base is provided with a crushing and screening mechanism for crushing and screening asphalt solid raw materials, and a mixing mechanism for fully mixing liquid materials and solid materials.
其中,所述粉碎筛分机构包括:粉碎腔、电机A、粉碎辊、筛分腔、筛网、震动电机、螺旋送料器、传送带;Wherein, the crushing and screening mechanism includes: a crushing chamber, a motor A, a crushing roller, a screening chamber, a screen, a vibrating motor, a screw feeder, and a conveyor belt;
所述粉碎筛分外壳内部一侧开口设置有粉碎腔,所述粉碎筛分外壳外部两侧均固定安装有电机A,两个所述电机A一侧均通过输出轴连接有粉碎辊,两个所述粉碎辊延伸至粉碎腔内部与粉碎腔转动连接,两个所述粉碎辊齿牙互相咬合设置;A crushing cavity is provided on one side of the opening of the crushing and screening shell, motors A are fixedly installed on both sides of the outside of the crushing and screening shell, and both sides of the two motors A are connected with crushing rollers through output shafts. The crushing roller extends to the inside of the crushing chamber and is rotatably connected with the crushing chamber, and the teeth of the two crushing rollers are arranged to engage with each other;
所述粉碎筛分外壳内部靠近粉碎腔下方位置开口设置有筛分腔,所述筛分腔一侧通过弹簧弹性安装有筛网,所述筛网为斜置设置,所述筛网一侧底部固定安装有震动电机,所述粉碎筛分外壳外壁一侧固定安装有螺旋送料器,所述筛网底部一侧与螺旋送料器进料口位置对应设置,所述螺旋送料器进料口与粉碎腔开口处对应设置,所述筛分腔底部一侧设置有传送带,所述传送带另一侧延伸至混合外壳内部。A screening chamber is provided inside the crushing and screening shell near the opening below the crushing chamber, and a screen is installed on one side of the screening chamber through spring elasticity, and the screen is arranged obliquely, and the bottom of one side of the screen is A vibrating motor is fixedly installed, and a screw feeder is fixedly installed on one side of the outer wall of the crushing and screening shell. The cavity opening is provided correspondingly, a conveyor belt is provided on one side of the bottom of the screening cavity, and the other side of the conveyor belt extends to the inside of the mixing shell.
其中,所述混合机构包括:混合腔、螺旋泵、电机B、伞齿轮A、搅拌轴、伞齿轮B、斜板混合叶、搅拌叶、搅拌爪、刮板、输送槽;Wherein, the mixing mechanism includes: mixing chamber, screw pump, motor B, bevel gear A, stirring shaft, bevel gear B, inclined plate mixing blade, stirring blade, stirring claw, scraper, conveying tank;
所述混合外壳内部一侧开口设置有混合腔,所述混合外壳一侧内腔固定安装有螺旋泵,所述螺旋泵一侧与外部进料管管道连接,所述螺旋泵另一侧通过管道延伸至混合腔内部,所述混合外壳顶部一侧固定安装有电机B,所述电机B一侧通过输出轴连接有伞齿轮A,所述混合外壳一侧贯穿转动密封安装有搅拌轴,所述搅拌轴延伸至混合腔内部,所述搅拌轴顶部一侧固定安装有伞齿轮B,所述伞齿轮B与伞齿轮A咬合设置,所述搅拌轴靠近顶部两侧均固定安装有斜板混合叶,所述搅拌轴靠近中部两侧均固定安装有搅拌叶,所述搅拌叶数量为若干个,所述搅拌叶两侧均固定安装有搅拌爪,若干所述搅拌叶之间的搅拌爪呈交错设置,所述搅拌轴靠近底部两侧均固定安装有刮板,所述刮板一侧与混合腔底部内壁贴合设置,所述刮板一侧开口设置有输送槽。One side opening of the mixing shell is provided with a mixing cavity, and a screw pump is fixedly installed in the inner cavity of one side of the mixing shell, and one side of the screw pump is connected to an external feed pipe, and the other side of the screw pump is Extending to the inside of the mixing chamber, a motor B is fixedly installed on one side of the top of the mixing shell, one side of the motor B is connected to a bevel gear A through an output shaft, and a stirring shaft is installed through a rotating seal on one side of the mixing shell. The stirring shaft extends to the inside of the mixing chamber, and a bevel gear B is fixedly installed on one side of the top of the stirring shaft. , both sides of the stirring shaft near the middle are fixed with stirring blades, the number of the stirring blades is several, both sides of the stirring blades are fixedly equipped with stirring claws, and the stirring claws between the several stirring blades are staggered Setting, the stirring shaft is fixedly installed with scrapers on both sides near the bottom, one side of the scraper is attached to the inner wall of the bottom of the mixing chamber, and the opening on one side of the scraper is provided with a conveying groove.
综上所述,由于采用了上述技术方案,本实用新型的有益效果是:In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
1、本实用新型中,通过两个电机带动两个粉碎辊对块状沥青原料进行粉碎,进而增加了沥青后续的混合生产效率,使该种装置使用起来更加具备实用性与普及性。1. In the utility model, two crushing rollers are driven by two motors to crush block asphalt raw materials, thereby increasing the subsequent mixing production efficiency of asphalt, and making the device more practical and popular.
2、本实用新型中,对粉碎过后的沥青原料进行筛分处理,不合格的原料通过螺旋送料器进行二次粉碎,合格的沥青原料送入混合外壳进行混合搅拌,进而减少了工作人员的劳动强度。2. In the utility model, the crushed asphalt raw materials are screened, the unqualified raw materials are crushed for the second time through the screw feeder, and the qualified asphalt raw materials are sent into the mixing shell for mixing and stirring, thereby reducing the labor of the staff strength.
3、本实用新型中,分段对沥青固体原料与液体原料在不同阶段进行不同方式的混合搅拌,在顶部时两种原料大体混合,在中部进一步细化使两种原料充分混合,在底部将原料刮起继续送至中部继续混合,进而增加了沥青的生产效率与混合效率。3. In the utility model, the asphalt solid raw material and the liquid raw material are mixed and stirred in different ways in different stages. At the top, the two raw materials are generally mixed, and the middle part is further refined to fully mix the two raw materials. At the bottom, the Raw materials are scraped and sent to the middle to continue mixing, which increases the production efficiency and mixing efficiency of asphalt.
附图说明Description of drawings
图1为本实用新型的整体立体结构示意简图;Fig. 1 is a schematic diagram of the overall three-dimensional structure of the utility model;
图2为本实用新型中正面结构示意简图;Fig. 2 is a schematic diagram of the front structure in the utility model;
图3为本实用新型中图2的A处放大结构示意简图;Fig. 3 is a schematic diagram of enlarged structure at A of Fig. 2 in the utility model;
图4为本实用新型中图2的B处放大结构示意简图;Fig. 4 is a schematic diagram of enlarged structure at B of Fig. 2 in the utility model;
图5为本实用新型中粉碎腔俯视结构示意简图。Fig. 5 is a schematic diagram of the top view structure of the crushing chamber in the utility model.
图中标记:1、底座;101、混合外壳;102、粉碎筛分外壳;2、粉碎腔;201、电机A;202、粉碎辊;3、筛分腔;301、筛网;302、震动电机;4、螺旋送料器;401、传送带;5、混合腔;501、螺旋泵;6、电机B;601、伞齿轮A;7、搅拌轴;701、伞齿轮B;702、斜板混合叶;8、搅拌叶;801、搅拌爪;9、刮板;901、输送槽。Marks in the figure: 1, base; 101, mixing shell; 102, crushing and screening shell; 2, crushing chamber; 201, motor A; 202, crushing roller; 3, screening chamber; 301, screen; 302, vibration motor ;4, screw feeder; 401, conveyor belt; 5, mixing chamber; 501, screw pump; 6, motor B; 601, bevel gear A; 7, stirring shaft; 701, bevel gear B; 8. Stirring blade; 801. Stirring claw; 9. Scraper; 901. Conveying trough.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型中:In the utility model:
参照图1-5,一种沥青生产混合用原料混合配料罐,包括底座1、混合外壳101、粉碎筛分外壳102,底座1顶部一侧固定安装有混合外壳101,底座1顶部另一侧固定安装有粉碎筛分外壳102,底座1顶部一侧设置有将沥青固体原料进行粉碎筛分进行使用的粉碎筛分机构,将液体材料与固体材料进行充分混合搅拌的混合机构。Referring to Figures 1-5, a raw material mixing and batching tank for asphalt production and mixing includes a base 1, a
参照图1、2、3、5,本实施例中,粉碎筛分机构包括:粉碎腔2、电机A201、粉碎辊202、筛分腔3、筛网301、震动电机302、螺旋送料器4、传送带401;1, 2, 3, 5, in the present embodiment, the crushing and screening mechanism includes:
粉碎筛分外壳102内部一侧开口设置有粉碎腔2,粉碎筛分外壳102外部两侧均固定安装有电机A201,两个电机A201一侧均通过输出轴连接有粉碎辊202;A
粉碎筛分外壳102内部靠近粉碎腔2下方位置开口设置有筛分腔3,筛分腔3一侧通过弹簧弹性安装有筛网301,筛网301一侧底部固定安装有震动电机302,粉碎筛分外壳102外壁一侧固定安装有螺旋送料器4,筛分腔3底部一侧设置有传送带401,两个粉碎辊202延伸至粉碎腔2内部与粉碎腔2转动连接,两个粉碎辊202齿牙互相咬合设置,筛网301为斜置设置,筛网301底部一侧与螺旋送料器4进料口位置对应设置,螺旋送料器4进料口与粉碎腔2开口处对应设置,传送带401另一侧延伸至混合外壳101内部,工作人员将制造沥青的块状原料倒入粉碎筛分外壳102顶部的粉碎腔2中,然后工作人员启动两个电机A201,两个电机A201通过输出轴转动粉碎辊202互相咬合对块状的沥青原料进行粉碎,粉碎后的沥青原料掉入粉碎筛分外壳102内部筛分腔3中的筛网301上,接着工作人员启动筛网301一侧的震动电机302,震动电机302震动筛网301对粉碎后的沥青原料进行筛分,筛分细度合格的沥青原料掉落至传送带401上被传送带401运输至混合外壳101内部进行混合,细度不合格的沥青原料被筛网301筛分至螺旋送料器4中运输至粉碎腔2开口处重新进行粉碎。The inside of the crushing and
参照图1、2、4,本实施例中,混合机构包括:混合腔5、螺旋泵501、电机B6、伞齿轮A601、搅拌轴7、伞齿轮B701、斜板混合叶702、搅拌叶8、搅拌爪801、刮板9、输送槽901;Referring to Figures 1, 2, and 4, in this embodiment, the mixing mechanism includes:
混合外壳101内部一侧开口设置有混合腔5,混合外壳101一侧内腔固定安装有螺旋泵501,混合外壳101顶部一侧固定安装有电机B6,电机B6一侧通过输出轴连接有伞齿轮A601,混合外壳101一侧贯穿转动密封安装有搅拌轴7,搅拌轴7顶部一侧固定安装有伞齿轮B701,搅拌轴7靠近顶部两侧均固定安装有斜板混合叶702,搅拌轴7靠近中部两侧均固定安装有搅拌叶8,搅拌叶8两侧均固定安装有搅拌爪801,搅拌轴7靠近底部两侧均固定安装有刮板9,刮板9一侧开口设置有输送槽901,螺旋泵501一侧与外部进料管管道连接,螺旋泵501另一侧通过管道延伸至混合腔5内部,伞齿轮B701与伞齿轮A601咬合设置,搅拌轴7延伸至混合腔5内部,搅拌叶8数量为若干个,若干搅拌叶8之间的搅拌爪801呈交错设置,刮板9一侧与混合腔5底部内壁贴合设置,传送带401将细度合格的沥青固体原料送入混合外壳101内部的混合腔5中时,工作人员启动螺旋泵501将沥青液体原料导入混合腔5中,在两种原料同时进入混合腔5中时工作人员启动电机B6,电机B6通过伞齿轮A601咬合伞齿轮B701带动搅拌轴7转动,搅拌轴7顶部两侧的斜板混合叶702首先大概将两种固体原料与液体原料进行掺杂,两种原料掺杂完毕后掉落至混合腔5中部位置,此时搅拌轴7中部两侧的若干搅拌叶8与若干搅拌叶8之间交错设置的搅拌爪801进一步细化将两种固态原料与业态原料进行混合,在混合时会有部分原料沉淀粘黏在混合腔5底部内壁上,此时搅拌轴7底部两侧的刮板9将粘黏的原料刮起,刮起的原料顺着刮板9一侧的输送槽901被运送至混合腔5中部位置继续进行混合搅拌,最后搅拌混合完毕后工作人员打开混合外壳101底部的阀门使用螺旋送料器将混合好的沥青进行收集。A
本实施例中,电机A201、震动电机302、螺旋送料器4、传送带401、螺旋泵501、电机B6均通过混合外壳101外壁开关与外部电源电性连接。In this embodiment, the motor A201 , the vibrating
工作原理:首先工作人员将制造沥青的块状原料倒入粉碎筛分外壳102顶部的粉碎腔2中,然后工作人员启动两个电机A201,两个电机A201通过输出轴转动粉碎辊202互相咬合对块状的沥青原料进行粉碎,粉碎后的沥青原料掉入粉碎筛分外壳102内部筛分腔3中的筛网301上,接着工作人员启动筛网301一侧的震动电机302,震动电机302震动筛网301对粉碎后的沥青原料进行筛分,筛分细度合格的沥青原料掉落至传送带401上被传送带401运输至混合外壳101内部进行混合,细度不合格的沥青原料被筛网301筛分至螺旋送料器4中运输至粉碎腔2开口处重新进行粉碎,传送带401将细度合格的沥青固体原料送入混合外壳101内部的混合腔5中时,工作人员启动螺旋泵501将沥青液体原料导入混合腔5中,在两种原料同时进入混合腔5中时工作人员启动电机B6,电机B6通过伞齿轮A601咬合伞齿轮B701带动搅拌轴7转动,搅拌轴7顶部两侧的斜板混合叶702首先大概将两种固体原料与液体原料进行掺杂,两种原料掺杂完毕后掉落至混合腔5中部位置,此时搅拌轴7中部两侧的若干搅拌叶8与若干搅拌叶8之间交错设置的搅拌爪801进一步细化将两种固态原料与业态原料进行混合,在混合时会有部分原料沉淀粘黏在混合腔5底部内壁上,此时搅拌轴7底部两侧的刮板9将粘黏的原料刮起,刮起的原料顺着刮板9一侧的输送槽901被运送至混合腔5中部位置继续进行混合搅拌,最后搅拌混合完毕后工作人员打开混合外壳101底部的阀门使用螺旋送料器将混合好的沥青进行收集。Working principle: firstly, the staff pours the block raw materials for making asphalt into the crushing
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116474879A (en) * | 2023-05-12 | 2023-07-25 | 上海奉贤建设发展(集团)有限公司 | A device for mixing, pulverizing and screening asphalt raw materials and its application method |
| CN121422769A (en) * | 2025-12-23 | 2026-01-30 | 山东海奥斯生物科技股份有限公司 | An automated collagen emulsification device based on dynamic mixing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116474879A (en) * | 2023-05-12 | 2023-07-25 | 上海奉贤建设发展(集团)有限公司 | A device for mixing, pulverizing and screening asphalt raw materials and its application method |
| CN121422769A (en) * | 2025-12-23 | 2026-01-30 | 山东海奥斯生物科技股份有限公司 | An automated collagen emulsification device based on dynamic mixing |
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