CN218485257U - Dual-purpose support for zipper guide pipe of plate pulling mechanism and drag chain guide groove of cloth vibrating mechanism of filter press - Google Patents

Dual-purpose support for zipper guide pipe of plate pulling mechanism and drag chain guide groove of cloth vibrating mechanism of filter press Download PDF

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Publication number
CN218485257U
CN218485257U CN202222530375.1U CN202222530375U CN218485257U CN 218485257 U CN218485257 U CN 218485257U CN 202222530375 U CN202222530375 U CN 202222530375U CN 218485257 U CN218485257 U CN 218485257U
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support
guide groove
drag chain
dual
zipper
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CN202222530375.1U
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谭善坤
胡春蕾
丁奎
李小雪
李瑞娟
梁一
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Jingjin Equipment Co Ltd
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Jingjin Equipment Co Ltd
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Abstract

The utility model relates to a dual-purpose bracket of a zipper guide pipe of a pulling plate mechanism and a drag chain guide groove of a cloth vibrating mechanism of a filter press, which comprises a double-seat bracket main body, a threading pipe angle plate and a reinforcing rib; the key points of the innovative scheme are as follows: the existing split type special welding support of multiple mechanisms is improved into an integrated processing-free injection molding multifunctional support shared by the multiple mechanisms, and the integrated processing-free injection molding multifunctional support is provided with a zipper conduit seat, a drag chain conduit seat, a shared conduit hole, an emergency stay rope hole and a support mounting hole and is formed in a processing-free injection molding mode; a plurality of supports are alternately arranged at corresponding positions on the outer side of the main beam, and one support is four-purpose, can simultaneously support a drag chain guide groove of the cloth vibrating mechanism and a lower layer zipper guide pipe of the pulling plate mechanism, and can be used for hanging a program control electric wire and an emergency pull rope; the problem of zip fastener pipe support and tow chain guide slot support "be the political affairs respectively" is solved, many special supports drilling are installed in the girder both sides, and the structure is complicated, the installation effectiveness is low, and there is the potential safety hazard in the mixed and disorderly pipeline, especially the technical problem that the intensity of girder is influenced to the drilling too much on the girder.

Description

Dual-purpose support for zipper guide pipe of pulling plate mechanism and drag chain guide groove of cloth vibrating mechanism of filter press
Technical Field
The utility model belongs to the technical field of solid-liquid separation is with automatic pressure filter, a arm-tie unloads cake mechanism and shakes cloth and takes off dual-purpose injection moulding support of cake mechanism is related to.
Background
The filter press is a pressurized filtering device with a plurality of filtering chambers operating intermittently; an automatic filter press is a mechanical, electrical and hydraulic integrated filter press controlled by a PLC program; the filter mainly comprises a double-beam frame, a filter plate pressing mechanism, a multi-filter chamber filtering mechanism, a plate pulling and cake unloading mechanism, a cloth vibrating and cake removing mechanism, a filter cloth cleaning mechanism, a turning plate liquid receiving mechanism and a PLC program control system; the device is suitable for automatic solid-liquid separation of various viscous suspension materials (namely, a mixture of liquid and solid particles).
The plate pulling and cake discharging mechanism, namely a plate pulling and cake discharging mechanism, which is a key reciprocating mechanism of an automatic filter press, mainly comprises a plate pulling driving motor, a plate pulling trolley and a guide rail thereof, a chain transmission device and a sensor; the chain transmission device comprises a three-chain wheel long shaft (a driving shaft and a chain wheel), a single chain wheel short shaft (a driven shaft and a chain wheel), a driving short single chain, a driving long double chain, a zipper guide pipe (a driving long guide pipe) and a bracket thereof; after the materials are filtered, the filter plates are pulled by the plate pulling trolley block by block, most of cakes are unloaded by gravity, and then all cakes are completely unloaded through the cloth vibrating and cake removing mechanism.
The cloth-vibrating cake-removing mechanism, namely an automatic cloth-vibrating auxiliary cake-removing mechanism matched with the plate-pulling cake-discharging mechanism, mainly comprises a movable pneumatic vibration device and a telescopic filter cloth penetrating and hanging device; the movable pneumatic rapping device comprises a pneumatic device moving frame, a rapping cylinder seat, a rapping cylinder, an electromagnetic valve, a gas storage tank, a three-way joint, a drag chain guide groove and a bracket thereof, belongs to a rapping power device shared by the whole machine, and is arranged on pulling plate trolleys at two sides of a filter press (the rapping cylinder is aligned with a vibrating cloth component); the telescopic filter cloth penetrating and hanging device is a filter cloth penetrating rod type elastic penetrating and hanging device, comprises a filter cloth penetrating and hanging rod, a cloth vibrating component (comprising a cloth vibrating seat, a telescopic column and a return spring), a cloth pulling rod and a hanging rod sleeve, is a cloth vibrating execution device with the same quantity as the filter plates, and is arranged on each filter plate; the filter cloth is hung on a filter cloth hanging rod of the telescopic filter cloth hanging device in a penetrating mode and the filter cloth hanging rod is fastened, the filter cloth is vibrated by the filter cloth hanging device in a pneumatic mode, the filter cloth is vibrated automatically, and vibration force assists gravity to achieve thorough cake removal.
The existing plate pulling cake discharging mechanism and cloth vibrating cake removing mechanism have the following defects: the zipper guide pipe support of the pulling plate mechanism and the drag chain guide groove support of the cloth vibrating mechanism are 'respectively in the government', a plurality of support drill holes are arranged on two sides of the main beam, the structure is complex, the installation efficiency is low, and the pipelines are disorderly and have potential safety hazards; especially, the strength of the main beam is influenced by excessive drilling on the main beam, and the requirement for ensuring the quality of the main beam cannot be met.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming current arm-tie and unloading cake mechanism and cloth that shakes and take off the defect of cake mechanism, solve arm-tie mechanism zip fastener pipe support and cloth mechanism tow chain guide slot support "respectively for political affairs", many special stand drilling install in the girder both sides, the structure is complicated, the installation effectiveness is low, the pipeline is in a jumble, especially the technical problem who drills the too much intensity that influences the girder on the girder, provide a dual-purpose support of filter press arm-tie mechanism zip fastener pipe and cloth mechanism tow chain guide slot that shakes.
The utility model provides an innovation technical scheme that prior art problem adopted is: compared with the prior art, the innovative overall structure of the dual-purpose support for the zipper guide pipe of the pulling plate mechanism and the drag chain guide groove of the cloth vibrating mechanism (hereinafter referred to as the dual-purpose support for the guide pipe and the guide groove) of the filter press has the following main points of the overall technical scheme: the existing special bracket for the zipper conduit of the pulling plate mechanism and the special bracket for the drag chain guide groove of the cloth vibrating mechanism are improved into an integrated dual-purpose bracket for the conduit and the guide groove, and the integrated dual-purpose bracket for the zipper conduit and the drag chain guide groove is provided with a zipper conduit seat, a drag chain guide groove seat, a shared conduit hole, an emergency pull rope hole and a bracket mounting hole and is formed by injection molding without processing; the guide pipe and guide groove dual-purpose supports are alternately arranged on the outer side of the main beam, can simultaneously support the drag chain guide groove and the lower layer zipper guide pipe, and can be used for hanging a program control electric wire and an emergency pull rope (namely an emergency switch pull rope), one frame has four purposes, namely dual-main seat dual-purpose use and dual-auxiliary hole dual-purpose use, the structure is simple and compact, the installation is convenient, and the pipeline well has strips; therefore, the technical problems that the zipper guide pipe support of the pulling plate mechanism and the drag chain guide groove support of the cloth vibrating mechanism are 'independent', a plurality of special supports are installed on two sides of the main beam in a drilling mode, the structure is complex, the installation efficiency is low, potential safety hazards exist in messy pipelines, and particularly the main beam strength is affected due to too many drilled holes in the main beam are solved.
The utility model discloses a concrete design is: the guide pipe and guide groove dual-purpose support is an integrated multifunctional support shared by a zipper guide pipe of a plate pulling and cake discharging mechanism and a drag chain guide groove of a cloth vibrating and cake removing mechanism of the filter press, and comprises a double-seat support main body, a pipeline penetrating angle plate and a reinforcing rib; the double-seat support main body is provided with a zipper conduit seat, a drag chain conduit seat and a support mounting hole; the arranged pipeline-passing angle plate is a round angle plate for passing and hanging the program-controlled electric wire, is positioned at the upper right corner of the double-seat support main body and is provided with a shared pipeline hole; the reinforcing rib is arranged below the double-seat bracket main body and is provided with an emergency stay rope hole; the whole body is formed by injection molding without processing.
The utility model discloses the relation of connection of relevant spare part: for convenience, a tow chain guide groove, a zipper guide pipe, a main beam, a program control wire and an emergency pull rope closely related to the utility model are additionally arranged; (1) the utility model discloses assembly of relevant spare part: (1.1) alternately installing a plurality of guide pipe and guide groove dual-purpose supports at corresponding positions outside a main beam, arranging a drag chain guide groove in a drag chain guide groove seat of the guide pipe and guide groove dual-purpose supports, and installing a cable drag chain in the drag chain guide groove to form a drag chain with a guide groove of a movable rapping device (as shown in figure 2); (1.2) the lower layer zipper guide pipe is arranged in a zipper guide pipe seat of a plurality of guide pipe and guide groove dual-purpose supports, and the transmission long chain penetrates through the lower layer zipper guide pipe and the upper layer zipper guide pipe to form a zipper with guide pipes (as shown in figure 3); (1.3) the program control electric wire passes through a plurality of common pipeline holes of the guide pipe and guide groove dual-purpose support and is respectively communicated with the pull plate driving motor and the PLC program control system; (1.4) the emergency pull rope penetrates through emergency pull rope holes of the dual-purpose brackets of the guide pipes and the guide grooves and is connected with an emergency pull rope switch; (2) the utility model discloses the dynamic relation of relevant mechanism: (2.1) the working process of the plate pulling and cake discharging mechanism is as follows: after the materials are filtered, under the control of a PLC control system, the pulling plate driving motor drives the transmission long chain to drive the double pulling plate trolleys to synchronously run so as to pull the filtering plates one by one, and most of cake unloading is realized by means of gravity; (2.2) the working process of the cloth vibrating and cake removing mechanism is as follows: the movable rapping device runs synchronously with the double-pulling-plate trolley, and after the filtering plates are pulled open, the movable rapping device raps the filter cloth hanging device, so that the filter cloth automatically shakes, and the vibration force assists gravity to realize thorough cake removal.
The utility model provides a dual-purpose support of pressure filter arm-tie mechanism zip fastener pipe and cloth mechanism tow chain guide slot that shakes, its outstanding substantive characteristics are with the progress that is showing: the split type special welding support with multiple mechanisms is improved into an integrated processing-free injection molding multifunctional support shared by the multiple mechanisms, and the integrated processing-free injection molding multifunctional support is four-purpose, can simultaneously support a drag chain guide groove and a lower layer zipper guide pipe, and can be used for hanging a program control electric wire and an emergency pull rope, so that the support structure is simplified and optimized, the production cost is reduced, the installation is convenient, the production efficiency is improved, the pipeline well is in a strip state, the potential safety hazard is eliminated, half of support mounting holes on the girder are reduced, the quality of the girder is ensured not to be influenced by drilling, and the technical effect is remarkable.
Drawings
Fig. 1 is a schematic perspective view of the dual-purpose bracket for conduit and guide groove of the present invention.
Fig. 2 is a perspective view of the dual-purpose bracket for conduit and guide groove of the present invention and the corresponding drag chain with guide groove.
Fig. 3 is a schematic view of the assembly of the dual-purpose bracket for guiding pipe and guiding groove of the present invention with the corresponding main beam, drag chain with guiding groove and zipper with guiding pipe.
Fig. 4 is the general assembly intention of the dual-purpose bracket for the guide pipe and the guide groove and the corresponding automatic filter press of the utility model.
Reference numerals: 1-cable drag chain, 2-drag chain guide groove, 3-guide-groove and guide-groove dual-purpose support (the utility model discloses), 4-zipper guide pipe seat, 5-drag chain guide groove seat, 6-shared pipeline hole, 7-emergent stay cord hole, 8-guide-groove drag chain, 9-lower-layer zipper guide pipe, 10-girder, 11-mobile rapping device, 12-pulling plate driving motor, 13-PLC program control system, 14-emergent stay cord, 15-emergent stay cord switch, 16-support mounting hole.
The zipper with the guide tube comprises 9-a lower layer zipper guide tube, an upper layer zipper guide tube and a transmission long chain.
Detailed Description
The technical solution of the embodiment of the present invention is described below with reference to the attached drawings in the embodiment of the dual-purpose support for a slide fastener guide tube of a plate pulling mechanism and a tow chain guide slot of a cloth vibrating mechanism of the present invention, and the described embodiment is only a part, but not all, of the preferred embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments without inventive idea made by those skilled in the art, such as the dual-purpose support of conduit and guide slot with the same four-in-one mode and similar structure, all belong to the protection scope of the present invention.
Example 1
A dual-purpose bracket 3 (for short, the dual-purpose bracket of a guide pipe and a guide groove) for a zipper guide pipe of a pulling plate mechanism and a drag chain guide groove of a cloth vibrating mechanism of a filter press has the main points of the innovative general implementation scheme that: the existing special bracket for the zipper conduit of the pulling plate mechanism and the special bracket for the drag chain guide slot of the cloth vibrating mechanism are improved into an integrated dual-purpose bracket 3 for the conduit and the guide slot, which is provided with a zipper conduit seat 4, a drag chain guide slot seat 5, a shared pipeline hole 6, an emergency stay cord hole 7 and a bracket mounting hole 16, and is formed by processing-free injection molding; the guide tube and guide groove dual-purpose supports 3 are alternately arranged on the outer side of the main beam 10, can simultaneously support the drag chain guide groove 2 and the lower layer zipper guide tube 9, and can be used for hanging the program control electric wire and the emergency pull rope 14, and the frame has four purposes, namely dual-main seat dual-purpose use and dual-auxiliary hole dual-purpose use, and has simple and compact structure and convenient installation; therefore, the technical problems that the zipper guide pipe support of the pulling plate mechanism and the drag chain guide groove support of the cloth vibrating mechanism are 'independent', a plurality of special supports are drilled and installed on two sides of the main beam 10, the structure is complex, the installation efficiency is low, and particularly the strength of the main beam 10 is influenced by excessive drilling on the main beam 10 are solved; specific embodiments are described in detail below.
The guide pipe and guide groove dual-purpose support 3 is an integrated multifunctional support shared by a zipper guide pipe of a plate pulling and cake discharging mechanism and a drag chain guide groove of a cloth vibrating and cake removing mechanism of the filter press, and comprises a double-seat support main body, a pipeline penetrating angle plate and reinforcing ribs; the double-seat support main body is provided with a zipper conduit seat 4, a drag chain conduit seat 5 and a support mounting hole 16; the arranged pipeline-passing corner plate is a round corner plate for passing and hanging the program-controlled electric wire, is positioned at the upper right corner of the double-seat support main body and is provided with a common pipeline hole 6; the reinforcing rib is arranged below the double-seat bracket main body and is provided with an emergency stay cord hole 7; the whole body is formed by injection molding without processing.
The utility model discloses assembly of relevant spare part: (1) A plurality of guide pipe and guide groove dual-purpose brackets 3 are arranged at corresponding positions on the outer side of a main beam 10 alternately, a drag chain guide groove 2 is arranged in a drag chain guide groove seat 5 of the guide pipe and guide groove dual-purpose brackets 3, and a cable drag chain 1 is arranged in the drag chain guide groove 2 to form a guide groove drag chain 8 (shown in figure 2) of a movable rapping device 11; (2) The lower layer zipper guide pipe 9 is arranged in the zipper guide pipe seat 4 of the guide pipe and guide groove dual-purpose support 3, and the transmission long chain penetrates through the lower layer zipper guide pipe 9 and the upper layer zipper guide pipe to form a zipper with guide pipes; (3) The program control electric wire passes through a plurality of common pipeline holes 6 of the guide pipe and guide groove dual-purpose support 3 and is respectively communicated with a pulling plate driving motor 12 and a PLC program control system 13; (4) The emergency pull rope 14 passes through the emergency pull rope holes 7 of the dual-purpose bracket 3 for the guide pipes and the guide grooves and is connected with an emergency pull rope switch 15.
The utility model discloses the working process of relevant mechanism: (1) the working process of the plate pulling and cake discharging mechanism is as follows: after the materials are filtered, under the control of the PLC control system 13, the pulling plate driving motor 12 drives the transmission long chain to drive the double pulling plate trolleys to synchronously operate so as to pull the filter plates one by one, and most of cake unloading is realized by means of gravity; (2) the working process of the cloth vibrating and cake removing mechanism is as follows: the movable rapping device 11 runs synchronously with the double-pulling-plate trolley, and after the filtering plates are pulled open, the movable rapping device 11 raps the filter cloth hanging device, so that the filter cloth is automatically shaken, and the shaking force assists gravity to realize thorough cake removal.
The utility model provides a dual-purpose support 3 of pressure filter arm-tie mechanism zip fastener pipe and cloth mechanism tow chain guide slot shakes, its outstanding substantive characteristics are with the progress that is showing: the split type special welding support of multiple mechanisms is improved into an integrated processing-free injection molding multifunctional support shared by the multiple mechanisms, and the integrated processing-free injection molding multifunctional support is four-purpose, can simultaneously support the drag chain guide groove 2 and the lower layer zipper guide pipe 9 and can be used for hanging the program control electric wire and the emergency pull rope 14, so that the support structure is simplified and optimized, the production cost is reduced, the installation is convenient, the production efficiency is improved, the pipeline well is in a strip shape, the potential safety hazard is eliminated, half of support mounting holes in the main beam 10 are reduced, the quality of the main beam 10 is guaranteed not to be influenced by drilling, and the technical effect is remarkable.

Claims (1)

1. A dual-purpose bracket for a zipper guide pipe of a pulling plate mechanism and a drag chain guide groove of a cloth vibrating mechanism of a filter press is called a guide pipe and guide groove dual-purpose bracket for short, and comprises a double-seat bracket main body, a pipeline penetrating corner plate and a reinforcing rib; the method is characterized in that: the double-seat bracket main body is provided with a zipper guide pipe seat, a drag chain guide groove seat and a bracket mounting hole; the pipeline-passing angle plate is a round angle plate for passing and hanging the program-controlled electric wire, is positioned at the upper right corner of the double-seat support main body and is provided with a common pipeline hole; the reinforcing rib is positioned below the double-seat bracket main body and is provided with an emergency pull rope hole; the whole body is formed by injection molding without processing; the guide tubes and the guide groove dual-purpose support are alternately arranged at corresponding positions on the outer side of the main beam, can simultaneously support the drag chain guide groove of the cloth vibrating mechanism and the lower layer zipper guide tube of the pulling plate mechanism, and can be used for hanging the program control wire and the emergency switch pull rope.
CN202222530375.1U 2022-09-24 2022-09-24 Dual-purpose support for zipper guide pipe of plate pulling mechanism and drag chain guide groove of cloth vibrating mechanism of filter press Active CN218485257U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222530375.1U CN218485257U (en) 2022-09-24 2022-09-24 Dual-purpose support for zipper guide pipe of plate pulling mechanism and drag chain guide groove of cloth vibrating mechanism of filter press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222530375.1U CN218485257U (en) 2022-09-24 2022-09-24 Dual-purpose support for zipper guide pipe of plate pulling mechanism and drag chain guide groove of cloth vibrating mechanism of filter press

Publications (1)

Publication Number Publication Date
CN218485257U true CN218485257U (en) 2023-02-17

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Application Number Title Priority Date Filing Date
CN202222530375.1U Active CN218485257U (en) 2022-09-24 2022-09-24 Dual-purpose support for zipper guide pipe of plate pulling mechanism and drag chain guide groove of cloth vibrating mechanism of filter press

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CN (1) CN218485257U (en)

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