CN218466793U - A prefabricated shear wall - Google Patents

A prefabricated shear wall Download PDF

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CN218466793U
CN218466793U CN202221692303.0U CN202221692303U CN218466793U CN 218466793 U CN218466793 U CN 218466793U CN 202221692303 U CN202221692303 U CN 202221692303U CN 218466793 U CN218466793 U CN 218466793U
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steel
reinforcement cage
template
steel bars
shear wall
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陈云
刘玉博
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Hainan University
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Hainan University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
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    • Y02A30/244Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires

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Abstract

The utility model relates to the field of assembly type buildings, and discloses a prefabricated assembly type shear wall, which comprises an upper layer of distribution steel bars, a lower layer of distribution steel bars, a template and a plurality of positioning connecting pieces, wherein the upper layer of distribution steel bars and the lower layer of distribution steel bars are connected through tie bars and/or truss steel bars to form a steel bar cage; the positioning connecting piece comprises a web plate and flange plates vertically connected to two ends of the web plate, the web plate penetrates through the steel reinforcement cage, part of horizontal steel reinforcements of the steel reinforcement cage penetrate through the web plate, the two flange plates are both positioned outside the steel reinforcement cage, and the flange plates are provided with a plurality of threaded holes for mounting fastening bolts; the inner surface of the template is tightly attached to the outer surface of the flange plate, and a plurality of fastening bolts penetrate through the through holes of the template to be connected with the flange plate so as to form a cavity for pouring post-cast concrete; the tensile strength of the web plate is greater than the maximum lateral pressure of the post-cast concrete to the template, and the maximum bending deformation of the flange plate is less than 1mm. Therefore, the connection between the reinforcement cage and the template can be completed in a factory, the construction quality is improved, and the construction process is simplified.

Description

一种预制装配式剪力墙A prefabricated shear wall

技术领域technical field

本实用新型涉及装配式建筑技术领域,更具体地说,涉及一种预制装配式剪力墙。The utility model relates to the technical field of assembled buildings, in particular to a prefabricated assembled shear wall.

背景技术Background technique

现有的现浇剪力墙结构施工工艺复杂,施工周期长,且在现场进行钢筋绑扎工作容易出现钢筋偏移、钢筋错绑漏绑的问题,难以保证钢筋笼的绑扎质量。同时,钢筋直接暴露于外界环境中,易受到雨雪等天气因素的影响,容易拖慢施工进度。The existing cast-in-place shear wall structure has complex construction technology and long construction period, and the problems of steel bar deviation, wrong binding and missed binding are easy to occur when the steel bar binding work is carried out on site, and it is difficult to guarantee the binding quality of the steel cage. At the same time, steel bars are directly exposed to the external environment and are easily affected by weather factors such as rain and snow, which can easily slow down the construction progress.

综上所述,如何提高剪力墙结构的施工质量并简化剪力墙结构的施工工序,是目前本领域技术人员亟待解决的问题。To sum up, how to improve the construction quality of the shear wall structure and simplify the construction process of the shear wall structure is an urgent problem to be solved by those skilled in the art.

实用新型内容Utility model content

有鉴于此,本实用新型的目的是提供一种预制装配式剪力墙,可在工厂内预制完成钢筋笼的绑扎并固定钢筋笼和两侧的模板,提高了剪力墙结构的施工质量,并简化了剪力墙结构的施工工序。In view of this, the purpose of this utility model is to provide a prefabricated assembled shear wall, which can be prefabricated in the factory to complete the binding of the reinforcement cage and fix the reinforcement cage and the formwork on both sides, which improves the construction quality of the shear wall structure. And the construction process of the shear wall structure is simplified.

为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种预制装配式剪力墙,包括上层分布钢筋、下层分布钢筋、模板以及若干个呈工字型的定位连接件,所述上层分布钢筋和所述下层分布钢筋通过拉结筋和/或桁架钢筋连接,以形成钢筋笼;A prefabricated assembly type shear wall, including upper distribution reinforcement, lower distribution reinforcement, formwork and several I-shaped positioning connectors, the upper distribution reinforcement and the lower distribution reinforcement are connected by tie bars and/or trusses The reinforcement is connected to form a reinforcement cage;

所述定位连接件包括腹板和垂直连接于所述腹板两端的翼缘板,所述腹板贯穿所述钢筋笼,且所述腹板设有水平钢筋孔,以便所述钢筋笼的部分水平钢筋穿设于所述水平钢筋孔内,两个所述翼缘板均位于所述钢筋笼外,所述翼缘板设有若干个用于安装紧固螺栓的螺纹孔;The positioning connector includes a web and flange plates vertically connected to both ends of the web, the web runs through the reinforcement cage, and the web is provided with horizontal reinforcement holes so that part of the reinforcement cage Horizontal steel bars are installed in the horizontal steel bar holes, the two flange plates are located outside the reinforcement cage, and the flange plates are provided with several threaded holes for installing fastening bolts;

所述模板的内表面紧贴所述翼缘板的外表面设置,若干个所述紧固螺栓穿过所述模板的通孔与所述翼缘板连接,以拉结所述定位连接件两侧的所述模板、围成用于浇筑后浇混凝土的空腔;The inner surface of the template is set close to the outer surface of the flange plate, and several fastening bolts pass through the through holes of the template to connect with the flange plate to tie the two positioning connectors together. The formwork on the side surrounds a cavity for pouring concrete after pouring;

所述腹板的抗拉强度大于所述后浇混凝土对所述模板的最大侧压力,所述翼缘板在所述后浇混凝土浇筑时的最大弯曲变形小于1mm。The tensile strength of the web is greater than the maximum lateral pressure of the post-cast concrete on the template, and the maximum bending deformation of the flange plate is less than 1 mm when the post-cast concrete is poured.

优选的,两个所述翼缘板的形状和尺寸相同,且所述腹板的中轴线与所述翼缘板的中轴线共线;Preferably, the shape and size of the two flange plates are the same, and the central axis of the web is collinear with the central axis of the flange plate;

所述螺纹孔沿所述翼缘板的圆周方向均匀分布。The threaded holes are evenly distributed along the circumferential direction of the flange plate.

优选的,所述模板包括木模板、不锈钢模板、铝合金模板、带肋塑料模板、PVC结皮发泡板和纤维增强复合板,所述模板的通孔的内径大于或等于所述紧固螺栓的外径。Preferably, the formwork includes wood formwork, stainless steel formwork, aluminum alloy formwork, ribbed plastic formwork, PVC crust foam board and fiber reinforced composite board, and the inner diameter of the through hole of the formwork is greater than or equal to the fastening bolt the outer diameter.

优选的,当所述空腔的水平宽度大于或等于200mm时,所述后浇混凝土为普通混凝土;Preferably, when the horizontal width of the cavity is greater than or equal to 200mm, the post-cast concrete is ordinary concrete;

当所述空腔的水平宽度小于200mm,所述后浇混凝土为自密实混凝土或细石混凝土。When the horizontal width of the cavity is less than 200mm, the post-cast concrete is self-compacting concrete or fine stone concrete.

优选的,所述模板设有用于放置洞口模具的管道洞口和/或门窗洞口。Preferably, the formwork is provided with pipe openings and/or door and window openings for placing opening moulds.

优选的,还包括保温层,所述保温层设置于所述模板与所述上层分布钢筋之间,所述保温层与所述模板、所述上层分布钢筋之间均存在间隙,以便所述上层分布钢筋和所述保温层均可完全包裹于所述后浇混凝土内。Preferably, it also includes a thermal insulation layer, the thermal insulation layer is arranged between the template and the upper distributed steel bars, and there is a gap between the thermal insulation layer, the template, and the upper distributed steel bars, so that the upper layer Both the distributed steel bars and the insulation layer can be completely wrapped in the post-cast concrete.

优选的,所述定位连接件的腹板设置于所述钢筋笼的钢筋交汇点处,所述定位连接件与所述钢筋笼绑扎或焊接连接。Preferably, the web of the positioning connector is arranged at the crossing point of the steel bars of the reinforcement cage, and the positioning connector is bound or welded to the reinforcement cage.

本实用新型提供的预制装配式剪力墙在工厂预制时,利用拉结筋和/或桁架钢筋连接上层分布钢筋和下层分布钢筋,形成钢筋笼;在钢筋笼内设置多个贯穿钢筋笼的定位连接件,使定位连接件两端的翼缘板伸出钢筋笼外,并连接定位连接件的腹板和钢筋笼;在翼缘板的外端面设置模板,利用紧固螺栓连接模板和定位连接件,完成预制墙板的连接。The prefabricated assembly type shear wall provided by the utility model is prefabricated in the factory, using tie bars and/or truss steel bars to connect the upper layer distribution steel bars and the lower layer distribution steel bars to form a steel bar cage; in the steel bar cage, a plurality of positioning points penetrating the bar bar cage are arranged. Connectors, so that the flange plates at both ends of the positioning connector protrude out of the reinforcement cage, and connect the web plate and the reinforcement cage of the positioning connector; set a template on the outer end surface of the flange plate, and use fastening bolts to connect the template and the positioning connector , to complete the connection of prefabricated wall panels.

待预制墙板运输并吊装至施工位置后,在两侧模板之间的空腔内浇筑后浇混凝土;待后浇混凝土达到预定强度后,拆卸紧固螺栓和两侧的模板,并对翼缘板上的螺纹孔进行填充补浆。After the prefabricated wall panels are transported and hoisted to the construction site, post-cast concrete is poured in the cavity between the formwork on both sides; after the post-cast concrete reaches the predetermined strength, the fastening bolts and the formwork on both sides are removed, and the flange The threaded holes on the plate are filled with grout.

因此,在本实用新型所提供的预制装配式剪力墙中,钢筋笼的绑扎在工厂内预制完成,既保证了钢筋笼的绑扎质量,也节省了现场绑扎钢筋笼的施工工序,极大地简化了剪力墙结构的施工工序;且定位连接件的腹板上设有供钢筋笼的水平钢筋穿过的水平钢筋孔,钢筋笼与拉结两侧模板的定位连接件连接,避免了钢筋笼在运输和吊装过程发生偏移。Therefore, in the prefabricated assembly shear wall provided by the utility model, the binding of the reinforcement cage is prefabricated in the factory, which not only ensures the binding quality of the reinforcement cage, but also saves the construction process of binding the reinforcement cage on site, greatly simplifying the The construction process of the shear wall structure is specified; and the web of the positioning connector is provided with a horizontal reinforcement hole for the horizontal reinforcement of the reinforcement cage to pass through, and the reinforcement cage is connected with the positioning connector of the formwork on both sides of the tie, avoiding the reinforcement cage Misalignment occurs during transportation and hoisting.

同时,利用定位连接件拉结钢筋笼和两侧的模板,一方面有利于减轻预制墙体的质量、方便预制墙体的吊装和运输,另一方面省去了现场支模过程,进一步简化了剪力墙结构的施工工序。At the same time, using the positioning connectors to tie the reinforcement cage and the formwork on both sides, on the one hand, it is beneficial to reduce the quality of the prefabricated wall and facilitate the hoisting and transportation of the prefabricated wall; Construction process of shear wall structure.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the utility model, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.

图1为本实用新型所提供的预制装配式剪力墙的具体实施例一的结构示意图;Fig. 1 is the structural representation of the specific embodiment one of the prefabricated assembly type shear wall provided by the utility model;

图2为本实用新型所提供的预制装配式剪力墙的具体实施例二的结构示意图;Fig. 2 is the structural schematic diagram of the specific embodiment 2 of the prefabricated assembly type shear wall provided by the utility model;

图3为本实用新型所提供的预制装配式剪力墙的具体实施例三的结构示意图;Fig. 3 is the structural representation of the specific embodiment three of the prefabricated assembly type shear wall provided by the utility model;

图4为本实用新型所提供的预制装配式剪力墙的具体实施例四的结构示意图;Fig. 4 is the structural representation of the specific embodiment 4 of the prefabricated assembly type shear wall provided by the utility model;

图5为本实用新型所提供的预制装配式剪力墙的具体实施例五的结构示意图;Fig. 5 is the structural representation of the specific embodiment five of the prefabricated assembly type shear wall provided by the utility model;

图6为本实用新型所提供的预制装配式剪力墙中拉结筋和定位连接件的分布示意图;Fig. 6 is a schematic diagram of the distribution of tie bars and positioning connectors in the prefabricated assembled shear wall provided by the present invention;

图7为定位连接件的结构示意图;Fig. 7 is a structural schematic diagram of a positioning connector;

图8为本实用新型所提供的预制装配式剪力墙的预制墙体与L字型边缘构件的装配示意图;Figure 8 is a schematic diagram of the assembly of the prefabricated wall and L-shaped edge components of the prefabricated shear wall provided by the present invention;

图9为图8中L字型边缘构件的钢筋笼的主视示意图;Fig. 9 is a schematic front view of the reinforcement cage of the L-shaped edge member in Fig. 8;

图10为本实用新型所提供的预制装配式剪力墙的预制墙体与L字型边缘构件以另一装配方式连接的装配示意图;Fig. 10 is a schematic diagram of the assembly of the prefabricated wall and the L-shaped edge member of the prefabricated shear wall provided by the present invention connected by another assembly method;

图11为本实用新型所提供的预制装配式剪力墙的预制墙体与一字型边缘构件的装配示意图;Figure 11 is a schematic diagram of the assembly of the prefabricated wall and the in-line edge components of the prefabricated assembly shear wall provided by the utility model;

图12为本实用新型所提供的预制装配式剪力墙的预制墙体与T字型边缘构建的装配示意图;Figure 12 is a schematic diagram of the assembly of the prefabricated wall and the T-shaped edge construction of the prefabricated assembly shear wall provided by the present invention;

图13为图12中T字型边缘构件的钢筋笼的主视示意图。Fig. 13 is a schematic front view of the reinforcement cage of the T-shaped edge member in Fig. 12 .

图1-图13中:In Figure 1-Figure 13:

11为定位连接件、12为紧固螺栓、13为垫板、2为上层分布钢筋、3为下层分布钢筋、4为拉结筋、5为桁架钢筋、6为模板、7为空腔、8为保温层、9为防锈垫片、10为边缘构件、101为纵筋、102为箍筋、103为水平连接钢筋。11 is the positioning connector, 12 is the fastening bolt, 13 is the backing plate, 2 is the upper distribution reinforcement, 3 is the lower distribution reinforcement, 4 is the tie bar, 5 is the truss reinforcement, 6 is the template, 7 is the cavity, 8 9 is an antirust gasket, 10 is an edge member, 101 is a longitudinal bar, 102 is a stirrup, and 103 is a horizontal connecting steel bar.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

本实用新型的核心是提供一种预制装配式剪力墙,可在工厂内预制完成钢筋笼的绑扎并固定钢筋笼和两侧的模板,提高了剪力墙结构的施工质量,并简化了剪力墙结构的施工工序。The core of the utility model is to provide a prefabricated assembled shear wall, which can be prefabricated in the factory to complete the binding of the steel cage and fix the steel cage and the formwork on both sides, which improves the construction quality of the shear wall structure and simplifies the shearing process. The construction process of force wall structure.

请参考图1-图13。Please refer to Figure 1-Figure 13.

本实用新型提供的预制装配式剪力墙,包括上层分布钢筋2、下层分布钢筋3、模板6以及若干个呈工字型的定位连接件11,上层分布钢筋2和下层分布钢筋3通过拉结筋4和/或桁架钢筋5连接,以形成钢筋笼;The prefabricated assembled shear wall provided by the utility model includes the upper distributed steel bars 2, the lower distributed steel bars 3, the template 6 and several I-shaped positioning connectors 11, the upper distributed reinforced bars 2 and the lower distributed reinforced bars 3 are tied The reinforcement 4 and/or the truss reinforcement 5 are connected to form a reinforcement cage;

定位连接件11包括腹板和垂直连接于腹板两端的翼缘板,腹板贯穿钢筋笼,且腹板设有水平钢筋笼外,以便钢筋笼的部分水平钢筋穿设于水平钢筋孔内,两个翼缘板均位于钢筋笼外,翼缘板设有若干个用于安装紧固螺栓12的螺纹孔;The positioning connector 11 includes a web and flange plates vertically connected to both ends of the web, the web runs through the reinforcement cage, and the web is provided with a horizontal reinforcement cage, so that part of the horizontal reinforcement of the reinforcement cage is placed in the horizontal reinforcement hole, Both flange plates are located outside the reinforcement cage, and the flange plates are provided with several threaded holes for installing fastening bolts 12;

模板6的内表面紧贴翼缘板的外表面设置,若干个紧固螺栓12穿过模板6的通孔与翼缘板连接,以拉结定位连接件11两侧的模板6、围成用于浇筑后浇混凝土的空腔7;The inner surface of the formwork 6 is arranged close to the outer surface of the flange plate, and several fastening bolts 12 are connected with the flange plate through the through holes of the formwork 6, and the formwork 6 on both sides of the connecting piece 11 is bounded by a tie. Concrete cavity 7 after pouring;

腹板的抗拉强度大于后浇混凝土对模板6的最大侧压力,翼缘板在后浇混凝土浇筑时的最大弯曲变形小于1mm。The tensile strength of the web is greater than the maximum lateral pressure of the post-cast concrete on the formwork 6, and the maximum bending deformation of the flange plate is less than 1 mm when the post-cast concrete is poured.

请参考图7,定位连接件11包括腹板和垂直于腹板两侧的翼缘板,故定位连接件11呈工字型;翼缘板上设有若干个用于安装紧固螺栓12的螺纹孔,以便翼缘板与紧固螺栓12配合、将模板6压紧于翼缘板和紧固螺栓12的螺栓头之间。Please refer to Fig. 7, the positioning connector 11 includes a web and flange plates perpendicular to both sides of the web, so the positioning connector 11 is I-shaped; Threaded holes, so that the flange plate cooperates with the fastening bolt 12, and the formwork 6 is compressed between the flange plate and the bolt head of the fastening bolt 12.

现场浇筑时,后浇混凝土对模板6的冲击力可由模板6传递至紧固螺栓12,并通过与紧固螺栓12螺纹连接的翼缘板传递至腹板处,此过程中翼缘板承受极大的弯矩和剪力,腹板承受较大的拉力。During on-site pouring, the impact force of the post-cast concrete on the formwork 6 can be transmitted from the formwork 6 to the fastening bolts 12, and then transmitted to the web through the flange plate threaded with the fastening bolts 12. During this process, the flange plate bears extreme Large bending moment and shear force, the web bears a large tensile force.

故翼缘板需具备足够的抗弯承载力、抗剪承载力和抗弯刚度,且在后浇混凝土的冲击力作用下、翼缘板的弯曲变形应小于1mm;腹板的抗拉强度应大于后浇混凝土对模板6的最大侧压力。Therefore, the flange plate must have sufficient flexural bearing capacity, shear bearing capacity and bending stiffness, and under the impact force of post-cast concrete, the bending deformation of the flange plate should be less than 1 mm; the tensile strength of the web should be It is greater than the maximum lateral pressure of the post-cast concrete on the formwork 6.

受限于翼缘板的厚度,翼缘板上的螺纹孔长度较短,为了保证翼缘板与紧固螺栓12之间的连接强度和传力关系,通常在翼缘板上设有2-4个螺纹孔。Restricted by the thickness of the flange plate, the length of the threaded hole on the flange plate is relatively short. In order to ensure the connection strength and force transmission relationship between the flange plate and the fastening bolt 12, 2- 4 threaded holes.

翼缘板和腹板的几何形状不限,翼缘板可以设置为圆形、矩形和三角形等形状,腹板可以设置为矩形板,以便通过切割工字钢方式加工制造定位连接件11,该加工方式生产方便、成本低廉且性能可靠,当然也可以将腹板设置为棱柱、圆柱和圆台等杆状结构;两侧翼缘板的尺寸可以相同,也可以不同。The geometric shapes of the flange plate and the web plate are not limited, the flange plate can be set in shapes such as circular, rectangular and triangular, and the web plate can be set as a rectangular plate, so that the positioning connector 11 can be processed and manufactured by cutting the I-beam. The processing method is convenient in production, low in cost and reliable in performance. Of course, the web can also be set as a rod-shaped structure such as a prism, a cylinder, and a circular platform; the size of the flange plates on both sides can be the same or different.

为了使翼缘板和腹板各方位的受力相对均匀,并方便定位连接件11的生产,优选的,可以设置两个翼缘板形状和尺寸相同,且腹板的中轴线与翼缘板的中轴线共线;螺纹孔沿翼缘板的圆周方向均匀分布。In order to make the stress of each direction of the flange plate and the web relatively uniform, and to facilitate the production of the positioning connector 11, preferably, the shape and size of the two flange plates can be set to be the same, and the central axis of the web is the same as that of the flange plate. The central axis of the flange is collinear; the threaded holes are evenly distributed along the circumferential direction of the flange plate.

考虑到定位连接件11的个别部位直接暴露于后浇混凝土外,为了减少锈蚀、延长其使用寿命,多采用不锈钢、钛合金、高强塑料和哈氏合金等高强度耐腐蚀材料制作定位连接件11。Considering that individual parts of the positioning connector 11 are directly exposed to the post-cast concrete, in order to reduce corrosion and prolong its service life, high-strength corrosion-resistant materials such as stainless steel, titanium alloy, high-strength plastic and Hastelloy are often used to make the positioning connector 11 .

当然,也可以将定位连接件11设置为普通钢材,并在定位连接件11的翼缘板的外端面设置防锈垫片9,防锈垫片9的厚度多为5-40mm,由水泥砂浆、纤维复合材料等无机非金属材料制作,具有良好的抗腐蚀性能。Of course, the positioning connector 11 can also be set to ordinary steel, and the anti-rust gasket 9 is set on the outer end face of the flange plate of the positioning connector 11. The thickness of the anti-rust gasket 9 is mostly 5-40mm, made of cement mortar , fiber composite materials and other inorganic non-metallic materials, with good corrosion resistance.

定位连接件11的腹板贯通钢筋笼的宽度方向设置,且伸出钢筋笼外的翼缘板与模板6的内表面抵接,为保证上、下层分布钢筋的混凝土保护层厚度,应当合理设计翼缘板伸出钢筋笼的长度。The web plate of the positioning connector 11 is set through the width direction of the reinforcement cage, and the flange plate protruding outside the reinforcement cage is in contact with the inner surface of the formwork 6. In order to ensure the thickness of the concrete protective layer of the upper and lower distribution reinforcement, it should be reasonably designed The length that the flange plate protrudes from the reinforcement cage.

当定位连接件11的长度不足时,可以通过增加防锈垫片9的厚度来增加钢筋笼的混凝土保护层厚度。When the length of the positioning connector 11 is insufficient, the thickness of the concrete protective layer of the reinforcement cage can be increased by increasing the thickness of the antirust gasket 9 .

定位连接件11可以由工字钢切割加工而成,也可以由腹板和两端的翼缘板焊接而成,还可以是通过铸造、车削等方式一体化批量生产,其中翼缘板的厚度多设置为3-20mm。定位连接件11的具体生产方式根据定位连接件11的材质和形状等因素确定,在此不再赘述。The positioning connector 11 can be cut and processed by I-beam, or welded by the web and the flange plates at both ends, or it can be mass-produced in an integrated manner by casting, turning, etc., wherein the thickness of the flange plate is much Set to 3-20mm. The specific production method of the positioning connector 11 is determined according to factors such as the material and shape of the positioning connector 11 , and will not be repeated here.

紧固螺栓12多采用六角头螺栓,用于将模板6压接于定位连接件11的翼缘板的外端面,并封堵模板6的通孔、以防止后浇混凝土自模板6的通孔处溢出。The fastening bolts 12 mostly use hexagonal head bolts, which are used to crimp the formwork 6 to the outer end surface of the flange plate of the positioning connector 11, and block the through holes of the formwork 6 to prevent the post-cast concrete from the through holes of the formwork 6. overflow.

当紧固螺栓12的螺栓头尺寸小于模板6的通孔的尺寸时,可以在紧固螺栓12和模板6之间设有垫板13,垫板13的尺寸大于模板6的通孔的尺寸,且垫板13设有用于安装紧固螺栓12的通孔。When the bolt head size of fastening bolt 12 was less than the size of the through hole of template 6, backing plate 13 can be provided between fastening bolt 12 and template 6, and the size of backing plate 13 is greater than the size of the through hole of template 6, And the backing plate 13 is provided with through holes for installing the fastening bolts 12 .

垫板13通常由钢材、塑料和合金等具有一定抗弯强度的任意材料制作,垫板13可设置为圆形、矩形等任意几何形状;为了节省材料,垫板13的通孔多设置于垫板13的中央。The backing plate 13 is usually made of any material with a certain bending strength such as steel, plastic and alloy, and the backing plate 13 can be set to any geometric shape such as a circle or a rectangle; in order to save materials, the through holes of the backing plate 13 are mostly arranged the center of the plate 13.

定位连接件11、紧固螺栓12和垫板13三者的具体种类、材质、形状和尺寸根据实际施工的设计强度要求确定,在此不再赘述。The specific types, materials, shapes and sizes of the positioning connector 11, the fastening bolt 12 and the backing plate 13 are determined according to the design strength requirements of the actual construction, and will not be repeated here.

上层分布钢筋2和下层分布钢筋3通过拉结筋4和/或桁架钢筋5连接,以形成组合装配式剪力墙的钢筋骨架;上层分布钢筋2和下层分布钢筋3均可以设置为由多根水平钢筋和多根竖直钢筋组成的钢筋网,如图6所示,也可以设置为成型的钢筋网片,上、下分布钢筋的具体材质、种类和尺寸根据实际施工的设计强度要求确定,在此不再赘述。The upper-layer distribution reinforcement 2 and the lower-layer distribution reinforcement 3 are connected by tie bars 4 and/or truss reinforcement 5 to form the reinforcement skeleton of the assembled shear wall; The steel mesh composed of horizontal steel bars and multiple vertical steel bars, as shown in Figure 6, can also be set as a formed steel mesh sheet. The specific material, type and size of the upper and lower distributed steel bars are determined according to the design strength requirements of the actual construction. I won't repeat them here.

优选的,请参考图1,上层分布钢筋2和下层分布钢筋3均与拉结筋4绑扎或焊接连接,拉结筋4在钢筋笼的钢筋交汇点处呈梅花状均匀设置。钢筋交汇点为钢筋笼内水平钢筋和竖直钢筋的连接点,将拉结筋4设置于此处,有利于增强拉结筋4与上、下层分布钢筋的连接稳定性。Preferably, please refer to FIG. 1 , the upper distributed steel bars 2 and the lower distributed steel bars 3 are bound or welded to the tie bars 4 , and the tie bars 4 are evenly arranged in a plum blossom shape at the intersection of the reinforcement cages. The crossing point of reinforcement is the connection point of horizontal reinforcement and vertical reinforcement in the reinforcement cage, where the tie bars 4 are arranged, which is conducive to enhancing the connection stability between the tie bars 4 and the upper and lower distributed reinforcement.

桁架钢筋5可用于部分或完全替换拉结筋4,如图2和图5所示,桁架钢筋5包括至少一根上层钢筋和至少两根下层钢筋;上层钢筋和下层钢筋通过钢丝、钢筋或钢绞线逐次焊接连接成型,以构成N字型结构或M字型结构;上层钢筋与上层分布钢筋2绑扎或焊接连接,下层钢筋与下层分布钢筋3绑扎或焊接连接。The truss reinforcement 5 can be used to partially or completely replace the tie bars 4, as shown in Figure 2 and Figure 5, the truss reinforcement 5 includes at least one upper reinforcement and at least two lower reinforcements; The stranded wires are welded and connected successively to form an N-shaped structure or an M-shaped structure; the upper layer of steel bars is bound or welded to the upper layer of distributed steel bars 2, and the lower layer of steel bars is bound or welded to the lower layer of distributed steel bars 3.

为了有效地拉结上层分布钢筋2和下层分布钢筋3,优选的,可以设置拉结筋4和/或桁架钢筋5均沿预制装配式剪力墙的长度方向均匀设置。优选的,相邻两个拉结筋4的间距可以设置为200-800mm。In order to effectively tie the upper distributed steel bars 2 and the lower distributed steel bars 3, preferably, the tie bars 4 and/or the truss steel bars 5 can be uniformly arranged along the length direction of the prefabricated shear wall. Preferably, the distance between two adjacent tie bars 4 can be set at 200-800mm.

为了防止钢筋笼在运输、吊装过程中偏移,定位连接件11的腹板与钢筋笼连接。优选的,可以设置定位连接件11的腹板位于钢筋笼的钢筋交汇点处,定位连接件11与钢筋笼绑扎或焊接连接,定位连接件11的腹板可同时与钢筋笼的水平钢筋和竖直钢筋连接,相比于仅与水平钢筋连接或仅与竖直钢筋连接,连接稳定性和可靠性更强。In order to prevent the reinforcement cage from shifting during transportation and hoisting, the web of the positioning connector 11 is connected to the reinforcement cage. Preferably, the web of the positioning connector 11 can be set to be positioned at the reinforcing bar intersection of the reinforcement cage, the positioning connector 11 is bound or welded with the reinforcement cage, and the web of the positioning connector 11 can be connected with the horizontal reinforcement and the vertical reinforcement of the reinforcement cage at the same time. Connections with straight bars are more stable and reliable than connections with only horizontal bars or only vertical bars.

模板6的内表面紧贴定位连接件11的上翼缘板的外表面设置,用于围成用于浇筑后浇混凝土的空腔7。The inner surface of the template 6 is arranged close to the outer surface of the upper flange plate of the positioning connector 11 to enclose a cavity 7 for pouring concrete.

优选的,模板6包括木模板、不锈钢模板、塑料模板、铝合金模板、PVC结皮发泡板、带肋塑料模板和纤维增强复合板,模板6的通孔的内径大于或等于紧固螺栓12的外径。为了方便紧固螺栓12的拆卸,通常设置模板6的通孔略大于紧固螺栓12的外径。Preferably, the formwork 6 includes wood formwork, stainless steel formwork, plastic formwork, aluminum alloy formwork, PVC crust foam board, ribbed plastic formwork and fiber-reinforced composite board, and the inner diameter of the through hole of the formwork 6 is greater than or equal to the fastening bolt 12 the outer diameter. In order to facilitate the disassembly of the fastening bolts 12 , the through hole of the template 6 is generally set to be slightly larger than the outer diameter of the fastening bolts 12 .

模板6的具体种类根据实际施工需要参考现有技术确定;模板6的厚度则根据模板6的材料确定,强度相对较高的模板6的厚度较低,强度相对较低的模板6的厚度较高。The specific type of formwork 6 is determined according to actual construction needs with reference to the prior art; the thickness of formwork 6 is determined according to the material of formwork 6, the thickness of formwork 6 with relatively high strength is relatively low, and the thickness of formwork 6 with relatively low strength is relatively high .

除上述安装紧固螺栓12的通孔外,模板6上还预留有用于放置洞口模具的管道洞口或门窗洞口,以备在预制装配式剪力墙内铺设管线或开设门窗的需要。In addition to the above-mentioned through holes for installing fastening bolts 12, there are also reserved pipeline openings or door and window openings for placing hole molds on the template 6, in order to prepare for laying pipelines or opening doors and windows in the prefabricated shear wall.

以铺设管线为例,需要在钢筋笼内依照设计位置预留管线管道,在钢筋笼的非管线管道区域插入若干个定位连接件11,并在定位连接件11的翼缘板外设置安装有洞口模具的模板6,对齐并连接洞口模具与管线管道,利用紧固螺栓12连接模板6和定位连接件11的翼缘板,完成预制墙体的组装;将预制墙体运输和吊装到位后,在空腔7内浇筑后浇混凝土,并在后浇混凝土达到预设强度后拆除洞口模具和模板6,以备后续重复使用。Taking the laying of pipelines as an example, it is necessary to reserve pipelines in the reinforcement cage according to the design position, insert several positioning connectors 11 in the non-pipeline area of the reinforcement cage, and install holes outside the flange plates of the positioning connectors 11 The template 6 of the mold is aligned and connected to the hole mold and the pipeline, and the fastening bolt 12 is used to connect the template 6 and the flange plate of the positioning connector 11 to complete the assembly of the prefabricated wall; after the prefabricated wall is transported and hoisted in place, Post-cast concrete is poured in the cavity 7, and the hole mold and template 6 are removed after the post-cast concrete reaches a preset strength for subsequent repeated use.

后浇混凝土的种类和厚度会影响预制装配式剪力墙的强度,考虑到墙体的设计强度和施工成本,通常在空腔7的水平宽度大于或等于200mm时浇筑普通混凝土,在空腔7的水平宽度小于200mm时浇筑自密实混凝土或细石混凝土。The type and thickness of the post-cast concrete will affect the strength of the prefabricated shear wall. Considering the design strength and construction cost of the wall, ordinary concrete is usually poured when the horizontal width of the cavity 7 is greater than or equal to 200mm, and the cavity 7 When the horizontal width is less than 200mm, pour self-compacting concrete or fine stone concrete.

在工厂预制时,利用拉结筋4和/或桁架钢筋5连接上层分布钢筋2和下层分布钢筋3,形成钢筋笼;在钢筋笼内设置多个贯穿钢筋笼的定位连接件11,使定位连接件11两端的翼缘板伸出钢筋笼外,并连接定位连接件11的腹板和钢筋笼;在翼缘板的外端面设置模板6,利用紧固螺栓12连接模板6和定位连接件11的翼缘板,完成预制墙板的连接。During factory prefabrication, use tie bars 4 and/or truss bars 5 to connect the upper distribution reinforcement 2 and the lower distribution reinforcement 3 to form a reinforcement cage; a plurality of positioning connectors 11 penetrating the reinforcement cage are arranged in the reinforcement cage to make the positioning connection The flange plates at both ends of the member 11 protrude out of the reinforcement cage, and connect the web plate and the reinforcement cage of the positioning connector 11; the template 6 is set on the outer end surface of the flange plate, and the template 6 and the positioning connector 11 are connected by fastening bolts 12 Flange panels to complete the connection of prefabricated wall panels.

待预制墙板运输并吊装至施工位置后,在两侧模板6之间的空腔7内浇筑后浇混凝土;待后浇混凝土达到预定强度后,拆卸紧固螺栓12和两侧的模板6,并对翼缘板上的螺纹孔进行填充补浆。After the prefabricated wall panels are transported and hoisted to the construction site, post-cast concrete is poured in the cavity 7 between the formwork 6 on both sides; after the post-cast concrete reaches the predetermined strength, the fastening bolts 12 and the formwork 6 on both sides are removed, And fill the threaded hole on the flange plate.

需要进行说明的是,请参考图8、图10-图12,边缘构件10包括一字型边缘构件、L字型边缘构件、T字型边缘构件等多种类型,边缘构件10的钢筋笼可由纵筋101、箍筋102(和拉结筋4)等通过绑扎、机械连接、套筒灌浆连接以及焊接等方式连接成型。边缘构件10和预制墙体的连接方式受到边缘构件10的类型以及边缘构件10的钢筋笼的绑扎方式的影响。It should be noted that, please refer to Fig. 8, Fig. 10-Fig. 12, the edge member 10 includes various types such as a straight edge member, an L-shaped edge member, and a T-shaped edge member, and the reinforcement cage of the edge member 10 can be made of The longitudinal bars 101, stirrup bars 102 (and tie bars 4) are connected and formed by binding, mechanical connection, sleeve grouting connection and welding. The connection method between the edge member 10 and the prefabricated wall is affected by the type of the edge member 10 and the binding method of the reinforcement cage of the edge member 10 .

例如,当边缘构件10的钢筋笼为绑扎连接时,可以设置边缘构件10的钢筋笼、边缘构件10的模板6与预制墙体为一体结构,边缘构件10和预制墙体一同预制成型和转运吊装,如图10-12所示;For example, when the reinforcement cage of the edge member 10 is bound and connected, the reinforcement cage of the edge member 10, the formwork 6 of the edge member 10 and the prefabricated wall can be arranged as an integral structure, and the edge member 10 and the prefabricated wall are prefabricated and transported and hoisted together , as shown in Figure 10-12;

当边缘构件10为非一字型边缘构件或边缘构件10的钢筋笼为非绑扎连接时,由于此时边缘构件10不便与预制墙体共同预制和转运,边缘构件10的钢筋笼可以在工厂独立预制成型,也可以现场制作;在边缘构件10的钢筋笼制作完成且预制墙体的吊装完成后,在二者之间均匀设置若干个水平连接钢筋103,如图8所示。When the edge member 10 is a non-inline edge member or the reinforcement cage of the edge member 10 is not bound and connected, since the edge member 10 is inconvenient to be prefabricated and transported together with the prefabricated wall at this time, the reinforcement cage of the edge member 10 can be independent in the factory Prefabrication can also be made on site; after the reinforcement cage of the edge member 10 is completed and the hoisting of the prefabricated wall is completed, several horizontal connecting reinforcement bars 103 are evenly arranged between the two, as shown in FIG. 8 .

优选的,边缘构件10的钢筋笼制作完成和预制墙体的吊装均完成后,边缘构件10的钢筋笼与预制墙体的连接端存在间隙,以免吊装时预制墙体的连接端与边缘构件10的钢筋笼发生碰撞,并方便了预制墙体位置的微调,提高了吊装容错率。Preferably, after the reinforcement cage of the edge member 10 is manufactured and the hoisting of the prefabricated wall is completed, there is a gap between the reinforcement cage of the edge member 10 and the connecting end of the prefabricated wall, so as to prevent the connection end of the prefabricated wall from being connected to the edge member 10 during hoisting. The steel cage collides, and facilitates the fine-tuning of the position of the prefabricated wall, improving the error tolerance rate of hoisting.

同理,当预制墙体为两层甚至多层时,可在相邻的上、下两层预制墙体的空腔7内设置连接型钢或钢板,连接型钢的表面和钢板的表面均设有若干个栓钉,以增强连接界面的抗剪承载力,简化施工过程。In the same way, when the prefabricated wall has two layers or even multiple layers, connecting section steel or steel plate can be arranged in the cavities 7 of the adjacent upper and lower prefabricated walls, and the surface of the connecting section steel and the surface of the steel plate are provided with Several studs are used to enhance the shear bearing capacity of the connection interface and simplify the construction process.

为了保证后浇混凝土的浇筑质量,当预制墙体的层数较多时,需要对逐层对预制墙体的空腔7进行分层浇筑。优选的,可以在最底层的预制墙体内浇筑流动性较好的高强延性混凝土,以增强整体的抗压、抗弯和抗剪承载力。In order to ensure the pouring quality of the post-cast concrete, when there are many layers of the prefabricated wall, the cavity 7 of the prefabricated wall needs to be poured layer by layer. Preferably, high-strength ductile concrete with good fluidity can be poured into the bottom prefabricated wall to enhance the overall compressive, bending and shearing bearing capacity.

在本实施例中,钢筋笼的绑扎在工厂内预制完成,既保证了钢筋笼的绑扎质量,也节省了现场绑扎钢筋笼的施工工序,极大地简化了剪力墙结构的施工工序;且定位连接件11的腹板上设有钢筋笼的水平钢筋穿过的水平钢筋孔,钢筋笼与拉结两侧模板6的定位连接件11连接,避免了钢筋笼在运输和吊装过程发生偏移。In this embodiment, the binding of the reinforcement cage is prefabricated in the factory, which not only ensures the binding quality of the reinforcement cage, but also saves the construction process of binding the reinforcement cage on site, which greatly simplifies the construction process of the shear wall structure; and the positioning The web of the connector 11 is provided with a horizontal reinforcement hole through which the horizontal reinforcement of the reinforcement cage passes, and the reinforcement cage is connected with the positioning connector 11 of the formwork 6 on both sides of the tie, which avoids the deviation of the reinforcement cage during transportation and hoisting.

同时,利用定位连接件11拉结钢筋笼和两侧的模板6,一方面有利于减轻预制墙体的质量、方便预制墙体的吊装和运输,另一方面省去了现场支模过程,进一步简化了剪力墙结构的施工工序。At the same time, using the positioning connector 11 to tie the reinforcement cage and the formwork 6 on both sides, on the one hand, it is beneficial to reduce the quality of the prefabricated wall and facilitate the hoisting and transportation of the prefabricated wall. The construction procedure of the shear wall structure is simplified.

在上述实施例的基础上,预制装配式剪力墙还包括保温层8,保温层8设置于模板6与上层分布钢筋2之间,保温层8与模板6、上层分布钢筋2之间均存在间隙,以便上层分布钢筋2和保温层8均可完全包裹于后浇混凝土内。On the basis of the above embodiments, the prefabricated shear wall also includes an insulation layer 8, the insulation layer 8 is arranged between the formwork 6 and the upper distribution steel bars 2, and there are gap, so that the upper distribution steel bars 2 and the insulation layer 8 can be completely wrapped in the post-cast concrete.

保温层8的具体种类和厚度根据各地区的建筑保温规定参考现有技术确定,保温层8到模板6的内表面的距离、保温层8到上层分布钢筋2的外表面的距离则根据实际施工的钢筋笼混凝土保护层设计厚度等确定,在此不再赘述。The specific type and thickness of the insulation layer 8 are determined according to the building insulation regulations in each region with reference to the prior art. The distance from the insulation layer 8 to the inner surface of the formwork 6, and the distance from the insulation layer 8 to the outer surface of the upper distributed steel bars 2 are based on the actual construction. The design thickness of the reinforced cage concrete cover is determined, and will not be repeated here.

在本实施例中,保温层8和模板6、上层分布钢筋2之间存在间隙,有利于将上层分布钢筋2和保温层8均包裹于后浇混凝土内,一方面加强了上层分布钢筋2与后浇混凝土的协同受力,另一方面保温层8外设置有后浇混凝土层,后浇混凝土层可对保温层8起到防腐防火功能。In this embodiment, there is a gap between the insulation layer 8 and the formwork 6 and the upper distribution steel bars 2, which is beneficial to wrap the upper distribution reinforcement bars 2 and the insulation layer 8 in the post-cast concrete. On the one hand, it strengthens the relationship between the upper distribution reinforcement bars 2 and The synergistic force of the post-cast concrete, on the other hand, is provided with a post-cast concrete layer outside the insulation layer 8, and the post-cast concrete layer can play a role of anticorrosion and fire prevention for the insulation layer 8.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.

以上对本实用新型所提供的预制装配式剪力墙进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The prefabricated assembly type shear wall provided by the utility model has been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present utility model, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.

Claims (7)

1. A prefabricated assembly type shear wall is characterized by comprising upper-layer distributed steel bars, lower-layer distributed steel bars, a template and a plurality of I-shaped positioning connecting pieces, wherein the upper-layer distributed steel bars and the lower-layer distributed steel bars are connected through tie bars and/or truss steel bars to form a steel bar cage;
the positioning connecting piece comprises a web plate and flange plates vertically connected to two ends of the web plate, the web plate penetrates through the steel reinforcement cage, the web plate is provided with horizontal steel reinforcement holes, so that part of horizontal steel reinforcements of the steel reinforcement cage penetrate through the horizontal steel reinforcement holes, the two flange plates are positioned outside the steel reinforcement cage, and the flange plates are provided with a plurality of threaded holes for mounting fastening bolts;
the inner surface of the template is arranged to be tightly attached to the outer surface of the flange plate, and a plurality of fastening bolts penetrate through holes of the template to be connected with the flange plate so as to tie the templates on two sides of the positioning connecting piece and enclose a cavity for pouring post-cast concrete;
the tensile strength of the web plate is greater than the maximum side pressure of the post-cast concrete to the template, and the maximum bending deformation of the flange plate during the post-cast concrete pouring is less than 1mm.
2. The prefabricated shear wall of claim 1, wherein the two flange plates are identical in shape and size, and the central axis of the web is collinear with the central axis of the flange plates;
the threaded holes are uniformly distributed along the circumferential direction of the flange plate.
3. The prefabricated shear wall of claim 1, wherein the form panels comprise wood form panels, stainless steel form panels, aluminum alloy form panels, PVC skinning foam boards, ribbed plastic form panels, and fiber reinforced composite boards, and wherein the inside diameter of the through holes of the form panels is greater than or equal to the outside diameter of the fastening bolts.
4. The prefabricated shear wall of any one of claims 1 to 3,
when the horizontal width of the cavity is larger than or equal to 200mm, the post-cast concrete is ordinary concrete;
and when the horizontal width of the cavity is less than 200mm, the post-cast concrete is self-compacting concrete or fine aggregate concrete.
5. The prefabricated shear wall of any one of claims 1 to 3, wherein the formwork is provided with pipe openings and/or door and window openings for placing opening molds.
6. The prefabricated shear wall of any one of claims 1 to 3, further comprising an insulating layer, wherein the insulating layer is arranged between the formwork and the upper distribution steel bars, and gaps are formed between the insulating layer and the formwork and between the insulating layer and the upper distribution steel bars, so that the upper distribution steel bars and the insulating layer can be completely wrapped in the post-cast concrete.
7. The prefabricated shear wall of any one of claims 1 to 3, wherein the web of the positioning connector is disposed at a reinforcement intersection of the reinforcement cage, and the positioning connector is bound or welded to the reinforcement cage.
CN202221692303.0U 2022-07-01 2022-07-01 A prefabricated shear wall Active CN218466793U (en)

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