CN218466793U - A prefabricated shear wall - Google Patents
A prefabricated shear wall Download PDFInfo
- Publication number
- CN218466793U CN218466793U CN202221692303.0U CN202221692303U CN218466793U CN 218466793 U CN218466793 U CN 218466793U CN 202221692303 U CN202221692303 U CN 202221692303U CN 218466793 U CN218466793 U CN 218466793U
- Authority
- CN
- China
- Prior art keywords
- steel
- reinforcement cage
- template
- steel bars
- shear wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000002787 reinforcement Effects 0.000 claims abstract description 109
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 70
- 239000010959 steel Substances 0.000 claims abstract description 70
- 239000004567 concrete Substances 0.000 claims abstract description 46
- 238000009826 distribution Methods 0.000 claims abstract description 26
- 238000005452 bending Methods 0.000 claims abstract description 9
- 238000009415 formwork Methods 0.000 claims description 50
- 239000004033 plastic Substances 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 239000003733 fiber-reinforced composite Substances 0.000 claims description 3
- 239000006260 foam Substances 0.000 claims description 3
- 239000011376 self-consolidating concrete Substances 0.000 claims description 3
- 239000002023 wood Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 26
- 238000000034 method Methods 0.000 abstract description 18
- 239000010410 layer Substances 0.000 description 29
- 238000009413 insulation Methods 0.000 description 15
- 238000010586 diagram Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000009417 prefabrication Methods 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 229910000856 hastalloy Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
Landscapes
- Reinforcement Elements For Buildings (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及装配式建筑技术领域,更具体地说,涉及一种预制装配式剪力墙。The utility model relates to the technical field of assembled buildings, in particular to a prefabricated assembled shear wall.
背景技术Background technique
现有的现浇剪力墙结构施工工艺复杂,施工周期长,且在现场进行钢筋绑扎工作容易出现钢筋偏移、钢筋错绑漏绑的问题,难以保证钢筋笼的绑扎质量。同时,钢筋直接暴露于外界环境中,易受到雨雪等天气因素的影响,容易拖慢施工进度。The existing cast-in-place shear wall structure has complex construction technology and long construction period, and the problems of steel bar deviation, wrong binding and missed binding are easy to occur when the steel bar binding work is carried out on site, and it is difficult to guarantee the binding quality of the steel cage. At the same time, steel bars are directly exposed to the external environment and are easily affected by weather factors such as rain and snow, which can easily slow down the construction progress.
综上所述,如何提高剪力墙结构的施工质量并简化剪力墙结构的施工工序,是目前本领域技术人员亟待解决的问题。To sum up, how to improve the construction quality of the shear wall structure and simplify the construction process of the shear wall structure is an urgent problem to be solved by those skilled in the art.
实用新型内容Utility model content
有鉴于此,本实用新型的目的是提供一种预制装配式剪力墙,可在工厂内预制完成钢筋笼的绑扎并固定钢筋笼和两侧的模板,提高了剪力墙结构的施工质量,并简化了剪力墙结构的施工工序。In view of this, the purpose of this utility model is to provide a prefabricated assembled shear wall, which can be prefabricated in the factory to complete the binding of the reinforcement cage and fix the reinforcement cage and the formwork on both sides, which improves the construction quality of the shear wall structure. And the construction process of the shear wall structure is simplified.
为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种预制装配式剪力墙,包括上层分布钢筋、下层分布钢筋、模板以及若干个呈工字型的定位连接件,所述上层分布钢筋和所述下层分布钢筋通过拉结筋和/或桁架钢筋连接,以形成钢筋笼;A prefabricated assembly type shear wall, including upper distribution reinforcement, lower distribution reinforcement, formwork and several I-shaped positioning connectors, the upper distribution reinforcement and the lower distribution reinforcement are connected by tie bars and/or trusses The reinforcement is connected to form a reinforcement cage;
所述定位连接件包括腹板和垂直连接于所述腹板两端的翼缘板,所述腹板贯穿所述钢筋笼,且所述腹板设有水平钢筋孔,以便所述钢筋笼的部分水平钢筋穿设于所述水平钢筋孔内,两个所述翼缘板均位于所述钢筋笼外,所述翼缘板设有若干个用于安装紧固螺栓的螺纹孔;The positioning connector includes a web and flange plates vertically connected to both ends of the web, the web runs through the reinforcement cage, and the web is provided with horizontal reinforcement holes so that part of the reinforcement cage Horizontal steel bars are installed in the horizontal steel bar holes, the two flange plates are located outside the reinforcement cage, and the flange plates are provided with several threaded holes for installing fastening bolts;
所述模板的内表面紧贴所述翼缘板的外表面设置,若干个所述紧固螺栓穿过所述模板的通孔与所述翼缘板连接,以拉结所述定位连接件两侧的所述模板、围成用于浇筑后浇混凝土的空腔;The inner surface of the template is set close to the outer surface of the flange plate, and several fastening bolts pass through the through holes of the template to connect with the flange plate to tie the two positioning connectors together. The formwork on the side surrounds a cavity for pouring concrete after pouring;
所述腹板的抗拉强度大于所述后浇混凝土对所述模板的最大侧压力,所述翼缘板在所述后浇混凝土浇筑时的最大弯曲变形小于1mm。The tensile strength of the web is greater than the maximum lateral pressure of the post-cast concrete on the template, and the maximum bending deformation of the flange plate is less than 1 mm when the post-cast concrete is poured.
优选的,两个所述翼缘板的形状和尺寸相同,且所述腹板的中轴线与所述翼缘板的中轴线共线;Preferably, the shape and size of the two flange plates are the same, and the central axis of the web is collinear with the central axis of the flange plate;
所述螺纹孔沿所述翼缘板的圆周方向均匀分布。The threaded holes are evenly distributed along the circumferential direction of the flange plate.
优选的,所述模板包括木模板、不锈钢模板、铝合金模板、带肋塑料模板、PVC结皮发泡板和纤维增强复合板,所述模板的通孔的内径大于或等于所述紧固螺栓的外径。Preferably, the formwork includes wood formwork, stainless steel formwork, aluminum alloy formwork, ribbed plastic formwork, PVC crust foam board and fiber reinforced composite board, and the inner diameter of the through hole of the formwork is greater than or equal to the fastening bolt the outer diameter.
优选的,当所述空腔的水平宽度大于或等于200mm时,所述后浇混凝土为普通混凝土;Preferably, when the horizontal width of the cavity is greater than or equal to 200mm, the post-cast concrete is ordinary concrete;
当所述空腔的水平宽度小于200mm,所述后浇混凝土为自密实混凝土或细石混凝土。When the horizontal width of the cavity is less than 200mm, the post-cast concrete is self-compacting concrete or fine stone concrete.
优选的,所述模板设有用于放置洞口模具的管道洞口和/或门窗洞口。Preferably, the formwork is provided with pipe openings and/or door and window openings for placing opening moulds.
优选的,还包括保温层,所述保温层设置于所述模板与所述上层分布钢筋之间,所述保温层与所述模板、所述上层分布钢筋之间均存在间隙,以便所述上层分布钢筋和所述保温层均可完全包裹于所述后浇混凝土内。Preferably, it also includes a thermal insulation layer, the thermal insulation layer is arranged between the template and the upper distributed steel bars, and there is a gap between the thermal insulation layer, the template, and the upper distributed steel bars, so that the upper layer Both the distributed steel bars and the insulation layer can be completely wrapped in the post-cast concrete.
优选的,所述定位连接件的腹板设置于所述钢筋笼的钢筋交汇点处,所述定位连接件与所述钢筋笼绑扎或焊接连接。Preferably, the web of the positioning connector is arranged at the crossing point of the steel bars of the reinforcement cage, and the positioning connector is bound or welded to the reinforcement cage.
本实用新型提供的预制装配式剪力墙在工厂预制时,利用拉结筋和/或桁架钢筋连接上层分布钢筋和下层分布钢筋,形成钢筋笼;在钢筋笼内设置多个贯穿钢筋笼的定位连接件,使定位连接件两端的翼缘板伸出钢筋笼外,并连接定位连接件的腹板和钢筋笼;在翼缘板的外端面设置模板,利用紧固螺栓连接模板和定位连接件,完成预制墙板的连接。The prefabricated assembly type shear wall provided by the utility model is prefabricated in the factory, using tie bars and/or truss steel bars to connect the upper layer distribution steel bars and the lower layer distribution steel bars to form a steel bar cage; in the steel bar cage, a plurality of positioning points penetrating the bar bar cage are arranged. Connectors, so that the flange plates at both ends of the positioning connector protrude out of the reinforcement cage, and connect the web plate and the reinforcement cage of the positioning connector; set a template on the outer end surface of the flange plate, and use fastening bolts to connect the template and the positioning connector , to complete the connection of prefabricated wall panels.
待预制墙板运输并吊装至施工位置后,在两侧模板之间的空腔内浇筑后浇混凝土;待后浇混凝土达到预定强度后,拆卸紧固螺栓和两侧的模板,并对翼缘板上的螺纹孔进行填充补浆。After the prefabricated wall panels are transported and hoisted to the construction site, post-cast concrete is poured in the cavity between the formwork on both sides; after the post-cast concrete reaches the predetermined strength, the fastening bolts and the formwork on both sides are removed, and the flange The threaded holes on the plate are filled with grout.
因此,在本实用新型所提供的预制装配式剪力墙中,钢筋笼的绑扎在工厂内预制完成,既保证了钢筋笼的绑扎质量,也节省了现场绑扎钢筋笼的施工工序,极大地简化了剪力墙结构的施工工序;且定位连接件的腹板上设有供钢筋笼的水平钢筋穿过的水平钢筋孔,钢筋笼与拉结两侧模板的定位连接件连接,避免了钢筋笼在运输和吊装过程发生偏移。Therefore, in the prefabricated assembly shear wall provided by the utility model, the binding of the reinforcement cage is prefabricated in the factory, which not only ensures the binding quality of the reinforcement cage, but also saves the construction process of binding the reinforcement cage on site, greatly simplifying the The construction process of the shear wall structure is specified; and the web of the positioning connector is provided with a horizontal reinforcement hole for the horizontal reinforcement of the reinforcement cage to pass through, and the reinforcement cage is connected with the positioning connector of the formwork on both sides of the tie, avoiding the reinforcement cage Misalignment occurs during transportation and hoisting.
同时,利用定位连接件拉结钢筋笼和两侧的模板,一方面有利于减轻预制墙体的质量、方便预制墙体的吊装和运输,另一方面省去了现场支模过程,进一步简化了剪力墙结构的施工工序。At the same time, using the positioning connectors to tie the reinforcement cage and the formwork on both sides, on the one hand, it is beneficial to reduce the quality of the prefabricated wall and facilitate the hoisting and transportation of the prefabricated wall; Construction process of shear wall structure.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the utility model, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本实用新型所提供的预制装配式剪力墙的具体实施例一的结构示意图;Fig. 1 is the structural representation of the specific embodiment one of the prefabricated assembly type shear wall provided by the utility model;
图2为本实用新型所提供的预制装配式剪力墙的具体实施例二的结构示意图;Fig. 2 is the structural schematic diagram of the
图3为本实用新型所提供的预制装配式剪力墙的具体实施例三的结构示意图;Fig. 3 is the structural representation of the specific embodiment three of the prefabricated assembly type shear wall provided by the utility model;
图4为本实用新型所提供的预制装配式剪力墙的具体实施例四的结构示意图;Fig. 4 is the structural representation of the
图5为本实用新型所提供的预制装配式剪力墙的具体实施例五的结构示意图;Fig. 5 is the structural representation of the specific embodiment five of the prefabricated assembly type shear wall provided by the utility model;
图6为本实用新型所提供的预制装配式剪力墙中拉结筋和定位连接件的分布示意图;Fig. 6 is a schematic diagram of the distribution of tie bars and positioning connectors in the prefabricated assembled shear wall provided by the present invention;
图7为定位连接件的结构示意图;Fig. 7 is a structural schematic diagram of a positioning connector;
图8为本实用新型所提供的预制装配式剪力墙的预制墙体与L字型边缘构件的装配示意图;Figure 8 is a schematic diagram of the assembly of the prefabricated wall and L-shaped edge components of the prefabricated shear wall provided by the present invention;
图9为图8中L字型边缘构件的钢筋笼的主视示意图;Fig. 9 is a schematic front view of the reinforcement cage of the L-shaped edge member in Fig. 8;
图10为本实用新型所提供的预制装配式剪力墙的预制墙体与L字型边缘构件以另一装配方式连接的装配示意图;Fig. 10 is a schematic diagram of the assembly of the prefabricated wall and the L-shaped edge member of the prefabricated shear wall provided by the present invention connected by another assembly method;
图11为本实用新型所提供的预制装配式剪力墙的预制墙体与一字型边缘构件的装配示意图;Figure 11 is a schematic diagram of the assembly of the prefabricated wall and the in-line edge components of the prefabricated assembly shear wall provided by the utility model;
图12为本实用新型所提供的预制装配式剪力墙的预制墙体与T字型边缘构建的装配示意图;Figure 12 is a schematic diagram of the assembly of the prefabricated wall and the T-shaped edge construction of the prefabricated assembly shear wall provided by the present invention;
图13为图12中T字型边缘构件的钢筋笼的主视示意图。Fig. 13 is a schematic front view of the reinforcement cage of the T-shaped edge member in Fig. 12 .
图1-图13中:In Figure 1-Figure 13:
11为定位连接件、12为紧固螺栓、13为垫板、2为上层分布钢筋、3为下层分布钢筋、4为拉结筋、5为桁架钢筋、6为模板、7为空腔、8为保温层、9为防锈垫片、10为边缘构件、101为纵筋、102为箍筋、103为水平连接钢筋。11 is the positioning connector, 12 is the fastening bolt, 13 is the backing plate, 2 is the upper distribution reinforcement, 3 is the lower distribution reinforcement, 4 is the tie bar, 5 is the truss reinforcement, 6 is the template, 7 is the cavity, 8 9 is an antirust gasket, 10 is an edge member, 101 is a longitudinal bar, 102 is a stirrup, and 103 is a horizontal connecting steel bar.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型的核心是提供一种预制装配式剪力墙,可在工厂内预制完成钢筋笼的绑扎并固定钢筋笼和两侧的模板,提高了剪力墙结构的施工质量,并简化了剪力墙结构的施工工序。The core of the utility model is to provide a prefabricated assembled shear wall, which can be prefabricated in the factory to complete the binding of the steel cage and fix the steel cage and the formwork on both sides, which improves the construction quality of the shear wall structure and simplifies the shearing process. The construction process of force wall structure.
请参考图1-图13。Please refer to Figure 1-Figure 13.
本实用新型提供的预制装配式剪力墙,包括上层分布钢筋2、下层分布钢筋3、模板6以及若干个呈工字型的定位连接件11,上层分布钢筋2和下层分布钢筋3通过拉结筋4和/或桁架钢筋5连接,以形成钢筋笼;The prefabricated assembled shear wall provided by the utility model includes the upper
定位连接件11包括腹板和垂直连接于腹板两端的翼缘板,腹板贯穿钢筋笼,且腹板设有水平钢筋笼外,以便钢筋笼的部分水平钢筋穿设于水平钢筋孔内,两个翼缘板均位于钢筋笼外,翼缘板设有若干个用于安装紧固螺栓12的螺纹孔;The
模板6的内表面紧贴翼缘板的外表面设置,若干个紧固螺栓12穿过模板6的通孔与翼缘板连接,以拉结定位连接件11两侧的模板6、围成用于浇筑后浇混凝土的空腔7;The inner surface of the
腹板的抗拉强度大于后浇混凝土对模板6的最大侧压力,翼缘板在后浇混凝土浇筑时的最大弯曲变形小于1mm。The tensile strength of the web is greater than the maximum lateral pressure of the post-cast concrete on the
请参考图7,定位连接件11包括腹板和垂直于腹板两侧的翼缘板,故定位连接件11呈工字型;翼缘板上设有若干个用于安装紧固螺栓12的螺纹孔,以便翼缘板与紧固螺栓12配合、将模板6压紧于翼缘板和紧固螺栓12的螺栓头之间。Please refer to Fig. 7, the
现场浇筑时,后浇混凝土对模板6的冲击力可由模板6传递至紧固螺栓12,并通过与紧固螺栓12螺纹连接的翼缘板传递至腹板处,此过程中翼缘板承受极大的弯矩和剪力,腹板承受较大的拉力。During on-site pouring, the impact force of the post-cast concrete on the
故翼缘板需具备足够的抗弯承载力、抗剪承载力和抗弯刚度,且在后浇混凝土的冲击力作用下、翼缘板的弯曲变形应小于1mm;腹板的抗拉强度应大于后浇混凝土对模板6的最大侧压力。Therefore, the flange plate must have sufficient flexural bearing capacity, shear bearing capacity and bending stiffness, and under the impact force of post-cast concrete, the bending deformation of the flange plate should be less than 1 mm; the tensile strength of the web should be It is greater than the maximum lateral pressure of the post-cast concrete on the
受限于翼缘板的厚度,翼缘板上的螺纹孔长度较短,为了保证翼缘板与紧固螺栓12之间的连接强度和传力关系,通常在翼缘板上设有2-4个螺纹孔。Restricted by the thickness of the flange plate, the length of the threaded hole on the flange plate is relatively short. In order to ensure the connection strength and force transmission relationship between the flange plate and the
翼缘板和腹板的几何形状不限,翼缘板可以设置为圆形、矩形和三角形等形状,腹板可以设置为矩形板,以便通过切割工字钢方式加工制造定位连接件11,该加工方式生产方便、成本低廉且性能可靠,当然也可以将腹板设置为棱柱、圆柱和圆台等杆状结构;两侧翼缘板的尺寸可以相同,也可以不同。The geometric shapes of the flange plate and the web plate are not limited, the flange plate can be set in shapes such as circular, rectangular and triangular, and the web plate can be set as a rectangular plate, so that the
为了使翼缘板和腹板各方位的受力相对均匀,并方便定位连接件11的生产,优选的,可以设置两个翼缘板形状和尺寸相同,且腹板的中轴线与翼缘板的中轴线共线;螺纹孔沿翼缘板的圆周方向均匀分布。In order to make the stress of each direction of the flange plate and the web relatively uniform, and to facilitate the production of the
考虑到定位连接件11的个别部位直接暴露于后浇混凝土外,为了减少锈蚀、延长其使用寿命,多采用不锈钢、钛合金、高强塑料和哈氏合金等高强度耐腐蚀材料制作定位连接件11。Considering that individual parts of the
当然,也可以将定位连接件11设置为普通钢材,并在定位连接件11的翼缘板的外端面设置防锈垫片9,防锈垫片9的厚度多为5-40mm,由水泥砂浆、纤维复合材料等无机非金属材料制作,具有良好的抗腐蚀性能。Of course, the
定位连接件11的腹板贯通钢筋笼的宽度方向设置,且伸出钢筋笼外的翼缘板与模板6的内表面抵接,为保证上、下层分布钢筋的混凝土保护层厚度,应当合理设计翼缘板伸出钢筋笼的长度。The web plate of the
当定位连接件11的长度不足时,可以通过增加防锈垫片9的厚度来增加钢筋笼的混凝土保护层厚度。When the length of the
定位连接件11可以由工字钢切割加工而成,也可以由腹板和两端的翼缘板焊接而成,还可以是通过铸造、车削等方式一体化批量生产,其中翼缘板的厚度多设置为3-20mm。定位连接件11的具体生产方式根据定位连接件11的材质和形状等因素确定,在此不再赘述。The
紧固螺栓12多采用六角头螺栓,用于将模板6压接于定位连接件11的翼缘板的外端面,并封堵模板6的通孔、以防止后浇混凝土自模板6的通孔处溢出。The
当紧固螺栓12的螺栓头尺寸小于模板6的通孔的尺寸时,可以在紧固螺栓12和模板6之间设有垫板13,垫板13的尺寸大于模板6的通孔的尺寸,且垫板13设有用于安装紧固螺栓12的通孔。When the bolt head size of
垫板13通常由钢材、塑料和合金等具有一定抗弯强度的任意材料制作,垫板13可设置为圆形、矩形等任意几何形状;为了节省材料,垫板13的通孔多设置于垫板13的中央。The
定位连接件11、紧固螺栓12和垫板13三者的具体种类、材质、形状和尺寸根据实际施工的设计强度要求确定,在此不再赘述。The specific types, materials, shapes and sizes of the
上层分布钢筋2和下层分布钢筋3通过拉结筋4和/或桁架钢筋5连接,以形成组合装配式剪力墙的钢筋骨架;上层分布钢筋2和下层分布钢筋3均可以设置为由多根水平钢筋和多根竖直钢筋组成的钢筋网,如图6所示,也可以设置为成型的钢筋网片,上、下分布钢筋的具体材质、种类和尺寸根据实际施工的设计强度要求确定,在此不再赘述。The upper-
优选的,请参考图1,上层分布钢筋2和下层分布钢筋3均与拉结筋4绑扎或焊接连接,拉结筋4在钢筋笼的钢筋交汇点处呈梅花状均匀设置。钢筋交汇点为钢筋笼内水平钢筋和竖直钢筋的连接点,将拉结筋4设置于此处,有利于增强拉结筋4与上、下层分布钢筋的连接稳定性。Preferably, please refer to FIG. 1 , the upper distributed
桁架钢筋5可用于部分或完全替换拉结筋4,如图2和图5所示,桁架钢筋5包括至少一根上层钢筋和至少两根下层钢筋;上层钢筋和下层钢筋通过钢丝、钢筋或钢绞线逐次焊接连接成型,以构成N字型结构或M字型结构;上层钢筋与上层分布钢筋2绑扎或焊接连接,下层钢筋与下层分布钢筋3绑扎或焊接连接。The
为了有效地拉结上层分布钢筋2和下层分布钢筋3,优选的,可以设置拉结筋4和/或桁架钢筋5均沿预制装配式剪力墙的长度方向均匀设置。优选的,相邻两个拉结筋4的间距可以设置为200-800mm。In order to effectively tie the upper distributed
为了防止钢筋笼在运输、吊装过程中偏移,定位连接件11的腹板与钢筋笼连接。优选的,可以设置定位连接件11的腹板位于钢筋笼的钢筋交汇点处,定位连接件11与钢筋笼绑扎或焊接连接,定位连接件11的腹板可同时与钢筋笼的水平钢筋和竖直钢筋连接,相比于仅与水平钢筋连接或仅与竖直钢筋连接,连接稳定性和可靠性更强。In order to prevent the reinforcement cage from shifting during transportation and hoisting, the web of the
模板6的内表面紧贴定位连接件11的上翼缘板的外表面设置,用于围成用于浇筑后浇混凝土的空腔7。The inner surface of the
优选的,模板6包括木模板、不锈钢模板、塑料模板、铝合金模板、PVC结皮发泡板、带肋塑料模板和纤维增强复合板,模板6的通孔的内径大于或等于紧固螺栓12的外径。为了方便紧固螺栓12的拆卸,通常设置模板6的通孔略大于紧固螺栓12的外径。Preferably, the
模板6的具体种类根据实际施工需要参考现有技术确定;模板6的厚度则根据模板6的材料确定,强度相对较高的模板6的厚度较低,强度相对较低的模板6的厚度较高。The specific type of
除上述安装紧固螺栓12的通孔外,模板6上还预留有用于放置洞口模具的管道洞口或门窗洞口,以备在预制装配式剪力墙内铺设管线或开设门窗的需要。In addition to the above-mentioned through holes for installing
以铺设管线为例,需要在钢筋笼内依照设计位置预留管线管道,在钢筋笼的非管线管道区域插入若干个定位连接件11,并在定位连接件11的翼缘板外设置安装有洞口模具的模板6,对齐并连接洞口模具与管线管道,利用紧固螺栓12连接模板6和定位连接件11的翼缘板,完成预制墙体的组装;将预制墙体运输和吊装到位后,在空腔7内浇筑后浇混凝土,并在后浇混凝土达到预设强度后拆除洞口模具和模板6,以备后续重复使用。Taking the laying of pipelines as an example, it is necessary to reserve pipelines in the reinforcement cage according to the design position, insert
后浇混凝土的种类和厚度会影响预制装配式剪力墙的强度,考虑到墙体的设计强度和施工成本,通常在空腔7的水平宽度大于或等于200mm时浇筑普通混凝土,在空腔7的水平宽度小于200mm时浇筑自密实混凝土或细石混凝土。The type and thickness of the post-cast concrete will affect the strength of the prefabricated shear wall. Considering the design strength and construction cost of the wall, ordinary concrete is usually poured when the horizontal width of the
在工厂预制时,利用拉结筋4和/或桁架钢筋5连接上层分布钢筋2和下层分布钢筋3,形成钢筋笼;在钢筋笼内设置多个贯穿钢筋笼的定位连接件11,使定位连接件11两端的翼缘板伸出钢筋笼外,并连接定位连接件11的腹板和钢筋笼;在翼缘板的外端面设置模板6,利用紧固螺栓12连接模板6和定位连接件11的翼缘板,完成预制墙板的连接。During factory prefabrication,
待预制墙板运输并吊装至施工位置后,在两侧模板6之间的空腔7内浇筑后浇混凝土;待后浇混凝土达到预定强度后,拆卸紧固螺栓12和两侧的模板6,并对翼缘板上的螺纹孔进行填充补浆。After the prefabricated wall panels are transported and hoisted to the construction site, post-cast concrete is poured in the
需要进行说明的是,请参考图8、图10-图12,边缘构件10包括一字型边缘构件、L字型边缘构件、T字型边缘构件等多种类型,边缘构件10的钢筋笼可由纵筋101、箍筋102(和拉结筋4)等通过绑扎、机械连接、套筒灌浆连接以及焊接等方式连接成型。边缘构件10和预制墙体的连接方式受到边缘构件10的类型以及边缘构件10的钢筋笼的绑扎方式的影响。It should be noted that, please refer to Fig. 8, Fig. 10-Fig. 12, the
例如,当边缘构件10的钢筋笼为绑扎连接时,可以设置边缘构件10的钢筋笼、边缘构件10的模板6与预制墙体为一体结构,边缘构件10和预制墙体一同预制成型和转运吊装,如图10-12所示;For example, when the reinforcement cage of the
当边缘构件10为非一字型边缘构件或边缘构件10的钢筋笼为非绑扎连接时,由于此时边缘构件10不便与预制墙体共同预制和转运,边缘构件10的钢筋笼可以在工厂独立预制成型,也可以现场制作;在边缘构件10的钢筋笼制作完成且预制墙体的吊装完成后,在二者之间均匀设置若干个水平连接钢筋103,如图8所示。When the
优选的,边缘构件10的钢筋笼制作完成和预制墙体的吊装均完成后,边缘构件10的钢筋笼与预制墙体的连接端存在间隙,以免吊装时预制墙体的连接端与边缘构件10的钢筋笼发生碰撞,并方便了预制墙体位置的微调,提高了吊装容错率。Preferably, after the reinforcement cage of the
同理,当预制墙体为两层甚至多层时,可在相邻的上、下两层预制墙体的空腔7内设置连接型钢或钢板,连接型钢的表面和钢板的表面均设有若干个栓钉,以增强连接界面的抗剪承载力,简化施工过程。In the same way, when the prefabricated wall has two layers or even multiple layers, connecting section steel or steel plate can be arranged in the
为了保证后浇混凝土的浇筑质量,当预制墙体的层数较多时,需要对逐层对预制墙体的空腔7进行分层浇筑。优选的,可以在最底层的预制墙体内浇筑流动性较好的高强延性混凝土,以增强整体的抗压、抗弯和抗剪承载力。In order to ensure the pouring quality of the post-cast concrete, when there are many layers of the prefabricated wall, the
在本实施例中,钢筋笼的绑扎在工厂内预制完成,既保证了钢筋笼的绑扎质量,也节省了现场绑扎钢筋笼的施工工序,极大地简化了剪力墙结构的施工工序;且定位连接件11的腹板上设有钢筋笼的水平钢筋穿过的水平钢筋孔,钢筋笼与拉结两侧模板6的定位连接件11连接,避免了钢筋笼在运输和吊装过程发生偏移。In this embodiment, the binding of the reinforcement cage is prefabricated in the factory, which not only ensures the binding quality of the reinforcement cage, but also saves the construction process of binding the reinforcement cage on site, which greatly simplifies the construction process of the shear wall structure; and the positioning The web of the
同时,利用定位连接件11拉结钢筋笼和两侧的模板6,一方面有利于减轻预制墙体的质量、方便预制墙体的吊装和运输,另一方面省去了现场支模过程,进一步简化了剪力墙结构的施工工序。At the same time, using the
在上述实施例的基础上,预制装配式剪力墙还包括保温层8,保温层8设置于模板6与上层分布钢筋2之间,保温层8与模板6、上层分布钢筋2之间均存在间隙,以便上层分布钢筋2和保温层8均可完全包裹于后浇混凝土内。On the basis of the above embodiments, the prefabricated shear wall also includes an
保温层8的具体种类和厚度根据各地区的建筑保温规定参考现有技术确定,保温层8到模板6的内表面的距离、保温层8到上层分布钢筋2的外表面的距离则根据实际施工的钢筋笼混凝土保护层设计厚度等确定,在此不再赘述。The specific type and thickness of the
在本实施例中,保温层8和模板6、上层分布钢筋2之间存在间隙,有利于将上层分布钢筋2和保温层8均包裹于后浇混凝土内,一方面加强了上层分布钢筋2与后浇混凝土的协同受力,另一方面保温层8外设置有后浇混凝土层,后浇混凝土层可对保温层8起到防腐防火功能。In this embodiment, there is a gap between the
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
以上对本实用新型所提供的预制装配式剪力墙进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The prefabricated assembly type shear wall provided by the utility model has been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present utility model, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202221692303.0U CN218466793U (en) | 2022-07-01 | 2022-07-01 | A prefabricated shear wall |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202221692303.0U CN218466793U (en) | 2022-07-01 | 2022-07-01 | A prefabricated shear wall |
Publications (1)
Publication Number | Publication Date |
---|---|
CN218466793U true CN218466793U (en) | 2023-02-10 |
Family
ID=85135571
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202221692303.0U Active CN218466793U (en) | 2022-07-01 | 2022-07-01 | A prefabricated shear wall |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN218466793U (en) |
-
2022
- 2022-07-01 CN CN202221692303.0U patent/CN218466793U/en active Active
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN107975160B (en) | Shear wall structure with lateral connecting key groove, manufacturing and assembling method | |
WO2023051842A1 (en) | Concrete shear wall vertical connection joint and manufacturing and installation method therefor | |
CN106481023A (en) | Assembled steel reinforced concrete bondbeam structure and its implementation | |
CN115110669A (en) | Prefabricated assembly type shear wall and construction method thereof | |
CN110158447A (en) | A kind of combination beam and preparation method thereof | |
CN217557315U (en) | Antidetonation coincide wall | |
CN115095053A (en) | Anti-seismic superposed wall and construction method thereof | |
CN206752748U (en) | A kind of vertical connecting structure of fabricated shear wall | |
CN115095054A (en) | A positioning connector, a prefabricated anti-seismic composite wall and a construction method thereof | |
CN217557313U (en) | Prefabricated combined shear wall | |
CN212670968U (en) | Composite floor and building | |
CN218466793U (en) | A prefabricated shear wall | |
CN217580713U (en) | A prefabricated combined shear wall | |
CN109281422A (en) | Prefabricated concrete structure wall-column all-steel key connection structure and assembly method | |
CN115110671A (en) | Combined assembly type shear wall and construction method thereof | |
CN114961046A (en) | Assembled shear wall and construction method thereof | |
CN111749364A (en) | A prefabricated composite wall based on C-shaped steel and its construction method | |
CN115095051A (en) | Assembled anti-seismic superposed wall and construction method thereof | |
CN207934248U (en) | A kind of more limb precast shear wall structures of parallel connection | |
CN115075436A (en) | A kind of prefabricated combined shear wall and construction method thereof | |
CN217580709U (en) | An assembled shear wall | |
CN217580715U (en) | A combined assembled shear wall | |
CN211114417U (en) | Novel steel-concrete composite beam structure of tensile shear | |
KR100695491B1 (en) | Binding holes, formwork structures for pre-assembled concrete structures and construction methods using them | |
CN217580714U (en) | A prefabricated anti-seismic composite wall |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant |