CN218461282U - Accurate welding equipment of photovoltaic module - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及焊接设备技术领域,具体为一种光伏组件精准焊接设备。The utility model relates to the technical field of welding equipment, in particular to a precision welding equipment for photovoltaic modules.
背景技术Background technique
单体太阳能电池片不能直接做电源使用,需要将一片片的太阳能电池片焊接成串后再经过层压、装框后形成太阳能电池板后才可以用作电源,太阳能光伏组件,其作用是将太阳能转化为电能,或送往蓄电池中存储起来,或推动负载工作。A single solar cell cannot be directly used as a power source. It needs to be welded into strings of solar cells and then laminated and framed to form a solar cell panel before it can be used as a power source. The function of solar photovoltaic modules is to The solar energy is converted into electrical energy, which is either sent to the storage battery for storage, or drives the load to work.
目前,现有的光伏组件在进行焊接时,一般是将光伏组件进行夹紧固定,再对光伏组件进行焊接,在对光伏组件进行固定时,一般先对光伏组件的左右两侧进行限位,再将光伏组件的上侧进行压紧固定,在光伏组件进行翻转时,先要解除对光伏组件的压紧固定,再解除对光伏组件的左右两侧的限位,然后再通过人工翻转,再对光伏组件固定,才能对光伏组件的另一面进行焊接,操作较为麻烦,降低了工作效率。At present, when the existing photovoltaic modules are welded, the photovoltaic modules are generally clamped and fixed, and then the photovoltaic modules are welded. When the photovoltaic modules are fixed, the left and right sides of the photovoltaic modules are generally limited first. Then press and fix the upper side of the photovoltaic module. When the photovoltaic module is turned over, first release the compression and fixation of the photovoltaic module, and then release the restrictions on the left and right sides of the photovoltaic module, and then turn it over manually. Only when the photovoltaic module is fixed can the other side of the photovoltaic module be welded, which is cumbersome to operate and reduces work efficiency.
例如公告号为CN211490269U的中国专利,公开了一种光伏组件焊接设备,该装置虽然能够对不同尺寸的光伏组件进行焊接,但是仍存在上述问题,鉴于此,我们提出一种光伏组件精准焊接设备。For example, the Chinese patent with the notification number CN211490269U discloses a photovoltaic module welding equipment. Although the device can weld photovoltaic modules of different sizes, the above problems still exist. In view of this, we propose a photovoltaic module precision welding equipment.
实用新型内容Utility model content
本实用新型的主要目的是提供一种光伏组件精准焊接设备,能够解决上述背景技术中所提出的问题。The main purpose of the utility model is to provide a precision welding equipment for photovoltaic modules, which can solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提出的光伏组件精准焊接设备,包括支撑座,所述支撑座的上侧固定连接有辅助组件,所述辅助组件的两侧设置有固定装置,所述支撑座的上方设置有步进电机,所述支撑座的上侧固定连接有支撑架,所述固定装置包括:In order to achieve the above purpose, the precision welding equipment for photovoltaic modules proposed by the utility model includes a support base, an auxiliary component is fixedly connected to the upper side of the support base, fixing devices are provided on both sides of the auxiliary component, and the support base A stepper motor is arranged above, and a support frame is fixedly connected to the upper side of the support seat, and the fixing device includes:
双向丝杆,所述双向丝杆转动连接在支撑座的内壁上;a two-way screw rod, the two-way screw rod is rotatably connected to the inner wall of the support seat;
滑动块,所述滑动块被双向丝杆贯穿且与双向丝杆螺纹连接;a sliding block, the sliding block is penetrated by a two-way screw rod and is threadedly connected with the two-way screw rod;
支撑柱,所述支撑柱固定连接在滑动块的上侧;a support column, the support column is fixedly connected to the upper side of the sliding block;
及夹紧组件,所述夹紧组件转动连接在支撑柱的外壁上。and a clamping assembly, the clamping assembly is rotatably connected to the outer wall of the support column.
优选的,所述支撑座的内壁被转把贯穿且与转把转动连接,所述转把与双向丝杆固定连接。Preferably, the inner wall of the support seat is penetrated by the turning handle and is rotatably connected with the turning handle, and the turning handle is fixedly connected with the two-way screw rod.
优选的,所述夹紧组件包括凹块,且凹块转动连接在支撑柱的外壁上,所述凹块的内壁中镶嵌安装有液压仓,所述液压仓的一端活塞连接有活塞杆,且活塞杆远离液压仓的一端固定连接有滑板。Preferably, the clamping assembly includes a concave block, and the concave block is rotatably connected to the outer wall of the support column, a hydraulic chamber is embedded in the inner wall of the concave block, and a piston rod is connected to a piston at one end of the hydraulic chamber, and One end of the piston rod away from the hydraulic chamber is fixedly connected with a slide plate.
优选的,所述液压仓远离活塞杆的一端活塞连接有压杆,所述压杆与液压仓的内壁通过复位弹簧弹性连接,所述压杆的底部固定连接有压板,所述凹块靠近支撑柱的一侧固定连接有转杆,所述转杆贯穿支撑柱且与支撑柱转动连接。Preferably, the piston at the end of the hydraulic chamber away from the piston rod is connected with a pressure rod, the pressure rod is elastically connected to the inner wall of the hydraulic chamber through a return spring, the bottom of the pressure rod is fixedly connected with a pressure plate, and the concave block is close to the support A rotating rod is fixedly connected to one side of the column, and the rotating rod passes through the supporting column and is rotatably connected with the supporting column.
优选的,所述辅助组件包括气缸,所述气缸的输出端上固定连接有放置板。Preferably, the auxiliary assembly includes an air cylinder, and a placement plate is fixedly connected to the output end of the air cylinder.
优选的,所述支撑座的外壁上开设有通槽,所述滑动块与通槽滑动连接。Preferably, a through groove is opened on the outer wall of the support seat, and the sliding block is slidably connected with the through groove.
有益效果Beneficial effect
本实用新型提供了一种光伏组件精准焊接设备。具备以下有益效果:The utility model provides a precision welding equipment for photovoltaic modules. Has the following beneficial effects:
(1)、该光伏组件精准焊接设备通过固定装置的使用,使该装置在对光伏组件进行固定时,在双向丝杆转动带动凹块相互靠近的过程中,光伏组件挤压滑板滑动,同时在液压仓的作用下,使压杆带动压板下压,完成对光伏组件左右两侧进行限位同时对光伏组件压紧,并且能够通过步进电机带动凹块进行转动,完成对光伏组件的转动换面,快速对光伏组件的另一面进行焊接,节省工作时间,提高工作效率。(1) The precision welding equipment for photovoltaic modules uses a fixing device so that when the device fixes the photovoltaic module, the photovoltaic module squeezes the sliding plate to slide when the two-way screw rod rotates to drive the concave blocks close to each other, and at the same time Under the action of the hydraulic chamber, the pressure rod drives the pressure plate to press down to complete the limit on the left and right sides of the photovoltaic module and simultaneously compress the photovoltaic module, and the concave block can be driven by the stepping motor to rotate to complete the rotation and replacement of the photovoltaic module. quickly weld the other side of the photovoltaic module, saving working time and improving work efficiency.
(2)、该光伏组件精准焊接设备通过辅助组件的使用,能够对光伏组件进行辅助支撑,便于固定装置对光伏组件的固定,同时在光伏组件焊接完成后,能够通过反转转把,直接解除对光伏组件的固定,同时滑板与压板能够复位,便于后续对下一组光伏组件进行固定。(2) Through the use of auxiliary components, the photovoltaic module precision welding equipment can provide auxiliary support for the photovoltaic module, which is convenient for the fixing device to fix the photovoltaic module. For the fixing of photovoltaic modules, the sliding plate and the pressing plate can be reset at the same time, which is convenient for the subsequent fixing of the next group of photovoltaic modules.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present utility model, and those skilled in the art can also obtain other drawings according to the structures shown in these drawings without creative work.
图1为本实用新型整体立体结构示意图;Fig. 1 is a schematic diagram of the overall three-dimensional structure of the utility model;
图2为本实用新型正视部分剖视结构示意图;Fig. 2 is a schematic diagram of a cross-sectional structure of the front view part of the utility model;
图3为本实用新型图2中A结构示意图。Fig. 3 is a schematic diagram of the structure of A in Fig. 2 of the present utility model.
附图标号说明:Explanation of reference numbers:
1、支撑座;2、固定装置;3、步进电机;4、辅助组件;5、支撑架;101、通槽;21、双向丝杆;22、转把;23、滑动块;24、支撑柱;25、夹紧组件;251、凹块;252、液压仓;253、活塞杆;254、滑板;255、压杆;256、复位弹簧;257、压板;258、转杆;41、气缸;42、放置板。1. Support seat; 2. Fixing device; 3. Stepping motor; 4. Auxiliary component; 5. Support frame; 101. Through groove; 21. Two-way screw rod; Column; 25, clamping assembly; 251, concave block; 252, hydraulic chamber; 253, piston rod; 254, slide plate; 255, pressure rod; 256, return spring; 257, pressure plate; 42. Place the board.
本实用新型目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the utility model, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relationship between the components in a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
另外,在本实用新型中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, the descriptions related to "first", "second" and so on in the present application are only for the purpose of description, and should not be understood as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , also not within the scope of protection required by the utility model.
请参阅图1-图3,本实用新型提出一种光伏组件精准焊接设备,包括支撑座1,支撑座1的上侧固定连接有辅助组件4,通过辅助组件4的使用,能够对光伏组件进行辅助支撑,便于固定装置2对光伏组件的固定,辅助组件4的两侧设置有固定装置2,通过固定装置2的使用,使该装置能够对光伏组件左右两侧进行限位,同时对光伏组件压紧,固定装置2包括双向丝杆21,且双向丝杆21转动连接在支撑座1的内壁上,双向丝杆21螺纹连接有滑动块23,支撑座1的外壁上开设有通槽101,滑动块23与通槽101滑动连接,通过通槽101对滑动块23的限位作用,使双向丝杆21在转动时,能够带动滑动块23在双向丝杆21上进行稳定的滑动,滑动块23的上侧固定连接有支撑柱24,支撑柱24的外壁上转动连接有夹紧组件25,支撑座1的上方设置有步进电机3,支撑座1的上侧固定连接有支撑架5,在支撑架5的下侧设置有液压缸与焊接枪,能够通过液压缸带动焊接枪下降,完成对光伏组件的焊接。Please refer to Figures 1-3, the utility model proposes a precision welding equipment for photovoltaic modules, including a
在本实用新型的实施例中,为了能够对光伏组件进行快速固定,同时能够对光伏组件进行快速换面焊接,节省工作时间,提高工作效率,具体地,支撑座1的内壁被转把22贯穿且与转把22转动连接,转把22与双向丝杆21固定连接,通过转把22转动,带动双向丝杆21转动进而在通槽101对滑动块23的限位作用下,使滑动块23在双向丝杆21上稳定滑动,带动凹块251运动,对光伏组件进行限位固定,夹紧组件25包括凹块251,且凹块251转动连接在支撑柱24的外壁上,用于限位光伏组件,凹块251的内壁中镶嵌安装有液压仓252,液压仓252的一端活塞连接有活塞杆253,且活塞杆253远离液压仓252的一端固定连接有滑板254,液压仓252远离活塞杆253的一端活塞连接有压杆255,压杆255与液压仓252的内壁通过复位弹簧256弹性连接,通过复位弹簧256的使用,便于后续压杆255的复位,压杆255的底部固定连接有压板257,凹块251靠近支撑柱24的一侧固定连接有转杆258,转杆258贯穿支撑柱24且与支撑柱24转动连接,在凹块251相互靠近的过程中,光伏组件挤压滑板254滑动,同时在液压仓252的作用下,使压杆255带动压板257下压,完成对光伏组件左右两侧进行限位同时对光伏组件压紧,并且能够通过步进电机3带动凹块251进行转动,达到对光伏组件转动换面的效果,快速完成对光伏组件另一面的焊接工作。In the embodiment of the present utility model, in order to quickly fix the photovoltaic module and quickly change the surface of the photovoltaic module to save working time and improve work efficiency, specifically, the inner wall of the
进一步的,为了能够附着凹块251对光伏组件进行限位,具体地,辅助组件4包括气缸41,气缸41的输出端上固定连接有放置板42,在气缸41启动后,气缸41的输出端能够带动放置板42上升进而抬升光伏组件,便于凹块251对光伏组件进行限位固定,在光伏组件需要进行翻转时,通过启动气缸41带动放置板42复位,防止对光伏组件的翻转产生影响。Further, in order to be able to attach the
在本实用新型中,使用时,先将光伏组件放置在放置板42上,然后启动气缸41,气缸41的输出端能够带动放置板42上升进而抬升光伏组件至凹块251处于同一水平线,然后转动转把22,带动双向丝杆21转动进而在通槽101对滑动块23的限位作用下,使滑动块23在双向丝杆21上稳定滑动,带动凹块251运动,在凹块251相互靠近的过程中,光伏组件挤压滑板254滑动,同时在液压仓252的作用下,使压杆255带动压板257下压,完成对光伏组件左右两侧进行限位同时对光伏组件压紧,在需要对光伏组件另一面进行焊接时,通过启动气缸41带动放置板42复位,防止对光伏组件的翻转产生影响,再通过启动步进电机3,步进电机3的输出轴带动凹块251进行翻转,实现光伏组件转动换面。In the utility model, when in use, the photovoltaic module is first placed on the
以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是在本实用新型的发明构思下,利用本实用新型说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本实用新型的专利保护范围内。The above is only a preferred embodiment of the present utility model, and does not therefore limit the scope of the patent of the present utility model. Under the inventive concept of the present utility model, the equivalent structural transformation made by using the specification of the utility model and the contents of the accompanying drawings, or Direct/indirect application in other related technical fields is included in the patent protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116852009A (en) * | 2023-08-02 | 2023-10-10 | 首凯高科技(江苏)有限公司 | A welding equipment for hydrogen sensor production |
| CN117102801A (en) * | 2023-10-25 | 2023-11-24 | 南通明智德汽车零配件有限公司 | Automobile casting welding frame |
| CN120095432A (en) * | 2025-03-21 | 2025-06-06 | 江苏瑞迅电力设备科技有限公司 | Welding device and method for photovoltaic equipment |
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2022
- 2022-09-19 CN CN202222481692.9U patent/CN218461282U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116852009A (en) * | 2023-08-02 | 2023-10-10 | 首凯高科技(江苏)有限公司 | A welding equipment for hydrogen sensor production |
| CN117102801A (en) * | 2023-10-25 | 2023-11-24 | 南通明智德汽车零配件有限公司 | Automobile casting welding frame |
| CN120095432A (en) * | 2025-03-21 | 2025-06-06 | 江苏瑞迅电力设备科技有限公司 | Welding device and method for photovoltaic equipment |
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Denomination of utility model: A precise welding equipment for photovoltaic modules Granted publication date: 20230210 Pledgee: Industrial and Commercial Bank of China Limited Pujiang Branch Pledgor: ZHEJIANG PUJIANG ZHONGXING Co.,Ltd. Registration number: Y2025980026851 |