CN218460532U

CN218460532U - Aluminum profile one-time forming device for solar module

Info

Publication number: CN218460532U
Application number: CN202222573573.6U
Authority: CN
Inventors: 马爱根
Original assignee: Jiaxing Taixin Metal Products Co ltd
Current assignee: Jiaxing Taixin Metal Products Co ltd
Priority date: 2022-09-28
Filing date: 2022-09-28
Publication date: 2023-02-10
Anticipated expiration: 2032-09-28

Abstract

The utility model belongs to the technical field of the aluminium alloy processing, especially, be an aluminium alloy one shot forming device for solar energy component, including four bracing pieces, four the top of bracing piece is fixed with the roof, the top of roof is fixed with first pneumatic cylinder, the ejecting end of first pneumatic cylinder slides and runs through the roof and is fixed with hollow shaping lug, the top of hollow shaping lug is fixed with two second pneumatic cylinders. The utility model discloses a set up the bracing piece, the roof, first pneumatic cylinder, hollow shaping lug, the second pneumatic cylinder, the diaphragm, the briquetting that punches a hole, the backup pad, shaping concave plate and ejecting subassembly, add man-hour to photovoltaic support guide rail, can bend earlier the plate-shaped aluminium alloy, can directly punch a hole to the plate-shaped aluminium alloy after the bending is accomplished after that for but add man-hour one-time processing shaping, need not separately process with bending and punching again, not only reduced its processing step, can improve its production efficiency simultaneously.

Description

Aluminum profile one-time forming device for solar module

Technical Field

The utility model relates to an aluminium alloy processing technology field specifically is an aluminium alloy one shot forming device for solar energy component.

Background

The solar cell module is a core part in a solar power generation system and also the most important part in the solar power generation system, and has the function of converting solar energy into electric energy, or sending the electric energy into a storage battery for storage, or pushing a load to work, parts of the solar cell module during installation are generally processed by aluminum profiles, such as aluminum alloy photovoltaic support guide rails, the photovoltaic support guide rails are generally bent firstly during processing, and then the bent guide rails are punched.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides an aluminium alloy one shot forming device for solar energy component has solved the problem that proposes in the above-mentioned background art.

(II) technical scheme

The utility model discloses a realize above-mentioned purpose and specifically adopt following technical scheme:

the utility model provides an aluminium alloy one shot forming device for solar energy component, includes four bracing pieces, four the top of bracing piece is fixed with the roof, the top of roof is fixed with first pneumatic cylinder, the ejecting end of first pneumatic cylinder slides and runs through the roof and be fixed with hollow shaping lug, the top of hollow shaping lug is fixed with two second pneumatic cylinders, two the ejecting end of second pneumatic cylinder slides and runs through hollow shaping lug and extend to its inside and have the diaphragm, the bottom equidistance of diaphragm is fixed with the briquetting that punches a hole, four the fixed surface of bracing piece has the backup pad, the top of backup pad is fixed with the shaping concave plate with hollow shaping lug adaptation, the through hole with the briquetting looks adaptation that punches a hole is seted up to the equal equidistance in bottom of hollow shaping convex plate and shaping concave plate, the bottom of backup pad is provided with ejecting subassembly.

Furthermore, ejection assembly includes two cylinders fixed in the backup pad bottom through two U type framves, two the ejecting end of cylinder is fixed with the push pedal, the top of push pedal is fixed with two rows of ejector pins, the top of ejector pin all slides and runs through the shaping concave plate and rather than the bottom parallel and level of seting up the recess, the second opening of stepping down has been seted up to the bottom of push pedal.

Furthermore, bearing plates are fixed on the surfaces of the four supporting rods, a collecting box is fixed at the top of each bearing plate, and a box door is hinged to the front face of each collecting box.

Furthermore, two T-shaped rods penetrate through the top of the top plate in a sliding mode, and the bottom ends of the T-shaped rods are fixedly connected with the tops of the hollow forming convex blocks.

Furthermore, L-shaped blocks are fixed at four corners of the top of the forming concave plate.

Further, the bottom of backup pad has seted up first let a logical opening.

(III) advantageous effects

Compared with the prior art, the utility model provides an aluminium alloy one shot forming device for solar energy component possesses following beneficial effect:

the utility model discloses, through setting up the bracing piece, the roof, first pneumatic cylinder, hollow shaping lug, the second pneumatic cylinder, the diaphragm, the briquetting punches a hole, a supporting plate, shaping notch board and ejecting subassembly, add man-hour to photovoltaic support guide rail, can bend earlier the plate-shaped aluminium alloy, can directly punch a hole to the bent plate-shaped aluminium alloy after accomplishing after then, but make it add man-hour one-step refining shaping, need not bend again and separately process of punching, not only reduced its processing step, can improve its production efficiency simultaneously, and after processing is accomplished, under ejecting subassembly's effect, can ejecting the photovoltaic support, thereby made things convenient for operating personnel to take it.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the top plate structure of the present invention;

FIG. 3 is a schematic diagram of the structure of the supporting plate of the present invention;

FIG. 4 is a schematic view of the structure of the hollow molded bump of the present invention;

fig. 5 is a schematic view of the structure of the forming concave plate of the present invention.

In the figure: 1. a support bar; 2. a top plate; 3. a first hydraulic cylinder; 4. forming a bump in a hollow manner; 5. a second hydraulic cylinder; 6. a transverse plate; 7. punching and briquetting; 8. a support plate; 9. forming a concave plate; 10. a via hole; 11. ejecting the assembly; 1101. a cylinder; 1102. pushing a plate; 1103. a top rod; 1104. a second abdication port; 12. a carrier plate; 13. a collection box; 14. a T-shaped rod; 15. an L-shaped block; 16. the first let pass.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

As shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, an embodiment of the present invention provides an aluminum profile one-step forming device for solar module, which comprises four support rods 1, a top plate 2 fixed on top of the four support rods 1, a first hydraulic cylinder 3 fixed on top of the top plate 2, a hollow forming convex block 4 fixed on top of the first hydraulic cylinder 3 and slidably penetrating through the top plate 2, two second hydraulic cylinders 5 fixed on top of the hollow forming convex block 4, two second hydraulic cylinders 5 having top ends slidably penetrating through the hollow forming convex block 4 and extending into the hollow forming convex block 4 and having a horizontal plate 6, a punching press block 7 fixed on bottom of the horizontal plate 6 at equal distance, a support plate 8 fixed on surface of the four support rods 1, a forming concave plate 9 fixed on top of the support plate 8 and adapted to the hollow forming convex block 4, via holes 10 equally spaced on bottom of the hollow forming convex block 4 and the forming concave plate 9 and adapted to the punching press block 7, when the one-step forming device is used, a plate-shaped aluminum profile with a certain size is placed on the top of the forming concave plate 9, then the first hydraulic cylinder 3 is started, the first hydraulic cylinder 3 can drive the hollow forming convex block 4 to move when moving downwards, the hollow forming convex block 4 can be bent after moving downwards to a certain distance, after the bending is finished, the two second hydraulic cylinders 5 can be started, the two second hydraulic cylinders 5 can drive the transverse plate 6 to move when moving downwards, the transverse plate 6 can drive the punching press block 7 to move downwards when moving, so that the bent bracket can be punched, after the bending and punching are finished, the first hydraulic cylinder 3 can be started to reset, and the hollow forming convex block 4 can be separated from the forming concave plate 9, and then the ejection component 11 can be started, and the processed bracket can be ejected out of the groove at the top of the forming concave plate 9 by the ejection component 11, so that an operator can take the bracket conveniently.

As shown in fig. 1, 3 and 4, in some embodiments, the ejection assembly 11 includes two air cylinders 1101 fixed to the bottom of the support plate 8 through two U-shaped brackets, push plates 1102 are fixed to the ejection ends of the two air cylinders 1101, two rows of ejector rods 1103 are fixed to the tops of the push plates 1102, the top ends of the ejector rods 1103 all slide to penetrate through the forming concave plate 9 and are flush with the bottom of the forming concave plate where a groove is formed, a second abdicating through hole 1104 is formed in the bottom of the push plate 1102, when the processed photovoltaic support needs to be ejected, the air cylinders 1101 can be started, the push plates 1102 can be driven to move when the air cylinders 1101 are ejected, the ejector rods 1103 can be driven to move when the push plates 1102 move, the photovoltaic support can be ejected after the movement of the ejector rods 1103, and the waste after punching can be conveniently dropped when the photovoltaic support is punched through the second abdicating through holes 1104.

As shown in fig. 1, in some embodiments, the surface of the four support rods 1 is fixed with a bearing plate 12, the top of the bearing plate 12 is fixed with a collection box 13, and the front of the collection box 13 is hinged with a box door, so that waste materials after punching of the photovoltaic bracket can be collected, and the waste materials are convenient for later processing.

As shown in fig. 1, 2 and 4, in some embodiments, two T-shaped rods 14 are slidably inserted through the top of the top plate 2, and the bottom ends of the T-shaped rods 14 are fixedly connected to the top of the hollow forming convex block 4, so that when the first hydraulic cylinder 3 moves to drive the hollow forming convex block 4 to move, the hollow forming convex block 4 can be more stable during the moving process.

As shown in fig. 1 and 5, in some embodiments, L-shaped blocks 15 are fixed at four corners of the top of the forming concave plate 9, so as to limit the placed plate-shaped aluminum profile, thereby facilitating the processing and forming thereof.

As shown in fig. 3, in some embodiments, the bottom of the supporting plate 8 is provided with a first avoiding through hole 16, so that waste materials generated during punching of the photovoltaic support can fall off.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides an aluminium alloy one shot forming device for solar energy component, includes four bracing pieces (1), its characterized in that: four the top of bracing piece (1) is fixed with roof (2), the top of roof (2) is fixed with first pneumatic cylinder (3), the ejecting end of first pneumatic cylinder (3) slides and runs through roof (2) and is fixed with hollow shaping lug (4), the top of hollow shaping lug (4) is fixed with two second pneumatic cylinders (5), two the ejecting end of second pneumatic cylinder (5) slides and runs through hollow shaping lug (4) and extend to its inside and have diaphragm (6), the bottom equidistance of diaphragm (6) is fixed with briquetting (7) that punches a hole, four the fixed surface of bracing piece (1) has backup pad (8), the top of backup pad (8) is fixed with shaping concave plate (9) with hollow shaping lug (4) adaptation, via hole (10) with briquetting (7) looks adaptation that punches a hole is seted up to hollow shaping lug (4) and the equal equidistance of bottom of shaping concave plate (9), the bottom of backup pad (8) is provided with ejecting subassembly (11).

2. The aluminum profile one-time forming device for the solar module according to claim 1, characterized in that: the ejection assembly (11) comprises two cylinders (1101) fixed to the bottom of the supporting plate (8) through two U-shaped frames, a push plate (1102) is fixed to the ejection end of each cylinder (1101), two rows of ejector rods (1103) are fixed to the top of each push plate (1102), the top ends of the ejector rods (1103) all slide to penetrate through the forming concave plate (9) and are flush with the bottom of the forming concave plate where a groove is formed, and a second abdicating opening (1104) is formed in the bottom of each push plate (1102).

3. The aluminum profile one-time forming device for the solar module according to claim 1, characterized in that: bearing plates (12) are fixed on the surfaces of the four support rods (1), a collecting box (13) is fixed on the top of each bearing plate (12), and a box door is hinged to the front face of each collecting box (13).

4. The aluminum profile one-time forming device for the solar module according to claim 1, characterized in that: the top of roof (2) slides and runs through there are two T type poles (14), the bottom of T type pole (14) all with the top fixed connection of hollow shaping lug (4).

5. The aluminum profile one-time forming device for the solar module according to claim 1, characterized in that: and L-shaped blocks (15) are fixed at four corners of the top of the forming concave plate (9).

6. The aluminum profile one-step forming device for the solar module as claimed in claim 1, characterized in that: the bottom of the supporting plate (8) is provided with a first yielding through hole (16).