CN218451182U - Bundling machine control system - Google Patents

Abstract

The application provides a bundling machine control system can solve and be difficult to realize the problem of remote control bundling machine bundling parameter among the correlation technique to realize remote control bundling machine. The bundling machine control system comprises a system control device and a bundling machine body, and through a human-computer interaction module, an information storage module and an information processing module in the system control device, a remote user can check and monitor actual bundling parameters of the bundling machine body, and can set the bundling parameters and send the bundling parameters to a bundling machine controller through a communication part, so that the bundling parameter effect of the remote control bundling machine is realized. Meanwhile, bundling parameters collected by the bundling machine controller are uploaded to the information storage module through the communication component, and after the analysis of the information processing module, if the bundling parameters are inconsistent with the parameters set by a remote user, the information processing module can send information to the man-machine interaction module to feed back and alarm for the user.

Description

Bundling machine control system

Technical Field

The application relates to the field of bundling machines, in particular to a bundling machine control system.

Background

A bundling machine is an agricultural machine and is used for bundling plant straws. Including pickup attachment (pickup), conveyor (transport the forage to a bundle storehouse in) binding apparatus (bundle storehouse, storehouse have a plurality of cylinders to realize the bundle to the straw), wind device (twine the net to the bale, form cylindrical haystack or square haystack etc. make the forage can be placed and not scatter) etc.. The bundling machine is generally classified into a self-propelled bundling machine (self-powered system), and a bundling machine requiring a tractor to deliver power.

At present, the automation level of a bundling machine is low, a driver is required to drive the bundling machine to manually operate a plurality of control switches in the driving process, the control of the processes of bundling, net winding, bundle releasing and the like is realized, and the automation is not high. Some bundling machines can upload bundled data to the cloud end for data statistics and viewing.

However, users in the background can only view related data, and it is difficult to actually control various parameters of the baler, for example, insufficient baling pressure set by a driver causes insufficient bale density and insufficient bale weight; or the number of the winding net layers set by a driver is not enough, so that the net of the grass bundle is easy to damage, the grass bundle is easy to loosen, and the like. Bringing troubles to the later use of the bale. In addition, a plurality of bundling machines work, and a user is difficult to find which bundling machine working state has a problem, so that the function of monitoring and alarming is lacked.

SUMMERY OF THE UTILITY MODEL

The embodiment of the application provides a bundling machine control system, which can solve the problem that bundling parameters of a remote control bundling machine are difficult to realize in the related technology, thereby realizing the remote control bundling machine.

In order to achieve the purpose, the technical scheme is as follows:

the utility model provides a bundling machine control system, includes bundling machine body, system control device:

the bundling machine body comprises a controller, a communication part, a sensor and an electromagnetic valve, wherein the controller is respectively connected with the sensor and the electromagnetic valve; the system control device comprises a man-machine interaction module, an information storage module and an information processing module which are mutually connected in pairs; the controller is connected with the system control device through the communication component.

Optionally, the human-computer interaction module includes an instruction receiving unit, an instruction processing unit, and a playing unit;

the instruction receiving unit is used for receiving an instruction sent by a user and sending the user instruction to the instruction processing unit;

the instruction processing unit is used for processing a user instruction and sending or calling information to the information storage module at any stage before, during and after processing;

the playing unit is used for displaying or broadcasting the processed information, including user instruction information and information called from the information storage module.

Optionally, the information processing module is configured to process information provided by the information storage module and/or the controller, and display or broadcast the information in the playing unit.

Optionally, the information processed by the information processing module is transmitted to the controller through the communication component; and after receiving the information, the controller controls the operation of the electromagnetic valve and the sensor.

Optionally, the solenoid valve arranged on the baler body is opened and closed under the control of the controller, so as to realize the baling operation of the baler and/or the net winding operation of the baled bale.

Optionally, the sensor comprises a pressure switch and a proximity switch, and the pressure switch is used for detecting the pressure value of bundling when the bundling operation is started, during the bundling process and after the bundling is finished and the bundling is stopped; when the net is wound, the proximity switch is used for detecting the net winding turns of the grass bales after the net is wound and stopped.

Optionally, the pressure switch and/or the proximity switch feeds back the bundling pressure value and/or the net winding number information to the controller, and the controller transmits the information to the information storage module for storage through the communication component after receiving the information.

Optionally, the bundling machine body further comprises a touch display screen, wherein the touch display screen is a man-machine interaction device, is connected with the controller, and can display or broadcast information and receive user instructions.

Optionally, the bundling pressure value and/or the number of winding net rings received by the controller are also displayed on the touch display screen

Optionally, the baler body further comprises a positioning module, specifically one or more of a GPS navigation positioning module, a beidou positioning module or other components with positioning functions, for recording real-time positioning information of the baler body, forming a motion track of the baler body, and recording the motion track in the information storage module.

Optionally, the baler body further comprises a unique identifier, and the unique identifier is stored in the information storage module through the communication component and is used for the information processing module to identify and uniquely correspond to the baler body.

It should be noted that the human-computer interaction module may be a terminal device, a chip (system) or other component or assembly that may be disposed in the terminal device, or a device including the terminal device, which is not limited in this application.

According to the technical scheme, the method has the following advantages:

through a human-computer interaction module, an information storage module and an information processing module in the system control device, a remote user can check and monitor actual bundling parameters and can set bundling parameters, and the bundling parameters are sent to a bundling machine controller through a communication part, so that the effect of remotely controlling the bundling parameters of the bundling machine is realized. Meanwhile, bundling parameters collected by the bundling machine controller are uploaded to the information storage module through the communication component, and after the analysis of the information processing module, if the bundling parameters are inconsistent with the parameters set by a remote user, the information processing module can send information to the man-machine interaction module to feed back and alarm for the user.

Drawings

Fig. 1 is a schematic view of an application scenario in which a baler control system provided by an embodiment of the present application is applied;

fig. 2 is a schematic structural diagram of a human-computer interaction module according to an embodiment of the present disclosure;

fig. 3 is a schematic structural diagram of a baler control system provided by an embodiment of the application;

FIG. 4 is a schematic diagram of a sensor according to an embodiment of the present disclosure;

fig. 5 is a schematic composition diagram of a control system of multiple banders according to an embodiment of the present application.

Detailed Description

The technical solution in the present application will be described below with reference to the accompanying drawings.

The technical solution of the embodiment of the present application may be applied to various communication systems, for example, a wireless fidelity (WiFi) system, a vehicle-to-any object (V2X) communication system, a device-to-device (D2D) communication system, a vehicle networking communication system, a 4th generation (4 g) mobile communication system, such as a Long Term Evolution (LTE) system, a Worldwide Interoperability for Microwave Access (WiMAX) communication system, a fifth generation (5 g) mobile communication system, such as a new radio, NR) system, and a future communication system, such as a sixth generation (6 g) mobile communication system.

This application is intended to present various aspects, embodiments or features around a system that may include a number of devices, components, modules, and the like. It is to be understood and appreciated that the various systems may include additional devices, components, modules, etc. and/or may not include all of the devices, components, modules etc. discussed in connection with the figures. Furthermore, a combination of these schemes may also be used.

In addition, in the embodiments of the present application, words such as "exemplarily", "for example", etc. are used for indicating as examples, illustrations or explanations. Any embodiment or design described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments or designs. Rather, the word using examples is intended to present concepts in a concrete fashion.

In the embodiment of the present invention, "information", "command", "signal", "message", "channel", "signaling" may be used in combination, and it should be noted that the meaning to be expressed is consistent when the difference is not emphasized. "of", "corresponding", "canceling" and "corresponding" may sometimes be used in combination, and it should be noted that the intended meaning is consistent when differences are not emphasized.

The network architecture and the application scenario described in the embodiment of the present application are for more clearly illustrating the technical solution of the embodiment of the present application, and do not form a limitation on the technical solution provided in the embodiment of the present application, and it can be known by a person of ordinary skill in the art that the technical solution provided in the embodiment of the present application is also applicable to similar technical problems with the evolution of the network architecture and the occurrence of a new service scenario.

For the convenience of understanding the embodiments of the present application, a control method of a baler applied to the embodiments of the present application will be described in detail by taking an application scenario shown in fig. 1 as an example. Fig. 1 is a schematic view of an application scenario in which a baler control system provided by an embodiment of the present application is applied.

As shown in fig. 1, the application scenario includes a baler body 10, an information device 11, and a human-computer interaction module 12.

The information device 11 includes an information storage module and an information processing module for storing and processing information, and has a wireless transceiving function. Illustratively, it may be a cloud server.

The human-computer interaction module 12 is a terminal with a wireless transceiving function or a chip system that can be installed in the terminal. The human interaction module 12 may also be referred to as a user device, access terminal, subscriber unit, subscriber station, mobile station, remote terminal, mobile device, user terminal, wireless communication device, user agent, or user device. The human-computer interaction module 12 in the embodiment of the present application may be a mobile phone (mobile phone), a tablet computer (Pad), a computer with a wireless transceiving function, a Virtual Reality (VR) terminal device, an Augmented Reality (AR) terminal device, a wireless terminal in industrial control (industrial control), a wireless terminal in self driving (self driving), a wireless terminal in remote medical (remote medical), a wireless terminal in smart grid (smart grid), a wireless terminal in transportation safety (transportation safety), a wireless terminal in smart city (smart city), a wireless terminal in smart home (smart home), a vehicle-mounted terminal, an RSU with a terminal function, and the like. The human-computer interaction module 12 of the present application may also be an on-board module, an on-board component, an on-board chip, or an on-board unit that is built in the vehicle as one or more components or units, and the vehicle may implement the bundling machine control method provided by the present application through the built-in on-board module, on-board component, on-board chip, or on-board unit.

It should be noted that, a client for controlling the baler body 10 is installed on the human-computer interaction module 12, and the client may be an APP, a webpage, an applet, or the like accessed by a user. On the client, various information may be displayed, including statistics of all machines, such as total number of bundles, number of bundles per day, binder location, total number of bundles for a particular binder, number of bundles per day, etc. Past data can also be queried in various ways according to time periods, any machine and the like.

The bundling machine body 10 is provided with a controller and a communication part, and the controller can be provided with a 4G or 5G network module, an Internet of things card and a positioning module; the information equipment 11 comprises an external network cloud server with a fixed IP, and a database system is arranged in the external network cloud server and used for storing the equipment information uploaded by the controller. The controller can acquire the position information of the current bundling machine once every 5 seconds, the Beidou/GPS track data is uploaded to a piece of positioning data reporting data in a UDP message mode through a 4G or 5G network, and after the cloud server receives the data, the real-time positioning information of the machine is stored in a database, and the latest positioning data is cached and displayed for use by a user. After the human-computer interaction module 12 is offline every time, the cloud server generates a track route according to the positioning data from the online to the offline in real time, and stores the track route in the database. The bundling machine body 10 can upload net bundle data to the cloud server every time the bundling machine body is bundled, and the net bundle data can include data such as a machine number, a bundling pressure value, a traveling track, a bale position and bundling time.

The bundling machine control system provided in the embodiment of the present application is applicable between the human-computer interaction module 12 and the information device 11 shown in fig. 1, and between the information device 11 and the bundling machine body 10, and for specific implementation, reference may be made to the following method embodiments, which are not described herein again.

It should be understood that fig. 1 is a simplified schematic diagram that is merely illustrated for ease of understanding, and that other information devices, and/or other human-computer interaction modules, not shown in fig. 1, may also be included in the scenario.

The baler control system provided by the embodiment of the present application will be specifically described below with reference to fig. 2 to 3.

Exemplarily, fig. 2 is a schematic structural diagram of a human-computer interaction module provided in an embodiment of the present application.

The human-computer interaction module 12 includes an instruction receiving unit 121 for receiving a user instruction, including but not limited to a voice recognition module, a touch screen, and the like, and the instruction receiving unit 121 is configured to receive an instruction sent by a user and feed back the instruction to the instruction processing unit. After receiving the instruction, the instruction processing unit 122 identifies the content of the instruction, identifies key information therein, and transmits the instruction to the information storage module 111 and/or the information processing module 112; in addition, the instruction processing unit 122 also makes a logic judgment on the information provided by the information storage module 111 and/or the information processing module 112, and if the information needs to be directly played, the information is played through the playing unit 123, and if the information does not need to be played separately, cache information is formed for the user to call and view. The information playing function is specifically realized, including but not limited to display screen pop-up window, sounder voice broadcast, etc.

Fig. 3 is a schematic structural diagram of a baler control system according to an embodiment of the present disclosure. The baler control system may be adapted for use in the scenario shown in figure 1.

The system control device comprises a man-machine interaction module 12, an information storage module 111 and an information processing module 112, wherein a remote user sends a 'bundling pressure is 6' instruction through the man-machine interaction module 12, and the instruction is stored in the information storage module 111; the information processing module calls an instruction, performs logic operation and analysis, and issues the instruction to the communication component 102; the communication component 102 transmits an instruction to the controller 101, and the controller 101 receives the instruction, controls the electromagnetic valve 104 to open and close to start bundling; the sensor 103 monitors the bundling pressure value in real time and feeds the bundling pressure value back to the controller 101; after the driver who controls the bundling machine body finishes bundling, the controller records an actual bundling pressure value and uploads actual bundling pressure value data to the information storage module 111 through the communication component 102 for recording; the information processing module 112 calls the bundling pressure value data of the information storage module 111 to perform logic operation; for example, if the actual bundling pressure value is 5, feeding back actual pressure value information to the human-computer interaction module 12, and the human-computer interaction module forming an alarm message, for example, "preset bundling pressure value 6, actual bundling pressure value 5" is transmitted to a remote user in a text or voice broadcast manner; for example, the actual bundling pressure value is 6 or more than 6, the information processing module sends the actual bundling pressure value information to the man-machine interaction module, but alarm information is not formed, and text or voice broadcasting is not performed.

The system control device comprises a man-machine interaction module 12, an information storage module 111 and an information processing module 112, wherein a remote user sends a command of 'the number of turns of winding the network is 10' through the man-machine interaction module 12, and the command is stored in the information storage module 111; the information processing module calls an instruction, performs logic operation and analysis, and issues the instruction to the communication component 102; the communication component 102 transmits an instruction to the controller 101, and the controller 101 receives the instruction, controls the electromagnetic valve 104 to open and close, and starts to wind the network; the sensor 103 monitors the number of winding turns in real time and feeds back the number to the controller 101; after the net winding of the driver controlling the bundling machine body is finished, the controller records the actual net winding number of turns and uploads the actual net winding number data to the information storage module 111 through the communication component 102 for recording; the information processing module 112 calls the actual number data of the net winding circle of the information storage module 111 to perform logic operation; for example, if the actual number of turns of the net winding is 8, feeding back information of the actual number of turns of the net winding to the human-computer interaction module 12, and the human-computer interaction module forming an alarm message, for example, "preset number of turns of the net winding 10, actual number of turns of the net winding 8" and transmitting the alarm message to a remote user in a text or voice broadcast mode; for example, if the actual bundling pressure value is 10 or more than 10, the information processing module sends the actual bundling pressure value information to the man-machine interaction module, but alarm information is not formed, and text or voice broadcasting is not performed.

In addition, the bundling machine body 10 further includes a touch display screen, and the touch display screen is disposed in the cab of the bundling machine body 10 and electrically connected to the controller 101. The touch display screen is used as a man-machine interaction device, and information is received from the controller 101 and/or the remote information storage module 111 and is used for displaying various parameter information of the bundling machine body and remote information transmitted from the communication component 102. The parameter information includes but is not limited to: the current bundling quantity, the historical bundling quantity, the net bundle allowance, the preset bundling pressure value, the actual bundling pressure value, the preset net winding number of turns, the actual net winding number of turns and the like. A driver in the cab can also click the touch display screen to check related information and modify a preset bundling pressure value and/or the number of winding turns.

The bundling machine body 10 further comprises a positioning module, specifically one or more of a Beidou positioning module, a GPS positioning module or other positioning modules with a real-time positioning function. The controller 101 can acquire the current bundling machine position information every 5s, upload the Beidou/GPS track data to the information storage module 111 through the communication component 102, store the real-time positioning information of the machine, cache the latest positioning data, and display the latest positioning data on the human-computer interaction module 12 when a remote user needs to check the data. After the human-computer interaction module 12 is offline each time, the information processing module 112 generates a trajectory route according to the positioning data from the current online to the current offline in real time, and stores the trajectory route in the information storage module 111. The baler body 10 may upload the bale data to the information storage module 111 every time a bale is baled, and the bale data may include data such as a machine number, a baling pressure value, a travel track, a bale position, and a baling time. Wherein the machine number is derived from a unique identifier provided on the baler body 10, which is uploaded to the information storage module 111 via the communication component 102.

Exemplarily, fig. 4 is a schematic composition diagram of a sensor provided in an embodiment of the present application. As shown in fig. 4, the sensor 103 includes at least one pressure switch 1031 and a proximity switch 1032, the pressure switches 1031 may be connected in series or in parallel, installed in the baling chamber of the baler body 10, and electrically connected to the controller 101, for monitoring the pressure value of the bales before the baling operation starts, during the baling operation, or after the baling operation ends; at least one proximity switch 1032, a plurality of proximity switches 1032 can be connected in series or in parallel, and are mounted on the baler body 10 and electrically connected to the controller 101 for monitoring the specific number of turns of the bale wrapping at any stage before the wrapping operation is started, during the wrapping operation, and after the wrapping operation is finished.

Illustratively, fig. 5 is a schematic composition diagram of a control system for managing a plurality of banders according to an embodiment of the present application. As shown in fig. 5, the system control device may control a plurality of bundling machines, each of which is independent, and the different bundling machine bodies 10 are distinguished by their own unique identification. When the system control device is suitable for a plurality of bundling machines, a remote user can independently issue an instruction to one of the plurality of bundling machines through the human-computer interaction module 12; or the same instruction is uniformly issued to a plurality of bundling machines. The data transmitted by the different baler bodies 10 to the information storage module 111 via the communication part 102 thereof includes the unique identifier of the baler body 10, so that the user can distinguish the different balers.

It should be understood that the information processing module 112 in the embodiments of the present application may be a Central Processing Unit (CPU), and the processor may also be other general-purpose processors, digital Signal Processors (DSPs), application Specific Integrated Circuits (ASICs), field Programmable Gate Arrays (FPGAs) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, and the like. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like.

It should also be understood that the information storage module 111 in the embodiments of the present application may be either volatile memory or nonvolatile memory, or may include both volatile and nonvolatile memory. The non-volatile memory may be a read-only memory (ROM), a Programmable ROM (PROM), an Erasable PROM (EPROM), an electrically Erasable EPROM (EEPROM), or a flash memory. Volatile memory can be Random Access Memory (RAM), which acts as external cache memory. By way of example, but not limitation, many forms of Random Access Memory (RAM) are available, such as Static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDR SDRAM), enhanced SDRAM (ESDRAM), synchlink DRAM (SLDRAM), and direct bus RAM (DR RAM).

It should be understood that the term "and/or" herein is merely one type of association relationship that describes an associated object, meaning that three relationships may exist, e.g., a and/or B may mean: a exists alone, A and B exist simultaneously, and B exists alone, wherein A and B can be singular or plural. In addition, the "/" in this document generally indicates that the former and latter associated objects are in an "or" relationship, but may also indicate an "and/or" relationship, which may be understood with particular reference to the former and latter text.

In the present application, "at least one" means one or more, "a plurality" means two or more. "at least one of the following" or similar expressions refer to any combination of these items, including any combination of the singular or plural items. For example, at least one (one) of a, b, or c, may represent: a, b, c, a-b, a-c, b-c, or a-b-c, wherein a, b, c may be single or multiple.

Those of ordinary skill in the art will appreciate that the elements of the examples described in connection with the embodiments disclosed herein may be implemented as electronic hardware, or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present application.

It can be clearly understood by those skilled in the art that, for convenience and brevity of description, the specific working processes of the system, the module and the unit described above may refer to the corresponding processes in the foregoing method embodiments, and are not described herein again.

In the several embodiments provided in this application, it should be understood that the disclosed system, module, and unit may be implemented in other ways. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the modules is only one logical division, and other divisions may be realized in practice, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form.

The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.

In addition, functional units in the embodiments of the present application may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.

The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims (9)

1. A bundling machine control system is suitable for a plurality of bundling machines and is characterized by comprising a bundling machine body and a system control device; the bundling machine body comprises a controller, a communication component, a sensor and an electromagnetic valve, wherein the controller is respectively connected with the sensor and the electromagnetic valve; the system control device comprises a man-machine interaction module, an information storage module and an information processing module which are connected in pairs; the controller is connected with the system control device through the communication component;

the bundling machine body further comprises a unique identifier, and the unique identifier is connected with the information storage module through the communication component;

the remote user independently issues an instruction to one of the bundling machines through the human-computer interaction module; or the same instruction is uniformly issued to a plurality of bundling machines.

2. The baler control system of claim 1, wherein the human-computer interaction module comprises an instruction receiving unit, an instruction processing unit, a playing unit;

the instruction receiving unit is used for receiving a user instruction and sending the user instruction to the instruction processing unit;

the instruction processing unit is used for processing a user instruction and sending or calling information to the information storage module;

the playing unit is used for displaying or broadcasting information.

3. The baler control system of claim 2, wherein the information processing module is configured to process information provided by the information storage module and/or the controller and to display or broadcast the information on the play unit.

4. A baler control system according to claim 1, characterised in that the solenoid valve opens and closes under the control of the controller to effect a baling and/or a webbing operation.

5. The baler control system of claim 4, wherein the sensor comprises a pressure switch, a proximity switch, the pressure switch for detecting a baling pressure value during a baling operation; the proximity switch is used for detecting the number of net winding turns during net winding operation.

6. A baler control system according to claim 5, characterised in that the controller is adapted to receive baling pressure value and/or lap number information and is connected to the information storage module via the communication means.

7. The baler control system of any one of claims 1-6, wherein the baler body further comprises a touch-sensitive display screen, the touch-sensitive display screen being connected with the controller.

8. The baler control system of claim 7, wherein the touch-sensitive display screen is configured to receive and/or display instructions to interact with the controller.

9. The baler control system of claim 1, wherein the baler body further comprises a positioning module for recording and sending real-time positioning information of the baler body to the information storage module.

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