CN218439679U

CN218439679U - Energy-saving air compressor

Info

Publication number: CN218439679U
Application number: CN202222548489.9U
Authority: CN
Inventors: 王元楷; 刘平; 杨爱军; 杨昌进; 吴华岑
Original assignee: Foshan Hanyue Powder Coating Co ltd
Current assignee: Foshan Hanyue Powder Coating Co ltd
Priority date: 2022-09-26
Filing date: 2022-09-26
Publication date: 2023-02-03
Anticipated expiration: 2032-09-26

Abstract

The utility model discloses an energy-saving air compressor relates to air compressor technical field, specifically is an energy-saving air compressor, including loading board, unable adjustment base, air compressor, unable adjustment base fixed mounting is at the upper surface of loading board, air compressor installs the inboard at unable adjustment base, the mounting groove has been seted up to the bottom of loading board, fixed mounting has the mounting bracket in the mounting groove that the loading board bottom was seted up. This energy-saving air compressor can drive two-way lead screw through starting servo motor and rotate, utilize two-way lead screw to drive the swivel nut, make the swivel nut drive the mount and remove then, make the cooling jacket laminate to air compressor, cool off air compressor through the inside water of cooling jacket, can realize the circulation of water through shunt tubes and pump line, and utilize ice machine and radiator fan to cool off the water in the circulation, can improve the cooling efficiency to air compressor.

Description

Energy-saving air compressor

Technical Field

The utility model relates to an air compressor technical field specifically is an energy-saving air compressor.

Background

The air compressor is a device for compressing gas, the air compressor is similar to a water pump, most of the air compressors are of a reciprocating piston type, rotating blades or rotating screws, and centrifugal compressors are very large application programs, but the air compressor continuously runs at a high speed in normal operation, runs in an overload mode, is added/unloaded and causes great noise in running of the air compressor, and the high-speed rotation of impeller blades of the air compressor is that bearings can generate heat and friction with air generates heat, so that the air compressor is very important for cooling the air compressor.

SUMMERY OF THE UTILITY MODEL

The utility model provides an energy-saving air compressor has solved the problem of proposing among the above-mentioned background art to the not enough of prior art.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides an energy-saving air compressor, includes loading board, unable adjustment base, air compressor, unable adjustment base fixed mounting is at the upper surface of loading board, air compressor installs the inboard at unable adjustment base, the mounting groove has been seted up to the bottom of loading board, fixed mounting has the mounting bracket in the mounting groove that the loading board bottom was seted up, the positive fixed mounting of mounting bracket has servo motor, the fixed cover has connect two-way lead screw on servo motor's the output shaft, the equal threaded connection in both sides has the swivel nut around the two-way lead screw surface, the top fixed mounting of swivel nut has the mount, the side fixed mounting of mount has the cooling jacket.

Optionally, the equal fixed mounting in the left and right sides of mount has the cooler bin, the shunt tubes is installed to the downside of cooling cover, the one end of shunt tubes is in the cooler bin inside, the ice machine is installed in the shunt tubes middle section, radiator fan is installed to the side-mounting of cooler bin, the internally mounted of cooler bin has the water pump, install the pump line on the water pump, the top of pump line is in the inside upside of cooling cover.

Optionally, the diameter of the middle section of the shunt pipe is half of the maximum diameter of the shunt pipe, and the ice maker is communicated with the cooling tank.

Optionally, the rear side of the upper surface of the fixed base is hinged with a clamping arm through a hinge, the front side of the upper surface of the fixed base is welded with a fastening stud, and the outer surface of the fastening stud is in threaded connection with a fastening nut.

Optionally, a fastening groove is formed in the middle of the clamping arm, and the width of the fastening nut is greater than that of the fastening groove formed in the middle of the clamping arm.

Optionally, the left side and the right side of the threaded sleeve are fixedly provided with limit blocks, and the inner side of the mounting frame is provided with a movable groove matched with the limit blocks.

Optionally, a sound insulation groove is formed in the inner side of the cooling cover, silencing cotton is installed on the inner side of the cooling cover, and the sound insulation groove and the silencing cotton are installed at intervals.

The utility model provides an energy-saving air compressor possesses following beneficial effect:

1. this energy-saving air compressor can drive two-way lead screw through starting servo motor and rotate, utilize two-way lead screw to drive the swivel nut, make the swivel nut drive the mount and remove then, make the cooling jacket laminate to air compressor, cool off air compressor through the inside water of cooling jacket, can realize the circulation of water through shunt tubes and pump line, and utilize ice machine and radiator fan to cool off the water in the circulation, can improve the cooling efficiency to air compressor.

2. This energy-saving air compressor, can carry out the noise that air compressor produced through the sound insulation groove and constantly swing back, then eliminate the noise gradually, utilize the amortization cotton can further absorb the cause, reduce the noise that air compressor produced, can carry out the centre gripping to air compressor through upset centre gripping arm, can fix a position air compressor through screwing up the lock nut, make air compressor more stable at the operation in-process, convenient to use person carries out dismouting and maintenance simultaneously, the convenience of dismouting has been improved.

Drawings

FIG. 1 is a schematic side view of the present invention;

FIG. 2 is a schematic view of the three-dimensional structure of the holding arm of the present invention;

FIG. 3 is a schematic view of the three-dimensional structure inside the cooling box of the present invention;

fig. 4 is a schematic view of the three-dimensional structure of the mounting rack of the present invention.

In the figure: 1. a carrier plate; 2. a fixed base; 3. an air compressor; 4. a mounting frame; 5. a servo motor; 6. a bidirectional screw; 7. a threaded sleeve; 8. a limiting block; 9. a fixed mount; 10. a cooling jacket; 11. a sound-insulating groove; 12. silencing cotton; 13. tightening the nut; 14. a cooling tank; 15. a shunt tube; 16. an ice maker; 17. a heat radiation fan; 18. a water pump; 19. a pump water pipe; 20. a clamp arm; 21. and tightening the stud.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1, fig. 2, fig. 3 and fig. 4, the present invention provides a technical solution: an energy-saving air compressor comprises a bearing plate 1, a fixed base 2 and an air compressor 3, wherein the fixed base 2 is fixedly arranged on the upper surface of the bearing plate 1, the upper surface of the bearing plate 1 is provided with a movable groove matched with a fixed frame 9, the air compressor is installed on the inner side of the fixed base 2, a mounting groove is formed in the bottom of the bearing plate 1, a mounting frame 4 is fixedly installed in the mounting groove formed in the bottom of the bearing plate 1, a servo motor 5 is fixedly installed on the front face of the mounting frame 4, a bidirectional lead screw 6 is fixedly sleeved on an output shaft of the servo motor 5, threaded sleeves 7 are respectively connected to the front side and the rear side of the outer surface of the bidirectional lead screw 6 in a threaded manner, limit blocks 8 are respectively and fixedly installed on the left side and the right side of each threaded sleeve 7, a movable groove matched with the limit blocks 8 is formed in the inner side of the mounting frame 4, and the limit blocks 8 can be used for limiting the threaded sleeves 7, the screw sleeve 7 is more stable in the driving process, the phenomenon that the screw sleeve 7 rotates when moving is avoided, the top of the screw sleeve 7 is fixedly provided with the fixing frame 9, the side surface of the fixing frame 9 is fixedly provided with the cooling cover 10, the inner side of the cooling cover 10 is provided with the sound insulation groove 11, the inner side of the cooling cover 10 is provided with the silencing cotton 12, the sound insulation groove 11 and the silencing cotton 12 are arranged at intervals, the noise generated by the air compressor 3 can be continuously oscillated by utilizing the sound insulation groove 11, then the noise is gradually eliminated, the noise can be further absorbed by utilizing the silencing cotton 12, the noise generated by the air compressor 3 is reduced, the inner side of the cooling cover 10 is arc-shaped, the cooling cover 10 can be made to fit the air compressor 3 more closely, and the cooling effect of the cooling cover 10 is made more excellent.

Referring to fig. 1, 2, 3 and 4, cooling boxes 14 are fixedly mounted on the left and right sides of a fixing frame 9, a shunt tube 15 is mounted on the lower side of a cooling cover 10, the diameter of the middle section of the shunt tube 15 is half of the maximum diameter of the shunt tube 15, an ice maker 16 is communicated with the cooling boxes 14, so that a small amount of circulating water can enter the ice maker 16 to make ice and cool water, a large amount of water enters the cooling boxes 14, the ice maker 16 is used for air cooling to accelerate cooling of the circulating water, one end of the shunt tube 15 is located inside the cooling boxes 14, the ice maker 16 is mounted in the middle section of the shunt tube 15, the circulating water can be cooled by cooperation of the ice maker 16 and a heat dissipation fan 17, so that cooling efficiency can be accelerated, a heat dissipation fan 17 is mounted on the side surface of the cooling boxes 14, a water pump 18 is mounted inside the cooling boxes 14, a water pump pipe 19 is mounted on the water pump 18, and the top of the water pump pipe 19 is located on the upper side inside of the cooling cover 10.

Please refer to fig. 1, fig. 2 and fig. 3, the rear side of the upper surface of the fixing base 2 is hinged with a clamping arm 20 through a hinge, a fastening groove is formed in the middle of the clamping arm 20, the width of the fastening nut 13 is greater than that of the fastening groove formed in the middle of the clamping arm 20, the clamping arm 20 can be positioned by screwing the fastening nut 13, and then the fixing of the air compressor 3 is completed, the fastening stud 21 is welded on the front side of the upper surface of the fixing base 2, the fastening nut 13 is connected to the outer surface of the fastening stud 21 through a thread, a rubber pad is arranged inside the fixing base 2 and the clamping arm 20, the rubber pad is soft, so that the air compressor 3 can be protected, and the clamping arm 20 can be prevented from scratching the surface of the air compressor 3 in the clamping process.

To sum up, this energy-saving air compressor, during the use, at first the user need overturn centre gripping arm 20 and carry out the centre gripping to air compressor 3, screw up the lock nut 13 and can fix a position air compressor 3 after that, make air compressor 3 more stable in the operation process, start servo motor 5 and drive two-way lead screw 6 and rotate after that, utilize two-way lead screw 6 to drive swivel nut 7, then make swivel nut 7 drive mount 9 remove, make cooling cover 10 laminate air compressor 3, utilize the inside water of cooling cover 10 to cool off air compressor 3, utilize shunt tubes 15 and pump line 19 can realize the circulation of water, and utilize ice machine 16 and radiator fan 17 to cool off the water in the circulation, utilize sound insulation groove 11 to carry out the continuous back oscillation to the noise that air compressor 3 produced simultaneously, then eliminate the noise gradually, utilize amortization cotton 12 can further cause to absorb, reduce the noise that air compressor 3 produced, so can.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an energy-saving air compressor, includes loading board (1), unable adjustment base (2), air compressor (3), unable adjustment base (2) fixed mounting is at the upper surface of loading board (1), air compressor (3) are installed in the inboard of unable adjustment base (2), its characterized in that: the mounting groove has been seted up to the bottom of loading board (1), fixed mounting has mounting bracket (4) in the mounting groove that loading board (1) bottom was seted up, the positive fixed mounting of mounting bracket (4) has servo motor (5), fixed cover has been connect two-way lead screw (6) on the output shaft of servo motor (5), the equal threaded connection in both sides has swivel nut (7) around two-way lead screw (6) surface, the top fixed mounting of swivel nut (7) has mount (9), the side fixed mounting of mount (9) has cooling jacket (10).

2. An energy efficient air compressor as claimed in claim 1, wherein: the equal fixed mounting in the left and right sides of mount (9) has cooler bin (14), shunt tubes (15) are installed to the downside of cooling cover (10), the one end of shunt tubes (15) is inside cooler bin (14), ice machine (16) are installed in shunt tubes (15) middle section, radiator fan (17) are installed to the side-mounting of cooler bin (14), the internally mounted of cooler bin (14) has water pump (18), install pump water pipe (19) on water pump (18), the top of pump water pipe (19) is in the inside upside of cooling cover (10).

3. An energy efficient air compressor as claimed in claim 2, wherein: the diameter of the middle section of the shunt pipe (15) is half of the maximum diameter of the shunt pipe (15), and the ice maker (16) is communicated with the cooling tank (14).

4. An energy efficient air compressor as claimed in claim 1, wherein: the rear side of the upper surface of the fixed base (2) is hinged with a clamping arm (20) through a hinge, a fastening stud (21) is welded to the front side of the upper surface of the fixed base (2), and a fastening nut (13) is connected to the outer surface of the fastening stud (21) in a threaded mode.

5. An energy efficient air compressor as claimed in claim 4, wherein: the middle part of the clamping arm (20) is provided with a fastening groove, and the width of the fastening nut (13) is larger than that of the fastening groove formed in the middle part of the clamping arm (20).

6. An energy efficient air compressor as claimed in claim 1, wherein: the left side and the right side of the threaded sleeve (7) are fixedly provided with limit blocks (8), and the inner side of the mounting rack (4) is provided with a movable groove matched with the limit blocks (8).

7. An energy efficient air compressor as claimed in claim 1, wherein: the sound insulation cover is characterized in that a sound insulation groove (11) is formed in the inner side of the cooling cover (10), silencing cotton (12) is installed on the inner side of the cooling cover (10), and the sound insulation groove (11) and the silencing cotton (12) are installed at intervals.