CN218433437U

CN218433437U - Intelligent block metal charging machine

Info

Publication number: CN218433437U
Application number: CN202222036532.3U
Authority: CN
Inventors: 蒋泽军; 谢上川; 刘德昆
Original assignee: Hangzhou Xinchuan New Material Co ltd
Current assignee: Hangzhou Xinchuan New Material Co ltd
Priority date: 2022-08-04
Filing date: 2022-08-04
Publication date: 2023-02-03
Anticipated expiration: 2032-08-04

Abstract

The utility model discloses a cubic metal charging machine of intelligence, it relates to the conveying equipment field, concretely relates to cubic metal charging machine of intelligence. This feeder mainly includes: go up feed bin, baffle, conveyer belt, infrared detection instrument, safety cover, second conveyer belt, first box, exhaust fan, fan unit, second box, buffer, plastic casing, third conveyer belt, fastener, go up the inside baffle that is equipped with of feed bin, baffle and last feed bin fixed connection, it is connected with the second box to go up the feed bin bottom, it is equipped with first conveyer belt to go up feed bin discharge gate department, first conveyer belt one side is equipped with the second conveyer belt, second conveyer belt below is equipped with first box, second conveyer belt top is equipped with the safety cover. The utility model discloses baffle and last feed bin fixed connection in the well upper bunker for block the material, avoid the material to pile up in transfer passage too much, the material that is blockked can leave the feed bin and get into first conveyer belt under the extrusion of other materials.

Description

Intelligent massive metal charging machine

Technical Field

The utility model relates to a conveying equipment field, concretely relates to cubic metal feeder of intelligence.

Background

In the process of metal powder processing, feeding is an especially important link, and most of the existing feeding methods are manual feeding, and metal blocks to be processed need to be manually placed at processing positions. For example, in the reinforced process of metal block, need the manual work to place the treatment facility with waiting to process the part in, realize the material loading, artifical material loading mode production efficiency is low, the cost of labor is high and the operation is unsafe, artifical material loading also damages the product in the material loading process easily, consequently, need to design a material loading equipment urgently, guarantees that material loading process is high-efficient and safe.

The prior art provides some solutions, such as prior patents: KR20220019096A System for polymerizing prepolymer this patent provides a specific feeding mechanism for taking the pre-polymer, which includes a telescopic closed loop conveyor that can efficiently and automatically feed the pre-polymerized material to the building 3D printing machine.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an intelligence cubic metal charging machine in order to solve above-mentioned problem.

In order to realize above-mentioned purpose the utility model relates to a cubic metal charging machine of intelligence includes: go up the feed bin, go up the inside baffle that is equipped with of feed bin, baffle and last feed bin fixed connection, it is connected with the second box to go up feed bin bottom, it is equipped with first conveyer belt to go up feed bin discharge gate department, first conveyer belt one side is equipped with the second conveyer belt, second conveyer belt below is equipped with first box, second conveyer belt top is equipped with the safety cover.

Go up baffle and last feed bin fixed connection in the feed bin for block the material, avoid the material to pile up in transfer passage too much, the material that is blockked can leave feed bin and get into first conveyer belt under the pushing and extruding of other materials.

Fan unit, fan unit locates on the inner wall of safety cover one side, fan unit and safety cover fixed connection, fan unit includes the base, base upper end column part equipartition is equipped with the second blade, base one side is equipped with the intermediate junction spare, the intermediate junction spare opposite side is equipped with the top carousel, the equipartition is equipped with first blade on the top carousel excircle, intermediate junction spare center through-hole department is equipped with the rotation axis, the rotation axis is connected simultaneously with base, intermediate junction spare and top carousel, the base outside is equipped with the shell, shell and the inseparable laminating of base lower extreme.

Fan unit and safety cover one side inner wall fixed connection, the feeder outside is located to drive fan unit's motor, when the material gets into inside the second conveyer belt, the motor drives the rotation axis rotation who links to each other with the motor, because the rotation axis mainly divide into outside axle sleeve and axle two parts, and outside axle sleeve is equipped with the screw thread, consequently, can with intermediate junction spare fixed connection, rotation axis rotation drives the columnar body rotation of base upper end, consequently, drive the second blade and rotate, furthermore, the top carousel of being connected with intermediate junction spare rotates simultaneously, and then drive first blade work, the air current that arouses when the second blade rotates can drive first blade work to a certain extent, and then required moment of torsion when reducing the motor start-up, make the motor lectotype more various, fan unit's main effect lies in sweeping the dust and the metal powder that material surface has, keep the material surface clean.

An infrared detector is arranged on one side of the first conveying belt and fixedly connected with the protective wall on the outer side of the first conveying belt, the infrared detector is arranged on the inner side of the protective wall, an exhaust fan is arranged at the top of the protective cover, a buffer device is arranged on one side of the second conveying belt, and the buffer device is fixedly connected with the first box body.

When the material leaves the feed bin and gets into first conveyer belt, the infrared detection instrument that is located on the first transmission outside guard wall begins work, the main objective of infrared detection instrument work is in order to prevent that the material from piling up and blocking transfer passage, the theory of operation of infrared detection instrument is that the infrared ray that the device jetted out just can carry signal to give the control motor of feed bin bottom carousel in the control when the material separation reaches more than 10s, can stall after this motor received the signal, treat that artifical solution blocks the problem after the restart motor, loading attachment can the reworking, in addition, the safety cover that is located the second conveyer belt top can protect the conveyer belt, and avoid the material to receive other external factors and influence.

The second box body comprises a bottom plate, a second motor is arranged on one side of the bottom plate, a tapered roller bearing is fixedly connected on one side of the second motor, a gear is arranged on the outer circle of the tapered roller bearing, a connecting shaft is arranged on one side of the gear, and a chassis is arranged on one side of the connecting shaft.

Go up the feed bin bottom and be equipped with the chassis, can rotate for last feed bin, consequently choose for use the gear as drive disk assembly for obtaining better transmission effect, second motor and bottom plate fixed connection, the during operation second motor rotates and drives the connecting axle and rotate, rotates with connecting axle fixed connection's chassis.

The motor-driven type automatic water supply device is characterized in that a first motor is arranged in the first box body, one side of the first motor is fixedly connected with a shaft, one side of the shaft is provided with a second shaft sleeve, one side of the second shaft sleeve is provided with a gasket, a protective shell is arranged outside the shaft, positioning collars are uniformly distributed in the protective shell and fixedly connected with the shaft, the other side of the shaft is provided with the gasket, one side of the gasket is provided with a first shaft sleeve, one side of the first shaft sleeve is provided with an end cover, and the end cover is connected with the end part on one side of the shaft.

The conveyer belt mainly divide into two parts of belt and band pulley, one side band pulley is protecting sheathing promptly and is the initiative piece, the second motor with locate the axle fixed connection in the protecting sheathing, set up in epaxial position circle cover can also play the location to inside axle when connecting protecting sheathing and prevent that the skew from appearing in the axle course of working, axle one side is equipped with the end cover, end cover one side is equipped with first axle sleeve, the axle can rotate for the end cover, the end cover is the mounting, the vibrations can take place for the axle during operation, consequently, set up the packing ring in first axle sleeve one side, can prevent that the axle from taking place the emergence of not hard up this condition because of the vibrations that the work produced.

The exhaust fan comprises a positioning shell, the positioning shell is uniformly distributed on the top of the protection cover, a fan ring is arranged in the positioning shell, a fastener is arranged in the fan ring, the fastener and the fan ring are located on the same axis, and large blades are uniformly distributed on one side of the fastener.

Exhaust fan uses with the fan unit is supporting, and drive fan unit's motor is located on the guard shield, and location shell and fan snare all are used for the location fan and play the guard action to the flabellum, fastener and the screw thread post fixed connection at big blade center, and the motor during operation, the rotatory dust suction device outside that will be blown off by fan unit of big blade.

Buffer is including supporting the base, support base and first box fixed connection, it is equipped with the roll to support the base top, the roll rotates with supporting the base to be connected, the support column equipartition is located the second conveyer belt and is placed the inslot of board top, and is located the belt below, the support column can rotate for the belt.

The support column can support the belt, make belt both sides and horizontal plane form the contained angle, make the belt obtain bigger tensile force, the not hard up phenomenon of belt appears in avoiding the work, second conveyer belt one side is equipped with buffer, buffer is including the roll, the roll can rotate for supporting the base, because, the material has inertia when leaving the second conveyer belt, directly get into next device and cause the damage easily, design buffer can slow down the speed of material whereabouts, the material can just can leave buffer after a section distance of gliding on the roll.

The plastic shell is arranged on one side of the protection cover, a fastening piece is arranged on one side, away from the protection cover, of the plastic shell, a third conveying belt is arranged inside the plastic shell, the third conveying belt is located on one side of the buffer device, and the third conveying belt is fixedly connected with the buffer device.

Plastic casing is connected with the safety cover, and plastic casing and safety cover joint gap department adopt rubber to seal, the plastic casing design is transparent, can observe the internal arrangement operational aspect, plastic casing bottom equipartition is equipped with the cylinder that is used for the support in addition, the fastener is located plastic casing one side, the aim at of fastener is connected plastic casing and subsequent processing equipment, through fastener with plastic casing and subsequent processing equipment fixed connection, make whole material loading process be in an inclosed space, the material has been avoided being polluted by external pollutant, the inside third conveyer belt of plastic casing can be with the material transportation in the slant, material transportation can be along plastic casing's pipe wall whereabouts when to the conveyer belt end, accomplish reinforced.

Drawings

Fig. 1 is a schematic structural view of an intelligent bulk metal charger according to the present invention;

fig. 2 is a schematic structural view of a fan apparatus according to the present invention;

FIG. 3 is a schematic view of a connection structure between a conveyor belt and a motor according to the present invention;

fig. 4 is a schematic structural view of a buffer device according to the present invention;

fig. 5 is a schematic view of a connection structure between a chassis and a motor according to the present invention;

fig. 6 is a schematic structural view of an exhaust fan according to the present invention.

1, feeding a bin; 2-a baffle plate; 3-a first conveyor belt; 4-an infrared detector; 5-a protective cover; 6-a second conveyor belt; 7-a first box; 8-exhaust fan; 9-a fan device; 10-a second box; 11-a buffer device; 12-a plastic housing; 13-a third conveyor belt; 14-a fastener; 201-end cap; 202-a first sleeve; 203-a gasket; 204-positioning ring; 205-axis; 206-a protective housing; 207-second shaft sleeve; 208-a first motor; 301-support column; 401-a chassis; 402-a connecting shaft; 403-gear wheel; 404-tapered roller bearings; 405-a second motor; 406-a backplane; 801-positioning the housing; 802-fan collar; 803-large leaf; 804-a fastener; 901-top cover; 902-top carousel; 903 — a first blade; 904-rotation axis; 905-intermediate connection; 906-a second blade; 907-a base; 1101-a roll; 1102 — a support base.

Detailed description of the preferred embodiments

The embodiments of the present invention will be described in further detail with reference to the accompanying drawings.

Example 1:

referring to fig. 1, a schematic structural diagram of an intelligent bulk metal charger includes: go up feed bin 1, go up 1 inside baffles 2 that are equipped with of feed bin, baffle 2 and 1 fixed connection of feed bin, it is connected with second box 10 to go up 1 bottom of feed bin, it is equipped with first conveyer belt 3 to go up 1 discharge gate department of feed bin, 3 one sides of first conveyer belt are equipped with

second conveyer belt

6, 6 below of second conveyer belt are equipped with

first box

7, 6 tops of second conveyer belt are equipped with safety cover 5.

Go up baffle 2 and last feed bin 1 fixed connection in the feed bin 1 for block the material, avoid the material to pile up in transfer passage too much, the material that is blockked can leave feed bin 1 and get into first conveyer belt 3 under the pushing of other materials.

The fan device 9 is arranged on the inner wall of one side of the protective cover 5, the fan device 9 is fixedly connected with the protective cover 5, the fan device 9 comprises a base 907, second blades 906 are uniformly distributed on the columnar part of the upper end of the base 907, an intermediate connecting piece 905 is arranged on one side of the base 907, a top rotating disc 902 is arranged on the other side of the intermediate connecting piece 905, first blades 903 are uniformly distributed on the outer circle of the top rotating disc 902, a rotating shaft 904 is arranged at the central through hole of the intermediate connecting piece 905, the rotating shaft 904 is simultaneously connected with the base 907, the intermediate connecting piece 905 and the top rotating disc 902, a shell 901 is arranged on the outer side of the base 907, and the shell 901 is tightly attached to the lower end of the base 907.

Fan unit 9 and 5 one side inner wall fixed connection of safety cover, the feeder outside is located to the motor of drive fan unit 9, when the material gets into inside second conveyer belt 6, the motor drives the rotation axis 904 that links to each other with the motor and rotates, because rotation axis 904 mainly divide into outside axle sleeve and axle two parts, and outside axle sleeve is equipped with the screw thread, consequently, can with intermediate junction piece 905 fixed connection, rotation axis 904 rotates the columnar body that drives the base 907 upper end and rotates, consequently, drive second blade 906 and rotate, furthermore, top carousel 902 of being connected with intermediate junction piece 905 rotates simultaneously, and then drive first blade 903 work, the air current that arouses when second blade 906 rotates can drive first blade 903 work to a certain extent, and then required moment of torsion when reducing the motor and starting, make the motor lectotype more various, fan unit 9's main effect lies in sweeping dust and the metal powder that material surface has, keep the material surface clean.

According to the structural schematic diagram of the intelligent block metal feeding machine, referring to the attached drawing 1, an infrared detector 4 is arranged on one side of a first conveying belt 3, the infrared detector 4 is fixedly connected with a protection wall on the outer side of the first conveying belt 3, the infrared detector 4 is arranged on the inner side of the protection wall, an exhaust fan 8 is arranged at the top of a protection cover 5, a buffer device 11 is arranged on one side of a second conveying belt 6, and the buffer device 11 is fixedly connected with a first box body 7.

When the material leaves feed bin 1 and gets into first conveyer belt 3, be located the work of infrared detection instrument 4 on the 3 outside protective wall of first transmission, the main objective of infrared detection instrument 4 work is in order to prevent that the material from piling up and blocking transfer passage, infrared detection instrument 4's theory of operation is that the infrared ray that the device jetted out just can carry the control motor of signal for controlling feed bin 1 bottom carousel when the material separation reaches more than 10s, can stall after this motor received the signal, treat that the manual work solves restart motor behind the jam problem, loading attachment can the reworking, in addition, the safety cover 5 that is located 6 tops of second conveyer belt can protect the conveyer belt, and avoid the material to receive other external factors and influence.

Referring to fig. 5, the second box 10 includes a bottom plate 406, a second motor 405 is disposed on one side of the bottom plate 406, a tapered roller bearing 404 is fixedly connected to one side of the second motor 405, a gear 403 is disposed on an outer circle of the tapered roller bearing 404, a connecting shaft 402 is disposed on one side of the gear 403, and a bottom plate 401 is disposed on one side of the connecting shaft 402.

Go up feed bin 1 bottom and be equipped with chassis 401, can rotate for last feed bin 1, consequently choose for use gear 403 as drive assembly for obtaining better transmission effect, second motor 405 and bottom plate 406 fixed connection, the during operation second motor 405 rotates and drives connecting axle 402 and rotate, rotates with connecting axle 402 fixed connection's chassis 401.

Referring to fig. 3, a schematic view of a connection structure of a conveyor belt and a motor is provided, a first motor 208 is provided in a first box 7, a shaft 205 is fixedly connected to one side of the first motor 208, a second shaft sleeve 207 is provided on one side of the shaft 205, a gasket 203 is provided on one side of the second shaft sleeve 207, a protective shell 206 is provided outside the shaft 205, positioning collars 204 are uniformly distributed in the protective shell 206, the positioning collars 204 are fixedly connected to the shaft 205, the gasket 203 is provided on the other side of the shaft 205, a first shaft sleeve 202 is provided on one side of the gasket 203, an end cover 201 is provided on one side of the first shaft sleeve 202, and the end cover 201 is connected to one end of the shaft 205.

The conveyor belt mainly comprises a belt and belt wheels, wherein the belt wheel on one side, namely a protective shell 206, is a driving part, a second motor 208 is fixedly connected with a shaft 205 arranged in the protective shell 206, a positioning ring sleeve 204 arranged on the shaft 205 can position the inner shaft 205 while being connected with the protective shell 206 to prevent the shaft 205 from deviating in the working process, an end cover 201 is arranged on one side of the shaft 205, a first shaft sleeve 202 is arranged on one side of the end cover 201, the shaft 205 can rotate relative to the end cover 201, the end cover 201 is a fixing part, the shaft 205 can vibrate in the working process, and therefore a gasket 203 is arranged on one side of the first shaft sleeve 202 to prevent the shaft 205 from loosening due to vibration generated by working.

Referring to fig. 6, the exhaust fan 8 includes a positioning housing 801, the positioning housing 801 is uniformly arranged on the top of the protection cover 5, a fan collar 802 is arranged in the positioning housing 801, a fastener 804 is arranged in the fan collar 802, the fastener 804 and the fan collar 802 are on the same axis, and large blades 803 are uniformly arranged on one side of the fastener 804.

The exhaust fan 8 is matched with the fan device 9 for use, a motor for driving the fan device 8 is arranged on the protective cover 5, the positioning shell 801 and the fan ring sleeve 802 are used for positioning the fan and protecting fan blades, the fastening piece 804 is fixedly connected with a threaded column at the center of the large blade 803, and when the motor works, the large blade 803 rotates to suck dust blown off by the fan device 9 out of the device.

Referring to fig. 4, the buffer device 11 includes a support base 1102, the support base 1102 is fixedly connected with the first box 7, a roller 1101 is disposed above the support base 1102, the roller 1101 is rotatably connected with the support base 1102, the support columns 301 are uniformly distributed in a groove above the placing plate of the second conveyor belt 6 and located below the conveyor belt, and the support columns 301 can rotate relative to the conveyor belt.

Support column 1102 can support the belt, make belt both sides and horizontal plane form the contained angle, make the belt obtain bigger tensile force, the not hard up phenomenon of belt appears in avoiding work, second conveyer belt 6 one side is equipped with buffer 11, buffer 11 is including roll 1101, roll 1101 can rotate for supporting base 1102, because, the material has inertia when leaving second conveyer belt 6, directly get into next device and cause the damage easily, design buffer 11 can slow down the speed of material whereabouts, the material can just can leave buffer 11 after a section distance of gliding on roll 1101.

Plastic casing 12 is connected with safety cover 5, and plastic casing 12 and safety cover 5 joint gap department adopt rubber to seal, plastic casing 12 designs for transparent, can observe the internal installation behavior, plastic casing 12 bottom equipartition is equipped with the cylinder that is used for the support in addition, fastener 14 is located plastic casing 12 one side, fastener 14's aim at connects plastic casing 12 and subsequent processing equipment, through fastener 14 with plastic casing 12 and subsequent processing equipment fixed connection, make whole material loading process be in an inclosed space, avoided the material to be polluted by external pollutant, the inside third conveyer belt 13 of plastic casing 12 can transport the material slant, can fall along the pipe wall of plastic casing 12 when the material transports to the conveyer belt end, accomplish reinforced.

Example 2:

the prepared materials are placed in the upper material bin 1, the motor is started, the chassis 401 rotates at the moment, the materials enter the first conveying belt 3 from the channel of the upper material bin 1, the first conveying belt 3 works to convey the materials to the second conveying belt 6, the fan device 9 sweeps metal dust on the surfaces of the materials, the metal dust swept and raised is taken out of the feeding machine by the exhaust fan 8, the materials enter the buffer device 11 after leaving the second conveying belt 6, and the decelerated materials are conveyed to subsequent processing equipment by the third conveying belt 13.

The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.

Claims

1. An intelligent bulk metal charger comprising:

the material loading device comprises a material loading bin (1), wherein a baffle (2) is arranged inside the material loading bin (1), the baffle (2) is fixedly connected with the material loading bin (1), a second box body (10) is connected to the bottom of the material loading bin (1), a first conveying belt (3) is arranged at a discharge port of the material loading bin (1), a second conveying belt (6) is arranged on one side of the first conveying belt (3), a first box body (7) is arranged below the second conveying belt (6), a protective cover (5) is arranged above the second conveying belt (6),

fan unit (9), fan unit (9) are located on safety cover (5) one side inner wall, fan unit (9) and safety cover (5) fixed connection, its characterized in that: the fan device (9) comprises a base (907), second blades (906) are uniformly distributed on a columnar part at the upper end of the base (907), a middle connecting piece (905) is arranged on one side of the base (907), a top rotating disc (902) is arranged on the other side of the middle connecting piece (905), first blades (903) are uniformly distributed on the outer circle of the top rotating disc (902), a rotating shaft (904) is arranged at a central through hole of the middle connecting piece (905), the rotating shaft (904) is connected with the base (907), the middle connecting piece (905) and the top rotating disc (902) at the same time, a shell (901) is arranged on the outer side of the base (907), and the shell (901) is tightly attached to the lower end of the base (907).

2. The intelligent bulk metal charging machine of claim 1, wherein: first conveyer belt (3) one side is equipped with infrared detector (4), infrared detector (4) and the protection wall fixed connection in the first conveyer belt (3) outside, and infrared detector (4) arrange the protection wall inboard in, safety cover (5) top is equipped with exhaust fan (8), second conveyer belt (6) one side is equipped with buffer (11), buffer (11) and first box (7) fixed connection.

3. The intelligent bulk metal charger of claim 1, wherein: the second box body (10) comprises a bottom plate (406), a second motor (405) is arranged on one side of the bottom plate (406), a tapered roller bearing (404) is fixedly connected on one side of the second motor (405), a gear (403) is arranged on the outer circle of the tapered roller bearing (404), a connecting shaft (402) is arranged on one side of the gear (403), and a chassis (401) is arranged on one side of the connecting shaft (402).

4. The intelligent bulk metal charger of claim 1, wherein: the improved structure of the automobile seat is characterized in that a first motor (208) is arranged in the first box body (7), one side of the first motor (208) is fixedly connected with a shaft (205), one side of the shaft (205) is provided with a second shaft sleeve (207), one side of the second shaft sleeve (207) is provided with a gasket (203), the outside of the shaft (205) is provided with a protective shell (206), positioning collars (204) are uniformly distributed in the protective shell (206), the positioning collars (204) are fixedly connected with the shaft (205), the other side of the shaft (205) is provided with the gasket (203), one side of the gasket (203) is provided with a first shaft sleeve (202), one side of the first shaft sleeve (202) is provided with an end cover (201), and the end cover (201) is connected with the end part on one side of the shaft (205).

5. The intelligent bulk metal charger of claim 2, wherein: exhaust fan (8) are including location shell (801), safety cover (5) top is located to location shell (801) equipartition, be equipped with fan snare (802) in location shell (801), be equipped with fastener (804) in fan snare (802), fastener (804) are in same axis with fan snare (802), fastener (804) one side equipartition is equipped with big blade (803).

6. The intelligent bulk metal charger of claim 2, wherein: buffer (11) are including supporting base (1102), supporting base (1102) and first box (7) fixed connection, supporting base (1102) top is equipped with roll (1101), roll (1101) rotate with supporting base (1102) and are connected, second conveyer belt (6) are placed the inslot equipartition of board top and are equipped with a plurality of support columns (301), and are located the belt below, support column (301) can rotate for the belt.

7. The intelligent bulk metal charger of claim 1, wherein: safety cover (5) one side is equipped with plastic casing (12), plastic casing (12) are kept away from safety cover (5) one side and are equipped with fastener (14), the inside third conveyer belt (13) that is equipped with of plastic casing (12), third conveyer belt (13) are located buffer (11) one side, and third conveyer belt (13) and buffer (11) fixed connection.