CN218427179U

CN218427179U - Chip removal machine

Info

Publication number: CN218427179U
Application number: CN202221921101.9U
Authority: CN
Inventors: 任乐; 李国峰; 杜希铮
Original assignee: Shenzhen Zhijie Machinery Equipment Co ltd
Current assignee: Shenzhen Shute Zhijie Machinery Co ltd
Priority date: 2022-07-25
Filing date: 2022-07-25
Publication date: 2023-02-03
Anticipated expiration: 2032-07-25

Abstract

The utility model relates to a chip removal machine, which is used for discharging the scraps produced during the operation of a machine tool and comprises a discharge channel, a liquid collecting box and a filter sieve; the liquid collection tank is positioned below the discharge channel and connected to the bottom of the discharge channel, and one side of the liquid collection tank is provided with a chip removal port; the filter screen is obliquely arranged in the liquid collecting tank, and the low end of the filter screen extends to the chip removal port. The utility model discloses technical scheme provides a chip removal machine separates out cutting fluid from the mixture through the filter sieve, collects cutting fluid through collection liquid box, practices thrift cutting fluid.

Description

Chip removal machine

Technical Field

The utility model relates to a conveyor technical field especially relates to a chip removal machine.

Background

The chip removal machine is mainly used for collecting various metal and nonmetal scraps produced by the numerical control machine tool and transmitting the scraps to the collecting vehicle.

When the existing chip removal machine works, the scraps and the cutting fluid are conveyed to the collecting vehicle together, so that the waste of the cutting fluid is caused.

SUMMERY OF THE UTILITY MODEL

The utility model provides a chip removal machine filters through the filter sieve and crosses cutting fluid, collects cutting fluid through the collection liquid case to realize the recovery of cutting fluid, practice thrift cutting fluid.

The utility model provides a chip removal machine, which is used for discharging the scraps produced during the operation of a machine tool and comprises a discharge channel, a liquid collecting box and a filter sieve;

the liquid collection tank is positioned below the discharge channel and connected to the bottom of the discharge channel, and one side of the liquid collection tank is provided with a chip removal port;

the filter screen is obliquely arranged in the liquid collecting tank, and the low end of the filter screen extends to the chip removal port.

In some possible embodiments, the header tank is removably connected to the bottom of the tapping channel.

In some possible embodiments, the filter screen is removably secured to the header tank.

In some possible embodiments, the filter screen is at an angle of 30 ± 5 degrees to the horizontal.

In some possible embodiments, the chain plate for chip removal and the protective cover are also included,

the chip removal chain plate is provided with a high-level discharging section for unloading the chips and the cutting fluid;

the protective cover is covered with a high-level discharging section, the discharging channel is arranged in the protective cover, the side part of the protective cover is provided with an installation opening communicated with the discharging channel, and the high-level discharging section is fixed above the discharging channel through the installation opening;

the liquid collecting box is connected to the bottom of the protective cover.

In some possible embodiments, the header tank includes two guard plates disposed in parallel and spaced apart, and a front short wall and a rear long wall disposed in parallel and spaced apart, the front short wall having a height lower than that of the rear long wall, the filter sieve straddles the front short wall and the rear long wall, the two guard plates are connected to the front short wall and the rear long wall, and the rear long wall and the two guard plates are engaged with the bottom of the protection cover.

In some possible embodiments, the rear long wall and the two guard plates are sleeved on the corresponding three side walls of the protective cover.

In some possible embodiments, the two guards are detachably connected to the two corresponding side walls of the shield, respectively.

In some feasible embodiments, the system further comprises a cooling water tank, wherein a filtering net cage is arranged in the cooling water tank, the filtering net cage divides the cooling water tank into a sewage input area and a purified water storage area, and the liquid collecting tank is communicated with the sewage input area through a water pipe.

In some feasible embodiments, the chain plate mounting rack further comprises a rack, the rack comprises an upper chain plate mounting rack and a lower water tank mounting rack, the top of the chain plate mounting rack is provided with a scrap receiving opening, and the side part of the chain plate mounting rack is provided with an insertion opening;

the chip removal chain plate comprises a low-position carrying section, and the tail end of the low-position carrying section is accommodated in the chain plate mounting frame through the insertion opening and is positioned below the chip receiving opening;

the cooling water tank is accommodated in the water tank mounting frame, and the height of the cooling water tank is lower than that of the chip removal chain plate.

Above-mentioned chip removal machine filters through the filter sieve and crosses cutting fluid, collects cutting fluid through the collection box to realize the recovery of cutting fluid, practice thrift cutting fluid.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be obtained from the structures shown in these drawings without inventive effort.

Fig. 1 is a perspective view of a chip removal machine according to an embodiment of the present invention.

Fig. 2 isbase:Sub>A sectional view taken along the linebase:Sub>A-base:Sub>A in fig. 1.

Fig. 3 is a partial schematic view of fig. 2.

Fig. 4 is a partial schematic view of another view angle of the chip removal machine according to an embodiment of the present invention.

DESCRIPTION OF SYMBOLS IN THE DRAWINGS

100. A chip removal machine; 10. a chip removal chain plate; 11. a high-level discharging section; 12. a lower carrying section; 13. a receiving section; 14. a shield body; 15. filtering and screening; 16. a liquid collection tank; 161. a right side wall; 162. a front short wall; 163. a bottom wall; 164. a left side wall; 165. a rear longwall; 166. a guard plate; 167. a chip removal port; 17. a water pipe; 18. a protective cover; 181. a discharge channel; 20. a chain plate mounting rack; 99. a water tank bracket; 97. a water tank; 98. a chain plate mounting rack; 96. a water tank mounting frame; 95. a chip receiving port; 94. an insertion opening.

The realization, the functional characteristics and the advantages of the utility model are further explained by combining the embodiment and referring to the attached drawings.

Detailed Description

In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

For a clearer and more accurate understanding of the present invention, reference will now be made to the following detailed description taken in conjunction with the accompanying drawings. Description of drawings the accompanying drawings illustrate examples of embodiments of the present invention, in which like reference numerals refer to like elements. It is to be understood that the drawings are not to scale as the actual practice of the invention, but are for illustrative purposes and are not drawn to scale.

When the existing chip removal machine 100 works, the scraps and the cutting fluid are transported to a collecting vehicle together, which results in the waste of the cutting fluid.

In order to solve the above problems, please refer to fig. 1-4, the utility model provides a chip removal machine 100 for discharging the scraps produced during the operation of the machine tool, which comprises a discharge channel 181, a chain plate mounting rack 20, an annular chip removal chain plate 10, a shield, a liquid collection box 16, a frame 99 and a filter screen 15, wherein the liquid collection box 16 is positioned below the discharge channel 181, the liquid collection box 16 is connected to the bottom of the discharge channel 181, and one side of the liquid collection box 16 is provided with a chip removal port 167; the filter screen 15 is mounted in the header tank 16 with an inclination, with the lower end of the filter screen 15 extending to the exhaust port 167. The hood includes a hood body 14 and a hood 18, the specific structure of the hood body 14 and the hood 18 is described in detail below, and the discharge passage 181 is the area enclosed by the conduit of the hood 18 at the end of the extractor 100. The header tank 16 is detachably mounted to the bottom of the discharge passage 181. That is, the sump 16 is detachably mounted to the bottom of the shield 18.

The chip removal chain plate 10 is used for receiving scraps and cutting fluid, and transporting the scraps and the cutting fluid from a low position to a high position, the scraps and the cutting fluid at the high position fall on the filter screen 15 after being unloaded from the chip removal chain plate 10, the scraps and the cutting fluid are separated from the scraps through the filter screen 15, and the cutting fluid is collected by the fluid collection tank 16, so that the cutting fluid is saved. Or the collected cutting fluid is recycled after being filtered.

The chip ejection chain 10 is endless and rotatably mounted to a chain mounting bracket 10, the chain mounting bracket 10 supporting the chip ejection chain 10, the chip ejection chain 10 receiving and discharging the mixture from the elevated discharge end 121.

The chip removal link joint 10 includes low level carrying section 12, high-order ejection of compact section 11 and is used for connecting low level carrying section 12 and high-order ejection of compact section 11 and accepts section 13, and high-order ejection of compact section 11 is straight form, and high-order ejection of compact section 11 highly is higher than the height of low level carrying section 12, and sweeps and cutting fluid discharge from high-order ejection of compact section 11.

The shield body 14 has a distal end vertically connected to the shield 18, and the shield 18 is fixed to the right side of the shield body 14 in the horizontal direction. Specifically, the protective cover 18 has a downward discharge passage 181 therein, that is, the discharge passage 181 is a passage defined by the surrounding wall of the protective cover 18, the left side of the protective cover 18 is provided with a mounting opening 182 communicating with the discharge passage 181, and the protective cover body 14 is vertically communicated with the protective cover 18. The protective cover body 14 is internally provided with an installation channel corresponding to the chip removal chain plate 10 in shape, the right end of the installation channel is communicated with the discharge channel 181 through an installation opening 182, the low-position carrying section 12 and the high-position discharge section 11 are arranged in the installation channel, the high-position discharge section 11 is arranged in the protective cover 18, and the tail end of the high-position discharge section 11 is contained in the protective cover 18 through the installation opening 182.

The liquid collecting box 16 is fixed in the below of high-order ejection of compact section 11, that is to say, the liquid collecting box 16 is fixed in the discharge channel 181 below, in this embodiment, the liquid collecting box 16 is fixed in the inboard of protection casing 18 bottom, shelter from partial or whole discharge channel 181 along vertical direction, can understand, the inboard of protection casing 18 is closer to guard body 14 than the outside, the inboard of protection casing 18 is also the left side of protection casing 18, the end of liquid collecting box 16 orientation high-order ejection of compact section 121 to can accept the mixed material that drops from high-order ejection of compact section 11. In the present embodiment, the header tank 16 functions to collect the cutting fluid.

In order to facilitate the falling of the scraps from the filter screen 15 on the header tank 16, a scrap discharge port 167 for discharging the scraps is provided at one side of the header tank 16.

In order to prevent the cutting fluid from splashing when the scraps and the cutting fluid fall on the filter screen 15, the vertical distance between the top of the liquid collecting tank 16 and the bottom of the high-level discharging section 11 is 15-26cm, and two sides of the liquid collecting tank 16 are protected by arranging the guard plates 166. Specifically, the header tank 16 comprises two guard plates 166 arranged in parallel and at intervals, and a front short wall 162 and a rear long wall 165 arranged in parallel and at intervals, the two guard plates 166 comprise a left side wall 164 and a right side wall 161, the two guard plates 166, the front short wall 162 and the rear long wall 165 are enclosed to form a cylinder, the bottom of the header tank 16 is provided with a bottom wall 163 connected with the two guard plates 166, the front short wall 162 and the rear long wall 165, and the filter screen 15 is arranged across the front short wall 162 and the rear long wall 165, and it can be understood that the filter screen 15 is further connected with the two guard plates 166. The upper region of the front short wall 162 is an exhaust port 167, the height of the front short wall 162 is lower than that of the rear long wall 165, two guard plates 166 are connected to the front short wall 162 and the rear long wall 165, and the rear long wall 165 and the two guard plates 166 are joined to the bottom of the hood 18.

The header tank 16 is detachably fixed to the hood 18. The two guard plates 166 are detachably connected to the corresponding two side walls of the hood 18, respectively. For example, two guard plates 166 and a rear long wall 165 are removably mounted around corresponding three side walls of the hood 18 to fixedly mount the sump tank 16 to the bottom of the hood 18.

The filter screen 15 is used for receiving the mixed material falling from the high-level discharging section 11 and separating the scraps and the cutting fluid in the mixed material.

The filter screen 15 is detachably fixed to the header tank 16.

The filter screen 15 is obliquely installed to the sump 16. Specifically, the included angle between the filter screen 15 and the horizontal plane is 30 +/-5 degrees, so that the scraps can conveniently slide off the filter screen 15. The low end of the filter screen 15 extends to the chip discharge port, and it can be understood that the high end of the filter screen 15 is connected to the rear long wall of the header tank 16, and the aperture of the filter screen 15 is smaller than the length of the chips.

In order to separate the scraps from the cutting fluid, the filter screen 15 has a plate shape, and the aperture of the filter screen 15 is 3 mm, so that the scraps and the cutting fluid can be better separated. The filter sieve 15 is made of Q235 steel, has high strength and is not easy to deform and damage. The surface of the filter screen 15 is coated with an anti-rust layer, so that corrosion and rust can be prevented.

In some other embodiments, the chip remover 100 further comprises a frame 99 and a cooling water tank 97, wherein the frame 99 comprises an upper chain plate mounting bracket 98 and a lower water tank mounting bracket 96, a chip receiving port 95 is formed at the top of the chain plate mounting bracket 98, and an insertion port 94 is formed at the side of the chain plate mounting bracket 98; the chip discharge chain plate 10 is perpendicular to the frame 99.

The end of the low-level carrier section 12 away from the high-level discharge section 11 is received in the chain plate mounting rack 98 through the insertion opening 94 and is located below the chip receiving opening 95.

The cooling water tank 97 is accommodated in the water tank mounting frame 96, the liquid collecting tank 16 is communicated with the cooling water tank 97 through a water pipe 17, specifically, a filter net cage which divides the cavity into a sewage input area and a purified water storage area is arranged in the cooling water tank 97, and the liquid collecting tank 16 is communicated with the sewage input area through a water pipe. The filter screen 15 is fixed on the top of the header tank 16, and the header tank 16 guides the cutting fluid into the cooling water tank 97 through a water pipe 17, not shown.

The sweeps sliding down from the filter screen 15 fall into an external scrap receiving vehicle, the scrap receiving vehicle is arranged on the ground and located below the filter screen 15, and more specifically, the scrap receiving vehicle is located below the scrap discharge port 167, so that the sweeps are received more conveniently.

The chip removal machine 100 filters the cutting fluid through the filter screen 15, and collects the cutting fluid through the fluid collection tank 16, so that the cutting fluid is recycled, and the cutting fluid is saved.

It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, to the extent that such modifications and variations fall within the scope of the invention and the equivalent techniques thereof, it is intended that the present invention also encompass such modifications and variations.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, therefore, the present invention is not limited by the following claims.

Claims

1. A chip removal machine is used for removing waste chips generated during operation of a machine tool and is characterized by comprising a discharge channel (181), a liquid collecting box (16) and a filter screen (15);

the liquid collecting box (16) is positioned below the discharging channel (181), the liquid collecting box (16) is connected to the bottom of the discharging channel (181), and one side of the liquid collecting box (16) is provided with a chip removing port (167);

the filter screen (15) is obliquely arranged in the liquid collecting box (16), and the low end of the filter screen (15) extends to the chip removal port (167).

2. The chip removal machine according to claim 1, characterized in that the collecting tank (16) is detachably connected to the bottom of the discharge channel (181).

3. A chip removal machine according to claim 1, characterised in that the filter screen (15) is detachably secured to the header tank (16).

4. The chip removal machine according to claim 1, characterized in that the filter sieve (15) is arranged at an angle in the range of 30 ± 5 degrees to the horizontal.

5. The chip ejector according to claim 1, further comprising a chip ejector chain plate (10) and a guard (18),

the chip discharging chain plate (10) is provided with a high-level discharging section (11) for unloading the chips and the cutting fluid;

the protective cover (18) is covered with the high-position discharging section (11), the discharging channel (181) is arranged in the protective cover (18), the side part of the protective cover (18) is provided with an installation opening (182) communicated with the discharging channel (181), and the high-position discharging section (11) is fixed above the discharging channel (181) through the installation opening (182);

the liquid collecting box (16) is connected to the bottom of the protective cover (18).

6. The chip ejector according to claim 5, characterized in that the header tank (16) comprises two guard plates (166) arranged in parallel and at a distance, and a front short wall (162) and a rear long wall (165) arranged in parallel and at a distance, the height of the front short wall (162) is lower than that of the rear long wall (165), the filter screen (15) spans the front short wall (162) and the rear long wall (165), the two guard plates (166) are both connected with the front short wall (162) and the rear long wall (165), and the rear long wall (165) and the two guard plates (166) are both engaged with the bottom of the hood (18).

7. The chip ejector according to claim 6, characterized in that the rear long wall (165) and the two guard plates (166) are fitted around the corresponding three side walls of the protection hood (18).

8. The chip removal machine according to claim 6, characterized in that two guard plates (166) are detachably connected to the respective two side walls of the hood (18).

9. The scrap removal machine according to claim 6, further comprising a cooling water tank (97), wherein a filter cage is provided in the cooling water tank (97), the filter cage dividing the cooling water tank (97) into a waste water input area and a clean water storage area, and the header tank (16) is communicated with the waste water input area through a water pipe.

10. The chip ejector according to claim 9, further comprising a frame (99), wherein the frame (99) comprises an upper flight mounting bracket (98) and a lower tank mounting bracket (96), wherein a chip receiving opening (95) is provided at a top portion of the flight mounting bracket (98), and wherein an insertion opening (94) is provided at a side portion of the flight mounting bracket (98);

the chip removal chain plate (10) comprises a low-position carrying section (12), and the tail end of the low-position carrying section (12) is accommodated in a chain plate mounting frame (98) through an insertion opening (94) and is positioned below a chip receiving opening (95);

the cooling water tank (97) is accommodated in the water tank mounting frame (96), and the height of the cooling water tank (97) is lower than that of the chip removal chain plate (10).