CN218425375U - One-step forming die for warm forging automobile sleeve - Google Patents
One-step forming die for warm forging automobile sleeve Download PDFInfo
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- CN218425375U CN218425375U CN202222318807.2U CN202222318807U CN218425375U CN 218425375 U CN218425375 U CN 218425375U CN 202222318807 U CN202222318807 U CN 202222318807U CN 218425375 U CN218425375 U CN 218425375U
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- sleeve
- lower punch
- automobile
- stress ring
- warm forging
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Abstract
A one-step forming die for warm forging an automobile sleeve comprises a female die, wherein the female die is arranged on a stress ring and is internally provided with a groove matched with the outer wall of one end of the formed automobile sleeve, and the stress ring is arranged on a cylinder barrel through an elastic screw; a lower punch is arranged in the cylinder barrel, the upper part of the lower punch is matched with an inner hole of the automobile sleeve and partially extends into the groove; the bottom end of the lower punch is fixed through a lower punch fixing seat, a material returning sleeve is arranged on the outer side of the middle section of the lower punch in a sliding mode, the ejector rod freely penetrates through the lower punch fixing seat, the upper end of the ejector rod is opposite to the material returning sleeve, and the lower end of the ejector rod is connected with a driving device. The utility model provides a pair of warm forging automobile sleeve's one shot forming mould can raise the efficiency.
Description
Technical Field
The utility model relates to an automobile sleeve processing equipment, especially a warm forging automobile sleeve's one shot forming mould.
Background
The patent with the application number of 201710240330.1, namely 'a sleeve processing device and process', is a patent applied before the company, and the patent adopts a warm forging process, can punch an automobile sleeve up and down simultaneously by utilizing upper and lower dies for punching, and is in a state shown in fig. 5 after punching. Except for vertically punching the upper and lower inner parts of the automobile sleeve, the outer side wall and the inner hole end of the lower part of the automobile sleeve need to be chamfered for multiple times, and the formed structure is in a state shown in fig. 6. Multiple processes require multiple operations and transfers, which significantly increases the cost of equipment and labor and reduces the efficiency.
Disclosure of Invention
The utility model aims to solve the technical problem that a warm forging automobile sleeve's one shot forming mould is provided, improves this stamping device's mould, realizes one-time stamping forming, and later stage automobile sleeve outer wall processing is simpler, only need carry on the lower part hoop fluting can, simple high-efficient.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is:
a one-step forming die for warm forging an automobile sleeve comprises a female die, wherein the female die is arranged on a stress ring and is internally provided with a groove matched with the outer wall of one end of the formed automobile sleeve, and the stress ring is arranged on a cylinder barrel through an elastic screw; a lower punch is arranged in the cylinder barrel, the upper part of the lower punch is matched with an inner hole of the automobile sleeve and partially extends into the groove; the bottom end of the lower punch is fixed through a lower punch fixing seat, a material returning sleeve is arranged on the outer side of the middle section of the lower punch in a sliding mode, the ejector rod freely penetrates through the lower punch fixing seat, the upper end of the ejector rod is opposite to the material returning sleeve, and the lower end of the ejector rod is connected with a driving device.
The elastic screw rod comprises a pressure spring, the pressure spring is arranged in a counter bore of the stress ring and is uniformly distributed in the circumferential direction, the screw rod freely penetrates through the counter bore, the large end of the screw rod is located on the outer side of the stress ring, and the thread part is locked with the cylinder barrel through threads.
And a cooling water channel is arranged between the stress ring and the outer wall of the female die and is distributed annularly.
And a guide sleeve is fixed on the outer side of the material returning sleeve above the lower punch fixing seat, the guide sleeve and the material returning sleeve keep a gap, and a liquid inlet and a liquid outlet are formed in the side wall of the guide sleeve.
The utility model relates to a warm forging automobile sleeve's one shot forming mould has following technological effect:
1) The female die of lower mould department is improved, the female die of traditional straight hole structure is changed into the female die with the different pore structure of automobile sleeve assorted, and after the punching press was accomplished, automobile sleeve's outer wall is unanimous basically with off-the-shelf appearance, only need open one additionally the ring channel can, save processes such as original many places chamfer, save the process, improve work efficiency.
2) Through adopting the stress ring that elasticity is mobilizable, before the upper die pushes down, stress ring and cylinder separation are favorable to the cooling water to arrange fast for the cooling.
Drawings
The invention will be further explained with reference to the following figures and examples:
fig. 1 is a cross-sectional view of the middle and lower molds of the present invention (hatching not shown).
Fig. 2 is a schematic view of the connection at the position of the female die of the present invention.
Fig. 3 is a partial schematic view of the middle and lower dies of the present invention (with the cylinder removed).
Fig. 4 is a schematic view of the middle guide sleeve of the present invention.
Fig. 5 is a schematic view of a conventional apparatus after punching.
Fig. 6 is a schematic diagram of the utility model after punching.
In the figure: the device comprises a female die 1, a groove 2, a stress ring 3, an elastic screw rod 4, a cylinder barrel 5, a lower punch 6, a lower punch fixing seat 7, a material returning sleeve 8, a push rod 9, a driving device 10, a cooling water channel 11, a guide sleeve 12, a lower punch supporting seat 13, a material ejecting pile sleeve 14, a workbench 15, a material ejecting pile 16, a pressure spring 4.1, a counter bore 4.2 and a screw rod 4.3.
Detailed Description
The one-step forming die for warm forging automobile sleeve includes upper die and lower die, the upper die is matched with upper punch in the patent '201710240330.1' patent 'sleeve processing equipment and process', the upper punch is connected with hydraulic press, and the difference point different from the above-mentioned patent is mainly in lower die.
As shown in fig. 1-4, the lower die of the device comprises a female die 1, the female die 1 is fixed on a stress ring 3, the stress ring 3 is installed on a cylinder 5 through an elastic screw 4, and the cylinder 5 is fixed on a workbench 15. Be equipped with in the die 1 with the recess 2 of fashioned automobile sleeve one end outer wall matching, traditional recess 2 is the straight hole, automobile sleeve outer wall after the punching press does not take place any change, and the recess 2 of this device adopts the shape that needs to process one end outer wall complete matching with automobile sleeve, and recess 2 lower extreme diameter is little, the upper end diameter is big, and bottom and transition department set up the chamfer. After the punching press like this, except that the annular recess of an extra processing of automobile sleeve outer wall, other needs the multichannel chamfer to be chamfered all need not to process once more.
As shown in fig. 3-4, the lower part of the automobile sleeve also needs to be punched, so that a lower punch 6 is arranged in the cylinder 5, and the upper part of the lower punch 6 is matched with the inner hole of the automobile sleeve and partially extends into the groove 2. After the upper die is pressed down, the lower punch 6 can punch the lower part of the automobile sleeve. The bottom end of the lower punch 6 is a large-diameter cylinder, after the large-diameter cylinder is nested with a counter sink on the lower punch fixing seat 7, the lower punch fixing seat 7 is arranged on the lower punch supporting seat 13, a central hole in the bottom of the lower punch supporting seat 13 is nested with the ejection pile sleeve 14, and the ejection pile sleeve 14 is arranged on a positioning hole of the workbench 15. And a material returning sleeve 8 is arranged outside the middle section of the lower punch 6 in a sliding manner, and the material returning sleeve 8 is used for ejecting the automobile sleeve out of the female die 1 after the punching is finished. Three groups of ejector rods 9 are arranged in an inner center hole of the lower punch supporting seat 13, a through hole for the ejector rod 9 to pass through is correspondingly formed in the top end of the lower punch supporting seat 13, the upper end of the ejector rod 9 freely passes through the lower punch supporting seat 13 and the lower punch fixing seat 7, and the upper end of the ejector rod 9 is connected with the material returning sleeve 8. The lower end of the mandril 9 is connected with a driving device 10. The driving device 10 comprises a material ejecting pile 16, the material ejecting pile 16 is a T-shaped rod, the large end of the T-shaped rod is located in the inner central hole of the lower punch supporting seat 13, the small diameter end of the material ejecting pile 16 penetrates through a material ejecting pile sleeve 14 and then is connected with a hydraulic cylinder, and the material ejecting pile 16 is driven to move up and down through the expansion of the hydraulic cylinder.
As shown in fig. 2-3, the inner hole of the stress ring 3 is provided with a cooling water channel 11, the cooling water channels 11 are distributed in an annular shape, the stress ring 3 is provided with water diversion holes for inlet and outlet along the radial direction, and the water diversion holes are connected with an external water supply and outlet device through hoses.
Similarly, a guide sleeve 12 is arranged above the lower punch fixing seat 7 and outside the material returning sleeve 8 (the side wall of the material returning sleeve 8 is provided with a plurality of through holes), and the guide sleeve 12 is fixedly connected with the cylinder 5 through bolts. The guide sleeve 12 and the material returning sleeve 8 keep a gap, and the side wall is provided with a liquid inlet and a liquid outlet which are connected with an external water supply and outlet device.
The device adopts the same warm forging process as that used in the stamping of the sleeve processing device and the sleeve processing process in the patent with the application number of 201710240330.1, so that the lower die needs to be cooled. By injecting cooling water into the guide sleeve 12 and the stress ring 3, the outer wall of the lower punch 6, the inner hole of the female die 1 and the outer wall of the female die 1 can be cooled in a stamping process, so that the temperature of the automobile sleeve is kept within a proper range.
As shown in fig. 2, the elastic screws 4 are circumferentially and uniformly distributed on the stress ring 3, the elastic screws 4 include pressure springs 4.1, the pressure springs 4.1 are arranged in counter bores 4.2 of the stress ring 3, the screws 4.3 freely pass through the counter bores 4.2, the large end of each screw 4.3 is located on the outer side of the stress ring 3, and the thread portions are locked with the cylinder 5 through threads. The compression spring 4.1 is used for jacking the stress ring 3 and the female die 1, so that cooling water flowing into the female die 1 and cooling water in the guide sleeve 12 are discharged in time. When the product is pressed, the pressure spring 4.1 is compressed, so that the stress ring 3 and the female die 1 are in close contact with the cylinder barrel, and the maximum pressure can be borne.
In the device, the ejection pile sleeve 14, the lower punch supporting seat 13, the lower punch fixing seat 7 and the guide sleeve 12 are all arranged in the central hole of the cylinder 5.
The working principle and the process are as follows: during operation, a cylindrical semi-finished product is arranged in the groove 2, the stress ring 3 is gradually pressed on the cylinder barrel 5 when the upper die moves downwards, meanwhile, the cylindrical semi-finished product is positioned at the upper half part and is extruded by the upper punch to complete upper punching, the cylindrical semi-finished product is positioned in the lower half part and is extruded by the lower punch 6 to complete lower punching, and the outer wall of the lower part of the cylindrical semi-finished product is extruded by the groove 2 to form a structure which is approximately the same as the appearance of a finished automobile sleeve. And in the stamping process, cooling is carried out by introducing cold water. After the punching is finished, the upper die moves upwards, the stress ring 3 moves upwards along with the upper die, the driving device 10 extends out, and the ejection pile 16 drives the ejector rod 9 and the material returning sleeve 8 to move upwards so as to eject the semi-finished automobile sleeve in the groove 2.
Claims (4)
1. The utility model provides a warm forging automobile sleeve's one shot forming die which characterized in that: the automobile sleeve forming die comprises a female die (1), wherein the female die (1) is arranged on a stress ring (3) and is internally provided with a groove (2) matched with the outer wall of one end of a formed automobile sleeve, and the stress ring (3) is arranged on a cylinder barrel (5) through an elastic screw (4); a lower punch (6) is arranged in the cylinder barrel (5), the upper part of the lower punch (6) is matched with an inner hole of the automobile sleeve and partially extends into the groove (2); the bottom end of the lower punch (6) is fixed through a lower punch fixing seat (7), a material returning sleeve (8) is arranged on the outer side of the middle section of the lower punch (6) in a sliding mode, the ejector rod (9) freely penetrates through the lower punch fixing seat (7), the upper end of the ejector rod (9) is opposite to the material returning sleeve (8), and the lower end of the ejector rod (9) is connected with a driving device (10).
2. The one-step forming die for the warm forging automobile sleeve according to claim 1, characterized in that: the elastic screw (4) comprises a pressure spring (4.1), the pressure spring (4.1) is arranged in a counter bore (4.2) of the stress ring (3) and is uniformly distributed in the circumferential direction, the screw (4.3) freely penetrates through the counter bore (4.2), the big end of the screw (4.3) is positioned on the outer side of the stress ring (3), and the thread part is locked with the cylinder barrel (5) through threads.
3. The one-step forming die for the warm forging automobile sleeve according to claim 1, wherein: and a cooling water channel (11) is arranged between the stress ring (3) and the outer wall of the female die (1), and the cooling water channel (11) is distributed annularly.
4. The one-step forming die for the warm forging automobile sleeve according to claim 1, wherein: a guide sleeve (12) is fixed on the outer side of the material returning sleeve (8) above the lower punch fixing seat (7), the guide sleeve (12) and the material returning sleeve (8) keep a gap, and a liquid inlet and a liquid outlet are formed in the side wall of the guide sleeve (12).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222318807.2U CN218425375U (en) | 2022-09-01 | 2022-09-01 | One-step forming die for warm forging automobile sleeve |
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CN202222318807.2U CN218425375U (en) | 2022-09-01 | 2022-09-01 | One-step forming die for warm forging automobile sleeve |
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CN218425375U true CN218425375U (en) | 2023-02-03 |
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CN202222318807.2U Active CN218425375U (en) | 2022-09-01 | 2022-09-01 | One-step forming die for warm forging automobile sleeve |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116550916A (en) * | 2023-04-23 | 2023-08-08 | 宁波市高格卫浴产品有限公司 | Bathroom valve body stamping equipment and working method thereof |
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2022
- 2022-09-01 CN CN202222318807.2U patent/CN218425375U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116550916A (en) * | 2023-04-23 | 2023-08-08 | 宁波市高格卫浴产品有限公司 | Bathroom valve body stamping equipment and working method thereof |
CN116550916B (en) * | 2023-04-23 | 2023-10-24 | 高格智控(浙江)股份有限公司 | Bathroom valve body stamping equipment and working method thereof |
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