CN218424215U - Defective product detecting and sorting device - Google Patents
Defective product detecting and sorting device Download PDFInfo
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- CN218424215U CN218424215U CN202222891579.8U CN202222891579U CN218424215U CN 218424215 U CN218424215 U CN 218424215U CN 202222891579 U CN202222891579 U CN 202222891579U CN 218424215 U CN218424215 U CN 218424215U
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Abstract
The application provides a defective product detecting and sorting device, and belongs to the technical field of defective product detection. This defective products detects sorting device includes material loading subassembly and detection letter sorting subassembly, the material loading subassembly includes fixed station and conveyer belt, it includes base, detection machine, driving motor, transparent carousel, shoots module, letter sorting motor, letter sorting dish and storage box to detect letter sorting subassembly, the base set up in fixed station one end, the detection machine install in the base top, driving motor install in the base top, transparent carousel set up in the driving motor output through setting up the base, detecting machine, driving motor, transparent carousel, shooting module, letter sorting motor, letter sorting dish and storage box, utilize a plurality of positions that set up to shoot the module and can carry out many-sided shooting to the product on the transparent carousel and acquire the image to improve the accuracy that yields and defective products were judged greatly, improved the reliability of device.
Description
Technical Field
The application relates to the field of defective product detection, in particular to a defective product detection and sorting device.
Background
The part of mill has the mould live time to take place to damage for a long time and leads to appearing the problem that the part defective percentage is high in production process, need discerning and sorting out at the letter sorting in-process, and visual identification's automatic sorting device is that one kind detects quick, letter sorting is efficient, reduce letter sorting workman intensity of labour's letter sorting equipment, can be used to the automatic sorting of small-size spare part.
The publication number CN114682525A discloses an intelligent defective product detection sorting system, wherein a detection platform, a blanking slide way, a driving device and a feeding transmission line are arranged, the feeding transmission line is used for carrying out equidistant distribution on products, the feeding detection speed of the products is controlled, the products are sorted in order, and the products sequentially enter the detection platform for positioning detection so as to ensure detection; feeding the materials to a detection platform by using a blanking slideway for positioning detection; utilize drive arrangement drive testing platform to one end slope machinery blanking, ensure the product blanking, guarantee that defective products and yields are separately, reach the purpose that reduces hourglass inspection rate and hourglass clearance, solved the product because of the distance is near, detect untimely, leak inspection when quick travel in-process detection to and the time measuring of defective products detection appears in succession, air jet air cock comes too late to react or tolerance is insufficient, leads to the problem that the defective products were leaked and is got rid of.
However, the above solution has some drawbacks: shoot the product through setting up the single camera on ejection of compact transmission line, single shooting is not comprehensive enough to the shooting of product, thereby is difficult to shoot the judgement accuracy that influences yields and defective products in a plurality of aspects, sneaks into the defective products in resulting in the yields easily.
SUMMERY OF THE UTILITY MODEL
In order to remedy the above disadvantage, the present application provides a defective product detecting and sorting apparatus, which aims to solve the problems set forth in the background art described above.
The embodiment of the application provides a defective product detects sorting device includes material loading subassembly and detection letter sorting subassembly.
The feeding assembly comprises a fixed table and a conveyor belt, and the conveyor belt is installed at the top of the fixed table.
Detect letter sorting subassembly includes base, detection machine, driving motor, transparent carousel, shoots module, letter sorting motor, letter sorting dish and storage box, the base set up in fixed station one end, the detection machine install in the base top, driving motor install in the base top, transparent carousel set up in the driving motor output, it is provided with four and symmetric distribution in to shoot the module the base with detect between the machine, the storage box install in base one side, the letter sorting motor install in storage box one side, the letter sorting dish set up in letter sorting motor output.
In a specific embodiment, the shooting module comprises an electric push rod and a camera, and the camera is mounted at the output end of the electric push rod.
In the implementation process, the electric push rod and the camera are arranged, so that the product can be photographed to obtain images, the distance between the camera and the product can be adjusted, and the practicability is improved.
In a specific embodiment, the sorting tray comprises a disc and sorting rods, the disc is arranged at the output end of the sorting motor, and the sorting rods are arranged on the periphery side of the disc.
In the above-mentioned realization process, through setting up disc and letter sorting pole, the letter sorting pole that the interval set up can be driven when the disc rotates and rotate to release transparent carousel with the defective products, the non-defective products then passes between two letter sorting poles.
In a specific embodiment, the side edge of the conveyor belt is provided with an adjusting piece, and one side of the adjusting piece is provided with a baffle.
In the implementation process, the product can be prevented from deviating by arranging the adjusting piece and the baffle.
In a specific embodiment, the adjusting part comprises a fixed block, a sliding rod and a fixed knob, the fixed block is installed on one side of the conveyor belt, the sliding rod penetrates through the fixed block in a sliding mode, and the fixed knob penetrates through one side of the fixed block in a threaded mode and abuts against the surface of the sliding rod.
In the implementation process, the distance between the two baffle plates can be adjusted by arranging the fixing block, the sliding rod and the fixing knob so as to deal with products with different sizes and improve the practicability.
In a specific embodiment, a feed port is formed in one side of the storage box, and the feed port penetrates through the side wall of the detection machine.
In a specific embodiment, still include the unloading subassembly, the unloading subassembly includes supporting seat and conveyer, the supporting seat set up in base one side, the conveyer install in the supporting seat top just is close to transparent carousel.
In the implementation process, the supporting seat and the conveyor are arranged for conveying and blanking the good products.
In a specific embodiment, a material guide plate is arranged at the top of the conveyor, and the material guide plate is inclined towards the transparent rotary disc.
In the implementation process, the material guide plate is arranged for guiding the good products on the transparent turntable to the conveyor for blanking.
The utility model has the advantages that: through setting up base, detection machine, driving motor, transparent carousel, shooting module, letter sorting motor, letter sorting dish and storage box, utilize a plurality of positions of setting to shoot the module and can carry out many-sided shooting to the product on the transparent carousel and acquire the image to improve the accuracy that yields and defective products judged greatly, improved the reliability of device.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some examples of the present application and therefore should not be considered as limiting the scope, and that those skilled in the art can also derive other related drawings based on these drawings without inventive effort.
Fig. 1 is a schematic structural view of a defective product detecting and sorting device according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of a feeding assembly according to an embodiment of the present disclosure;
fig. 3 is a schematic structural diagram of a shooting module according to an embodiment of the present disclosure;
FIG. 4 is a schematic diagram of a storage box structure provided in an embodiment of the present application;
fig. 5 is a schematic structural diagram of a sorting tray provided in an embodiment of the present application;
fig. 6 is a schematic structural diagram of a blanking assembly provided in the embodiment of the present application.
In the figure: 100-a feeding assembly; 110-a stationary table; 120-a conveyor belt; 130-an adjustment member; 131-a fixed block; 132-a slide bar; 133-a fixed knob; 140-a baffle; 200-detecting a sorting assembly; 210-a base; 220-a detector; 230-a drive motor; 250-a transparent rotating disc; 260-shooting module; 261-electric push rod; 262-a camera; 270-a sorting motor; 280-a sorting tray; 281-disc; 282-a sorting bar; 290-a storage box; 291-feed inlet; 300-a blanking assembly; 310-a support base; 320-a conveyor; 321-material guide plate.
Detailed Description
The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.
To make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments obtained by a person of ordinary skill in the art without any inventive work based on the embodiments in the present application are within the scope of protection of the present application.
Referring to fig. 1 to 6, the present application provides a defective product detecting and sorting apparatus including a feeding assembly 100 and a detecting and sorting assembly 200.
Referring to fig. 1 and 2, the feeding assembly 100 includes a fixing table 110 and a conveyor belt 120, and the conveyor belt 120 is installed on the top of the fixing table 110.
In a specific embodiment, the conveyor belt 120 is provided with the adjusting member 130 at a side thereof, and the blocking plate 140 is provided at a side of the adjusting member 130, so that the product can be prevented from being deviated by providing the adjusting member 130 and the blocking plate 140.
In this embodiment, the adjusting member 130 includes a fixing block 131, a sliding rod 132 and a fixing knob 133, the fixing block 131 is installed on one side of the conveyor belt 120, the sliding rod 132 penetrates through the fixing block 131 in a sliding manner, the fixing knob 133 penetrates through one side of the fixing block 131 in a threaded manner and abuts against the surface of the sliding rod 132, and by arranging the fixing block 131, the sliding rod 132 and the fixing knob 133, the distance between the two baffles 140 can be adjusted to deal with products with different sizes, so that the practicability is improved.
Referring to fig. 1, 2, 3, 4 and 5, the detecting and sorting assembly 200 includes a base 210, a detecting machine 220, a driving motor 230, a transparent turntable 250, a shooting module 260, a sorting motor 270, a sorting tray 280 and a storage box 290, the base 210 is disposed at one end of a fixed station 110, the detecting machine 220 is mounted at the top of the base 210, the driving motor 230 is mounted at the top of the base 210, the transparent turntable 250 is disposed at the output end of the driving motor 230, the shooting module 260 is provided with four parts and symmetrically distributed between the base 210 and the detecting machine 220, the storage box 290 is mounted at one side of the base 210, the sorting motor 270 is mounted at one side of the storage box 290, the sorting tray 280 is disposed at the output end of the sorting motor 270, a feed port 291 is formed at one side of the storage box 290, and the feed port 291 penetrates through the sidewall of the detecting machine 220, the shooting module 260 in this embodiment is correspondingly provided with four parts, and is respectively disposed at the inner walls of the base 210 and the detecting machine 220 corresponding to the transparent turntable 250, and the transparent turntable 250 is made of optical glass to prevent light reflection.
It should be noted that, the shooting module 260 includes the electric putter 261 and the camera 262, and the camera 262 is installed in the output of the electric putter 261, through setting up the electric putter 261 and the camera 262, can shoot the product and acquire the image, can adjust the distance of camera 262 apart from the product simultaneously, improves the practicality.
In a specific embodiment, the sorting tray 280 includes a disk 281 and sorting rods 282, the disk 281 is disposed at the output end of the sorting motor 270, the sorting rods 282 are disposed on the periphery of the disk 281, and the sorting rods 282 disposed at intervals can be driven to rotate when the disk 281 rotates, so as to push the defective products out of the transparent rotating disk 250, and the good products pass through between the two sorting rods 282.
Referring to fig. 1, 3, 4 and 6, the blanking assembly 300 further includes a supporting base 310 and a conveyor 320, the supporting base 310 is disposed on one side of the base 210, the conveyor 320 is mounted on the top of the supporting base 310 and is close to the transparent turntable 250, and the supporting base 310 and the conveyor 320 are disposed to convey and blank good products.
In a specific embodiment, a material guiding plate 321 is installed on the top of the conveyor 320, and the material guiding plate 321 is inclined toward the transparent rotating disc 250, so that the good products on the transparent rotating disc 250 are guided to the conveyor 320 for blanking through the material guiding plate 321.
The working principle of the defective product detecting and sorting device is as follows: during the use, start conveyer belt 120 and place the product on conveyer belt 120, conveyer belt 120 carries the product to transparent carousel 250 on, start driving motor 230, driving motor 230 drives transparent carousel 250 and rotates, transparent carousel 250 drives the product and rotates, when the product rotates to in the middle of four cameras 262, camera 262 shoots the product and acquires the image, can quick visual identification judge and carry out image analysis after acquiring the image, detection machine 220 carries out image detection to the product of treating the letter sorting in order to distinguish good products and defective products, the defective products is then through opening letter sorting motor 270, letter sorting motor 270 drives disc 281 and letter sorting pole 282 and rotates, letter sorting pole 282 pushes out the defective products to storage box 290 in, the image is acquireed in many-sided shooting, the accuracy that good products and defective products judged has been improved greatly, the reliability of device has been improved.
It should be noted that the specific model specifications of the conveyor belt 120, the detection machine 220, the driving motor 230, the electric push rod 261, the camera 262, the sorting motor 270, and the conveyor 320 need to be determined according to the actual specification of the device, and the specific model selection calculation method adopts the prior art in the field, and therefore, detailed description is omitted.
The power supply of the conveyor belt 120, the inspection machine 220, the driving motor 230, the electric pusher 261, the camera 262, the sorting motor 270, and the conveyor 320, and the principle thereof will be apparent to those skilled in the art and will not be described in detail herein.
The above description is only an example of the present application and is not intended to limit the scope of the present application, and various modifications and changes may be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (8)
1. A defective product detecting and sorting device is characterized by comprising
The feeding assembly (100) comprises a fixed table (110) and a conveyor belt (120), and the conveyor belt (120) is mounted on the top of the fixed table (110);
detect letter sorting subassembly (200), it includes base (210), detects letter sorting subassembly (200), detects machine (220), driving motor (230), transparent carousel (250), shoots module (260), letter sorting motor (270), letter sorting dish (280) and storage box (290), base (210) set up in fixed station (110) one end, detect machine (220) install in base (210) top, driving motor (230) install in base (210) top, transparent carousel (250) set up in driving motor (230) output, it is provided with four and symmetric distribution in to shoot module (260) base (210) with detect between the machine (220), storage box (290) install in base (210) one side, letter sorting motor (270) install in storage box (290) one side, letter sorting dish (280) set up in letter sorting motor (270) output.
2. The defective product detecting and sorting device according to claim 1, wherein the photographing module (260) comprises an electric putter (261) and a camera (262), and the camera (262) is installed at an output end of the electric putter (261).
3. A defective product detecting and sorting apparatus according to claim 1, wherein the sorting tray (280) includes a disk (281) and a sorting lever (282), the disk (281) is disposed at the output end of the sorting motor (270), and the sorting lever (282) is disposed at the peripheral side of the disk (281).
4. The defective product detecting and sorting device according to claim 1, wherein the conveyor belt (120) is provided with an adjusting member (130) at a side thereof, and a blocking plate (140) is provided at a side of the adjusting member (130).
5. The defective product detecting and sorting device according to claim 4, wherein the adjusting member (130) includes a fixed block (131), a sliding rod (132) and a fixed knob (133), the fixed block (131) is mounted on one side of the conveyor belt (120), the sliding rod (132) is slidably penetrated through the fixed block (131), and the fixed knob (133) is threaded through one side of the fixed block (131) and abuts against the surface of the sliding rod (132).
6. The defective product detecting and sorting apparatus according to claim 1, wherein a feed opening (291) is formed at one side of the storage box (290), and the feed opening (291) penetrates through a side wall of the detecting machine (220).
7. The defective product detecting and sorting device of claim 1, further comprising a blanking assembly (300), wherein the blanking assembly (300) comprises a supporting base (310) and a conveyor (320), the supporting base (310) is disposed at one side of the base (210), and the conveyor (320) is mounted on top of the supporting base (310) and close to the transparent turntable (250).
8. The defective product detecting and sorting apparatus according to claim 7, wherein a material guide plate (321) is installed on the top of the conveyor (320), and the material guide plate (321) is inclined toward the transparent turntable (250).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222891579.8U CN218424215U (en) | 2022-10-28 | 2022-10-28 | Defective product detecting and sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222891579.8U CN218424215U (en) | 2022-10-28 | 2022-10-28 | Defective product detecting and sorting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218424215U true CN218424215U (en) | 2023-02-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222891579.8U Active CN218424215U (en) | 2022-10-28 | 2022-10-28 | Defective product detecting and sorting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218424215U (en) |
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2022
- 2022-10-28 CN CN202222891579.8U patent/CN218424215U/en active Active
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