CN218412359U - Casting flaw detection equipment for aluminum alloy processing - Google Patents

Casting flaw detection equipment for aluminum alloy processing Download PDF

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Publication number
CN218412359U
CN218412359U CN202222706954.7U CN202222706954U CN218412359U CN 218412359 U CN218412359 U CN 218412359U CN 202222706954 U CN202222706954 U CN 202222706954U CN 218412359 U CN218412359 U CN 218412359U
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main body
flaw detector
aluminum alloy
powder spraying
detector main
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CN202222706954.7U
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李志鑫
王婷婷
王瑾
孟文贤
侯春秀
刘克伟
刘亚楠
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Abstract

The utility model discloses a based on aluminum alloy processing is with casting equipment of detecting a flaw, include: the flaw detector comprises a control box, a flaw detector main body, a clamping cylinder and a fixing frame, wherein one side of the control box is connected with the flaw detector main body, the top of the flaw detector main body is connected with the clamping cylinder, the top of the flaw detector main body is connected with the fixing frame, the fixing frame is connected with a powder spraying main pipe, the top of the powder spraying main pipe is connected with a powder spraying pipe in a penetrating mode, one end of the powder spraying pipe is provided with a sprayer, the front portion of the flaw detector main body is provided with an overhauling plate, the control box serves as an operation base, a sliding groove is formed in one side of the inner portion of the flaw detector main body, a sliding block is connected in the sliding groove, and one side of the sliding block is connected with a T-shaped baffle. This based on casting inspection equipment for aluminum alloy processing removes through T shape baffle, can block that magnetic suspension splashes at will, offsets with the locating piece bottom through the screw ring top, is convenient for dismantle the change to the shower nozzle, rotates to the second rotary tank through the rotor plate inside, conveniently overhauls the device.

Description

Casting flaw detection equipment for aluminum alloy processing
Technical Field
The utility model relates to an aluminum alloy technical field that detects a flaw specifically is a based on casting equipment of detecting a flaw for aluminum alloy processing.
Background
Flaw detectors that display surface and internal defects of the material processed parts and welds to assess the quality of the articles. Showing the location, shape and size of the discontinuity. The method can detect the defects of micro-cracks, hairlines, white spots, folds, inclusions and the like on the surface of the material, has high detection sensitivity, can intuitively display the position, shape, size and severity of the defects, and has good repeatability for detecting the defects. The auxiliary device is widely applied to flaw detection of pipes, bars, sections, welding parts, machined parts and forged parts, and the conventional auxiliary blood sampling equipment has certain defects in use, for example;
when the traditional flaw detector is used, magnetic powder sprayed by the spray head cannot be well shielded, the shielding tightness is poor, the magnetic powder is splashed, the operation table surface is polluted in a large area, and meanwhile, when the spray head is damaged, the spray head cannot be conveniently detached and replaced;
improvements are needed to address the above problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a casting inspection equipment for processing based on aluminum alloy to solve the defectoscope on the existing market that above-mentioned background provided when using, the magnetic splashes, makes it cause the pollution of operation panel surface large tracts of land, and when the shower nozzle is impaired, is not convenient for dismantle the change to it, and the access panel of equipment is not convenient for dismantle and overhauls the problem.
In order to achieve the above object, the utility model provides a following technical scheme: a casting flaw detection device for aluminum alloy processing comprises: the device comprises a control box, a flaw detector main body, a clamping cylinder and a fixing frame;
the control box is characterized in that one side of the control box is connected with a flaw detector main body, the top of the flaw detector main body is connected with a clamping cylinder, the top of the flaw detector main body is connected with a fixing frame, a main powder spraying pipe is connected onto the fixing frame, the top of the main powder spraying pipe is connected with a powder spraying pipe in a penetrating mode, one end of the powder spraying pipe is provided with a spray nozzle, the front of the flaw detector main body is provided with an overhaul panel, and the control box serves as an operation foundation;
the inside one side of flaw detector main part is seted up to the spout, the spout in-connection has the slider, slider one side is connected with T shape baffle.
Preferably, the other side of the interior of the flaw detector main body is connected with a first bearing, the bottom of the first bearing is connected with a threaded rod, the threaded rod is in threaded connection with a T-shaped baffle, one end of the threaded rod is connected with a second bearing, and the bottom of the second bearing is connected to the lower portion of the interior of the flaw detector main body;
first bevel gear connects on the threaded rod, first bevel gear one side meshing is connected with second bevel gear, second bevel gear one side is connected with the bull stick, the bull stick through connection is in defectoscope main part one side, bull stick one end is connected with the motor, the motor bottom is connected with the bottom plate, bottom plate one side is connected in the defectoscope main part.
Preferably, the sliding chute, the sliding block, the T-shaped baffle, the first bearing, the threaded rod, the second bearing, the first bevel gear, the second bevel gear, the rotating rod and the motor form a height adjusting structure.
Preferably, the powder spraying pipe is provided with a positioning cavity, the powder spraying pipe is internally connected with a butt joint pipe, and the bottom of the butt joint pipe is connected with the top of the spray head.
Preferably, one side of the butt joint pipe is connected with a positioning block, the positioning block is connected in a positioning cavity in a clamping mode, the bottom of the positioning block is connected with a threaded ring, the threaded ring is connected to the outer portion of the powder spraying pipe in a threaded mode, and a notch is formed in the threaded ring.
Preferably, the threaded ring and the butt joint pipe form threaded sliding, and the positioning cavity is in sliding connection with the positioning block.
Preferably, the front portion of the flaw detector main body is provided with an embedding groove, an inspection plate is connected in the embedding groove, the top of the embedding groove is provided with a first rotating groove, the top of the inspection plate is provided with a second rotating groove, a rotating shaft is movably connected in the second rotating groove, and the rotating shaft is connected to the front portion of the inspection plate in a penetrating mode.
Preferably, the rotating shaft is connected with a rotating plate in a penetrating manner, one side of the rotating plate is connected with a rubber clamping block, and the rubber clamping block is connected to the top of the first rotating groove.
Compared with the prior art, the beneficial effects of the utility model are that: according to the casting flaw detection equipment for processing the aluminum alloy, the T-shaped baffle plate moves to prevent magnetic suspension from splashing at will, the top of the threaded ring abuts against the bottom of the positioning block, the spray head is convenient to detach and replace, the rotating plate rotates into the second rotating groove, and the device is convenient to overhaul, and the specific content is as follows;
1. the motor starts to operate by turning on the motor, the rotating rod is driven to rotate, the rotating rod drives the second bevel gear to rotate, the second bevel gear rotates to enable the first bevel gear to rotate, the first bevel gear rotates to enable the threaded rod to rotate, the T-shaped baffle is limited by the sliding block by the rotation of the threaded rod and cannot rotate but moves, and the T-shaped baffle moves up and down in the flaw detection machine main body, so that the magnetic suspension can be prevented from splashing randomly, and the surface of the operation table is not easily polluted by a large area;
2. the notch on the threaded ring and the positioning cavity are positioned on the same horizontal plane by rotating the threaded ring, the butt joint pipe, the positioning block and the butt joint port and the positioning cavity of the powder spraying pipe are butted, the nozzle is pushed to enable the positioning block to slide in the positioning cavity, the threaded ring is rotated to enable the threaded ring to move until the top of the threaded ring is abutted against the bottom of the positioning block, and the notch and the positioning block are dislocated, so that the nozzle is convenient to mount and the nozzle is convenient to dismount and replace;
3. can drive the rotor plate through rotating the pivot and rotate, the rotor plate can slide in first rotary tank inside when rotating, can extrude the rubber fixture block when the rotor plate slides, the rubber fixture block can produce deformation to the extrusion, can continue to slide after passing through the rubber fixture block this moment, when the rotor plate slides out first rotary tank inside, the rotor plate can rotate to the second rotary tank inside, can remove the access panel when the rotor plate is rotatory in the second rotary tank inside, can dismantle the access panel when access panel roll-off gomphosis inslot portion, the convenience is overhauld the device.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic side sectional view of the present invention;
FIG. 4 is a schematic structural view of the present invention A;
FIG. 5 is a schematic structural view of the present invention B;
FIG. 6 is a schematic structural view of the present invention;
fig. 7 is a schematic structural diagram of the present invention D.
In the figure: 1. a control box; 2. a flaw detector main body; 3. a clamping cylinder; 4. a fixed mount; 5. a main powder spraying pipe; 6. a powder spraying pipe; 7. a spray head; 8. an access panel; 9. a chute; 10. a slider; 11. a T-shaped baffle; 12. a first bearing; 13. a threaded rod; 14. a second bearing; 15. a first bevel gear; 16. a second bevel gear; 17. a rotating rod; 18. a motor; 19. a base plate; 20. a positioning cavity; 21. butt-joint pipes; 22. positioning blocks; 23. a threaded ring; 24. a notch; 25. a fitting groove; 26. a first rotary tank; 27. a second rotary tank; 28. a rotating shaft; 29. a rotating plate; 30. and (4) a rubber clamping block.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a casting flaw detection device for aluminum alloy processing comprises: the device comprises a control box 1, a flaw detector main body 2, a clamping cylinder 3 and a fixing frame 4;
1 one side of control box is connected with defectoscope main part 2, 2 tops of defectoscope main part are connected with die clamping cylinder 3, 2 tops of defectoscope main part are connected with mount 4, be connected with the main pipe 5 that dusts on mount 4, the main pipe 5 tops through connection that dusts have a powder spray pipe 6, 6 one end of powder spray pipe is provided with shower nozzle 7, 2 front portions of defectoscope main part are provided with access panel 8, and control box 1 is as the operation basis, spout 9, set up in 2 inside one sides of defectoscope main part, spout 9 in-connection has slider 10, slider 10 one side is connected with T shape baffle 11.
Inside opposite side of defectoscope main part 2 is connected with first bearing 12, first bearing 12 bottom is connected with threaded rod 13, threaded rod 13 goes up threaded connection has T shape baffle 11, threaded rod 13 one end is connected with second bearing 14, second bearing 14 bottom is connected in the inside below of defectoscope main part 2, first bevel gear 15, connect on threaded rod 13, the meshing of first bevel gear 15 one side is connected with second bevel gear 16, second bevel gear 16 one side is connected with bull stick 17, bull stick 17 through connection is in defectoscope main part 2 one side, bull stick 17 one end is connected with motor 18, motor 18 bottom is connected with bottom plate 19, bottom plate 19 one side is connected on defectoscope main part 2, through motor 18, be convenient for remove T shape baffle 11. The sliding chute 9, the sliding block 10, the T-shaped baffle 11, the first bearing 12, the threaded rod 13, the second bearing 14, the first bevel gear 15, the second bevel gear 16, the rotating rod 17 and the motor 18 form a height adjusting structure, and through the structure, the magnetic suspension can be blocked conveniently.
The powder spraying pipe 6 is provided with a positioning cavity 20, the powder spraying pipe 6 is internally connected with a butt joint pipe 21, the bottom of the butt joint pipe 21 is connected to the top of the spray head 7, and the spray head 7 is convenient to connect through the positioning cavity 20. Butt joint pipe 21 one side is connected with locating piece 22, and locating piece 22 block is connected in location chamber 20, and locating piece 22 bottom is connected with threaded ring 23, and threaded ring 23 threaded connection is outside at powder injection pipe 6, has seted up breach 24 on the threaded ring 23, is convenient for fixed locating piece 22 through threaded ring 23. The threaded ring 23 and the butt joint pipe 21 form threaded sliding, the positioning cavity 20 and the positioning block 22 are in sliding connection, and the spray head 7 is fixed conveniently through the structure.
The gomphosis groove 25 has been seted up to the front portion of defectoscope main part 2, and the access panel 8 is connected in the gomphosis groove 25, and first swivelling chute 26 has been seted up at gomphosis groove 25 top, and second swivelling chute 27 has been seted up at access panel 8 top, and swing joint has pivot 28 in the second swivelling chute 27, and pivot 28 through connection is anterior at access panel 8, through pivot 28, is convenient for dismantle access panel 8. A rotating plate 29 is connected to the rotating shaft 28 in a penetrating manner, a rubber clamping block 30 is connected to one side of the rotating plate 29, the rubber clamping block 30 is connected to the top of the first rotating groove 26, and the rotating plate 29 is fixed conveniently through the rubber clamping block 30.
The working principle is as follows: as shown in FIGS. 1-7, when the casting flaw detection device for aluminum alloy processing is used, the device is simply understood, firstly, by turning on the motor 18, the motor 18 starts to operate to drive the rotating rod 17 to rotate, the rotating rod 17 rotates to drive the second bevel gear 16 to rotate, the second bevel gear 16 rotates to drive the first bevel gear 15 to rotate, the first bevel gear 15 rotates to drive the threaded rod 13 to rotate, the threaded rod 13 rotates to drive the T-shaped baffle 11 to be limited by the slide block 10, the T-shaped baffle 11 cannot rotate but moves, the T-shaped baffle 11 moves up and down in the flaw detector main body 2, so that the magnetic suspension can be prevented from splashing randomly, the surface of the operation table is not easily polluted in a large area, then, the notch 24 on the threaded ring 23 and the positioning cavity 20 are positioned on the same horizontal plane by rotating the threaded ring 23, the butt joint pipe 21 and the positioning block 22 are butt joint with the butt joint port of the powder spraying pipe 6 and the positioning cavity 20, the positioning block 22 can slide in the positioning cavity 20 by pushing the nozzle 7, the threaded ring 23 is rotated to move the threaded ring 23 until the top of the threaded ring 23 abuts against the bottom of the positioning block 22, and the notch 24 and the positioning block 22 are dislocated, so that the nozzle 7 is convenient to install and the nozzle 7 is convenient to detach and replace, finally, the rotating plate 29 can be driven to rotate by rotating the rotating shaft 28, the rotating plate 29 can slide in the first rotating groove 26 when rotating, the rubber clamping block 30 can be extruded when the rotating plate 29 slides, the rubber clamping block 30 can deform after being extruded, the rubber clamping block 30 can continue to slide at the moment, when the rotating plate 29 slides out of the first rotating groove 26, the rotating plate 29 can rotate into the second rotating groove 27, and when the rotating plate 29 rotates in the second rotating groove 27, the maintenance plate 8 can be moved, the access panel 8 can be disassembled when the access panel 8 slides out of the fitting groove 25, so that the device can be conveniently overhauled, and the content which is not described in detail in the description belongs to the prior art which is well known by a person skilled in the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (8)

1. A casting flaw detection device for aluminum alloy processing comprises: the flaw detection device comprises a control box (1), a flaw detector main body (2), a clamping cylinder (3) and a fixing frame (4), and is characterized in that;
one side of the control box (1) is connected with a flaw detector main body (2), the top of the flaw detector main body (2) is connected with a clamping cylinder (3), the top of the flaw detector main body (2) is connected with a fixing frame (4), the fixing frame (4) is connected with a powder spraying main pipe (5), the top of the powder spraying main pipe (5) is connected with a powder spraying pipe (6) in a penetrating mode, one end of the powder spraying pipe (6) is provided with a spray nozzle (7), and the front portion of the flaw detector main body (2) is provided with an overhaul panel (8);
spout (9), set up in the inside one side of defectoscope main part (2), spout (9) in-connection has slider (10), slider (10) one side is connected with T shape baffle (11).
2. The casting flaw detection apparatus for aluminum alloy processing according to claim 1, wherein: the other side in the flaw detector main body (2) is connected with a first bearing (12), the bottom of the first bearing (12) is connected with a threaded rod (13), the threaded rod (13) is in threaded connection with a T-shaped baffle (11), one end of the threaded rod (13) is connected with a second bearing (14), and the bottom of the second bearing (14) is connected to the lower part in the flaw detector main body (2);
first bevel gear (15) connect on threaded rod (13), first bevel gear (15) one side meshing is connected with second bevel gear (16), second bevel gear (16) one side is connected with bull stick (17), bull stick (17) through connection is in defectoscope main part (2) one side, bull stick (17) one end is connected with motor (18), motor (18) bottom is connected with bottom plate (19), bottom plate (19) one side is connected on defectoscope main part (2).
3. The casting flaw detection device for aluminum alloy processing according to claim 2, wherein: the height adjusting mechanism comprises a sliding groove (9), a sliding block (10), a T-shaped baffle (11), a first bearing (12), a threaded rod (13), a second bearing (14), a first bevel gear (15), a second bevel gear (16), a rotating rod (17) and a motor (18).
4. The casting flaw detection apparatus for aluminum alloy processing according to claim 1, wherein: the powder spraying device is characterized in that a positioning cavity (20) is formed in the powder spraying pipe (6), a butt joint pipe (21) is connected to the inner portion of the powder spraying pipe (6), and the bottom of the butt joint pipe (21) is connected to the top of the spray head (7).
5. The casting inspection equipment for aluminum alloy processing according to claim 4, wherein: one side of the butt joint pipe (21) is connected with a positioning block (22), the positioning block (22) is clamped and connected in a positioning cavity (20), the bottom of the positioning block (22) is connected with a threaded ring (23), the threaded ring (23) is connected to the outer portion of the powder spraying pipe (6) in a threaded mode, and a notch (24) is formed in the threaded ring (23).
6. The casting inspection equipment for aluminum alloy processing according to claim 5, wherein: the threaded ring (23) and the butt joint pipe (21) form threaded sliding, and the positioning cavity (20) is in sliding connection with the positioning block (22).
7. The casting flaw detection apparatus for aluminum alloy processing according to claim 1, wherein: the front portion of the flaw detector main body (2) is provided with a tabling groove (25), the maintenance plate (8) is connected in the tabling groove (25), the top of the tabling groove (25) is provided with a first rotating groove (26), the top of the maintenance plate (8) is provided with a second rotating groove (27), the second rotating groove (27) is internally and movably connected with a rotating shaft (28), and the rotating shaft (28) is connected to the front portion of the maintenance plate (8) in a penetrating mode.
8. The casting inspection equipment for aluminum alloy processing according to claim 7, wherein: a rotating plate (29) is connected to the rotating shaft (28) in a penetrating mode, a rubber clamping block (30) is connected to one side of the rotating plate (29), and the rubber clamping block (30) is connected to the top of the first rotating groove (26).
CN202222706954.7U 2022-10-13 2022-10-13 Casting flaw detection equipment for aluminum alloy processing Active CN218412359U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222706954.7U CN218412359U (en) 2022-10-13 2022-10-13 Casting flaw detection equipment for aluminum alloy processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222706954.7U CN218412359U (en) 2022-10-13 2022-10-13 Casting flaw detection equipment for aluminum alloy processing

Publications (1)

Publication Number Publication Date
CN218412359U true CN218412359U (en) 2023-01-31

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ID=85000522

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222706954.7U Active CN218412359U (en) 2022-10-13 2022-10-13 Casting flaw detection equipment for aluminum alloy processing

Country Status (1)

Country Link
CN (1) CN218412359U (en)

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