CN218395279U

CN218395279U - A useless ceramic tile breaker for ceramic tile processing

Info

Publication number: CN218395279U
Application number: CN202222464439.2U
Authority: CN
Inventors: 胡志鹏; 李树海; 臧洪波
Original assignee: Hebei Huize Porcelain Industry Co ltd
Current assignee: Hebei Huize Porcelain Industry Co ltd
Priority date: 2022-09-19
Filing date: 2022-09-19
Publication date: 2023-01-31
Anticipated expiration: 2032-09-19

Abstract

The utility model discloses a waste ceramic tile crushing device for ceramic tile processing, which belongs to the field of ceramic tile processing, and comprises a crushing chamber, wherein the front end and the rear end of the middle part of the crushing chamber are both rotatably connected with a transmission shaft, the right side of the transmission shaft penetrates through and extends to the outside of the crushing chamber, the ring side of the transmission shaft is fixedly sleeved with a gear on the right side of the crushing chamber, the two gears are mutually meshed, and the ring side of the transmission shaft is fixedly sleeved with a crushing blade in the crushing chamber; the right side upper portion fixedly connected with of broken room strikes the room, the inside bottom swing joint that strikes the room has transport mechanism, can realize through carrying out preliminary hammering to the ceramic tile on transport mechanism for the ceramic tile splits into a plurality of fritters pieces, and the broken handle of the ceramic tile of being convenient for, ceramic tile and transport mechanism laminate completely simultaneously, and when carrying out preliminary breakage to the ceramic tile, the phenomenon that splashes can not appear in the ceramic tile.

Description

A useless ceramic tile breaker for ceramic tile processing

Technical Field

The utility model relates to a ceramic tile processing field, more specifically say, relate to a useless ceramic tile breaker for ceramic tile processing.

Background

The method comprises the following steps that trimming and quality detection are required in the production process of the ceramic tile, and unqualified ceramic tiles and cut leftover materials are required to be crushed so as to be convenient for re-processing;

however, for detecting unqualified tiles, the thickness of the unqualified tiles is relatively complete, particularly for some tiles with large specifications, the thickness of the unqualified tiles is relatively low, so that the unqualified tiles are not easily extruded by a crushing roller when being crushed, and the crushed tiles can be cracked after being stressed, so that the cracked tiles can be splashed due to the cracking force, on one hand, splashed tile fragments can collide with the inner wall of a crusher to generate noise, and on the other hand, the inner wall of the crusher can be damaged under the impact of the crushed tiles;

the disclosed patent (publication number: CN 211463334U) is a waste tile crushing device for ceramic tile processing, which makes ceramic tiles vertically fall into a crushing box through the rotation of a rotating roller, an iron chain can carry out primary crushing on the ceramic tiles, and the falling speed of the crushed ceramic tiles can be slowed down through a buffer plate, so that the ceramic tiles are crushed more thoroughly;

although the comparison file carries out preliminary crushing on the ceramic tile, when the ceramic tile is impacted on the iron chain, the ceramic tile is not in a suspended state with the contact part of the iron chain, so that the ceramic tile still has the phenomenon of cracking and splashing when being crushed.

Disclosure of Invention

1. Technical problem to be solved

To the problem that exists among the prior art, the utility model aims to provide a useless ceramic tile breaker for ceramic tile processing can realize carrying out preliminary hammering to the ceramic tile through on transport mechanism for the ceramic tile splits into a plurality of fritters piece, and the broken handle of the ceramic tile of being convenient for, ceramic tile and transport mechanism laminate completely simultaneously, when carrying out preliminary breakage to the ceramic tile, the phenomenon that splashes can not appear in the ceramic tile.

2. Technical scheme

In order to solve the above problems, the utility model adopts the following technical proposal.

A waste ceramic tile crushing device for ceramic tile processing comprises a crushing chamber, wherein the front end and the rear end of the middle part of the crushing chamber are respectively and rotatably connected with a transmission shaft, the right side of the transmission shaft penetrates through and extends to the outside of the crushing chamber, a gear is fixedly sleeved on the ring side of the transmission shaft on the right side of the crushing chamber, the two gears are mutually meshed, and a crushing blade is fixedly sleeved on the ring side of the transmission shaft on the inside of the crushing chamber;

the upper part of the right side of the crushing chamber is fixedly connected with a knocking chamber, the bottom end in the knocking chamber is movably connected with a conveying mechanism, the front end and the rear end of the knocking chamber are both connected with a pressure rod in a penetrating way, and the pressure rod is rotatably connected with the knocking chamber, a plurality of be located the outside fixedly connected with connecting rod of knocking the room between the depression bar, the depression bar is located the one end rotation that knocks the indoor portion and is connected with the balancing weight, two the one end fixedly connected with connecting seat that the transmission shaft right side was kept away from each other, and fixedly connected with haulage rope between connecting seat and the connecting rod.

Further, the bottom of balancing weight has all seted up the spout all around, and the inside sliding connection of spout has the slider, and is a plurality of common fixedly connected with hemisphere elastic metal between the slider.

Furthermore, the inner wall of the upper end of the knocking chamber corresponds to the fixedly connected air bags of the balancing weights, the inner wall of the upper end of the crushing chamber is fixedly connected with a water tank and is adjacent to the water tank, the air bags and the left air bag are fixedly connected with guide pipes, and pressure atomization spray holes are formed in the lower end of the water tank.

Furthermore, the air pressure generated by the counterweight block extruding air bag is greater than the bearing pressure of the pressure atomization jet hole.

Furthermore, the deformation elasticity of the hemispherical elastic metal is smaller than the gravity of the balancing weight.

Furthermore, the distance between the front pressing rod and the rear pressing rod in the horizontal state is larger than the diameter of the balancing weight.

Further, the deformation force of the conveying mechanism is larger than the gravity of the balancing weight.

Furthermore, the front end of the middle part of the left side of the crushing chamber is fixedly connected with a motor, and the left side of the transmission shaft at the front end penetrates through the outer part of the crushing chamber and is fixedly connected with an output shaft of the motor.

3. Advantageous effects

Compared with the prior art, the utility model has the advantages of:

(1) This scheme drives the balancing weight through the power of transmission shaft and strikes the ceramic tile, breaks the ceramic tile and breaks again after being the fritter, has improved the crushing efficiency of ceramic tile, avoids monoblock ceramic tile to take place to burst to splash when broken simultaneously, has reduced the ceramic tile and has splashed and the noise that produces with broken room striking to and cause the damage because of the striking to broken indoor wall.

(2) According to the invention, point stress is carried out when the balancing weight impacts the ceramic tile, so that the ceramic tile is more easily cracked, and the cracked part is wrapped after impact, thereby further reducing the probability of ceramic tile cracking and splashing.

(3) The cooperation triggers atomizing water spray to the striking of ceramic tile, utilizes water smoke to adhere to on the raise dust of the broken production of ceramic tile, and the raise dust of being convenient for receives heavy whereabouts, has reduced the raise dust pollution when the ceramic tile is broken.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of a half-section structure of the present invention;

fig. 3 is an enlarged view of a in fig. 2 according to the present invention;

fig. 4 is an enlarged view of B in fig. 2 according to the present invention;

fig. 5 is a schematic diagram of the counterweight block of the present invention.

The numbering in the figures illustrates:

1. a crushing chamber; 2. a motor; 3. a drive shaft; 4. a gear; 5. crushing the blade; 6. a knock chamber; 7. a transport mechanism; 8. a pressure lever; 9. a connecting rod; 10. a balancing weight; 101. a hemispherical elastic metal; 102. a slider; 103. a chute; 11. a connecting seat; 12. a hauling rope; 13. an air bag; 14. a conduit; 15. a water tank.

Detailed Description

The technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiment of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided", "sleeved/connected", "connected", and the like, are to be interpreted broadly, such as "connected", which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1:

referring to fig. 1-3, a waste tile crushing device for ceramic tile processing comprises a crushing chamber 1, wherein the front end and the rear end of the middle part of the crushing chamber 1 are rotatably connected with a transmission shaft 3, the front end of the middle part of the left side of the crushing chamber 1 is fixedly connected with a motor 2, the left side of the transmission shaft 3 at the front end penetrates through the outer part of the crushing chamber 1 and is fixedly connected with an output shaft of the motor 2, the right side of the transmission shaft 3 penetrates through and extends to the outer part of the crushing chamber 1, a gear 4 is fixedly sleeved on the right side of the transmission shaft 3 at the right side of the crushing chamber 1, the two gears 4 are mutually meshed, and a crushing blade 5 is fixedly sleeved on the inner part of the transmission shaft 3 at the ring side of the crushing chamber 1;

a knocking chamber 6 is fixedly connected to the upper portion of the right side of the crushing chamber 1, a conveying mechanism 7 is movably connected to the bottom end of the inside of the knocking chamber 6, compression rods 8 are connected to the front end and the rear end of the knocking chamber 6 in a penetrating mode, the compression rods 8 are rotatably connected with the knocking chamber 6, a connecting rod 9 is fixedly connected to the outside of the knocking chamber 6 among the compression rods 8, one end of each compression rod 8, which is located inside the knocking chamber 6, is rotatably connected with a balancing weight 10, one end, which is far away from each other, of the right sides of the two transmission shafts 3 is fixedly connected with a connecting seat 11, and a traction rope 12 is fixedly connected between the connecting seat 11 and the connecting rod 9;

the distance between the front compression bar 8 and the rear compression bar 8 in the horizontal state is larger than the diameter of the balancing weight 10; the deformation force of the conveying mechanism 7 is greater than the gravity of the balancing weight 10;

specifically, at first, through the rotation of motor 2 drive front end transmission shaft 3, front end transmission shaft 3 rotates and utilizes gear 4 to drive rear end transmission shaft 3 synchronous rotation, drive broken cutting edge 5 when transmission shaft 3 rotates and rotates, utilize broken cutting edge 5 to carry out the ceramic tile, before broken, will need broken ceramic tile to carry in broken room 1 through transport mechanism 7, in the transportation process, the rotation of cooperation transmission shaft 3 drives connecting seat 11 and is circular motion, thereby connecting seat 11 utilizes haulage rope 12 pulling connecting rod 9, because depression bar 8 rotates with strike room 6 and is connected, make depression bar 8 form the lever, and pull depression bar 8 to rotate under the effect of connecting rod 9, along with the rotation of connecting seat 11 and the action of gravity of balancing weight 10, make depression bar 8 intermittent type swing from top to bottom, thereby make balancing weight 10 put down after being lifted, utilize balancing weight 10 to beat complete ceramic tile into a plurality of fragments, so that crushing treatment is convenient for, crushing efficiency has been improved, the deformation force of simultaneously transport mechanism 7 is greater than the gravity of balancing weight 10 has ensured that transport mechanism 7 can not deform when knocking the ceramic tile, ensure that the ceramic tile can be beaten to break.

Referring to fig. 5, sliding grooves 103 are formed in the periphery of the bottom of the counterweight block 10, sliding blocks 102 are slidably connected inside the sliding grooves 103, and a hemispherical elastic metal 101 is fixedly connected between the sliding blocks 102; the deformation elasticity of the hemispherical elastic metal 101 is smaller than the gravity of the counterweight 10.

Specifically, when balancing weight 10 and ceramic tile contact, hemisphere elastic metal 101 did not take place deformation this moment, and its contact with the ceramic tile is the point contact, and the small breaking of ceramic tile that can be better of lifting surface area this moment, the ceramic tile strikes the extrusion that half hemisphere elastic metal 101 received balancing weight 10 after the breakage, utilizes slider 102 to slide in spout 103 and takes place deformation and become the platykurtic to wrap up the broken department of ceramic tile, further prevented splashing when the ceramic tile is broken.

Referring to fig. 2 and 4, the inner wall of the upper end of the knocking chamber 6 is fixedly connected with an air bag 13 at a position corresponding to the counterweight block 10, the inner wall of the upper end of the crushing chamber 1 is fixedly connected with a water tank 15, conduits 14 are fixedly connected between the adjacent air bags 13 and between the left air bag 13 and the water tank 15, and the lower end of the water tank 15 is provided with a pressure atomization nozzle; the air pressure generated by the balancing weight 10 extruding the air bag 13 is greater than the bearing pressure of the pressure atomization spray holes.

Specifically, the reciprocating of cooperation balancing weight 10, thereby balancing weight 10 extrusion gasbag 13 is through pipe 14 to the inside atmospheric pressure that injects into of water tank 15, and when atmospheric pressure was greater than the pressure atomizing orifice of 15 lower extremes of water tank, the water in the water tank 15 was the atomizing state blowout, and the water after the atomizing is attached to on the raise dust of broken production for the raise dust becomes heavy whereabouts, thereby has reduced the raise dust pollution.

The working principle is as follows:

firstly, a motor 2 drives a front end transmission shaft 3 to rotate, the front end transmission shaft 3 rotates and drives a rear end transmission shaft 3 to synchronously rotate by utilizing a gear 4, the transmission shaft 3 drives a crushing blade 5 to rotate when rotating, the ceramic tile is crushed by utilizing the crushing blade 5, before crushing, the ceramic tile to be crushed is conveyed into a crushing chamber 1 by a conveying mechanism 7, in the conveying process, the rotation of the transmission shaft 3 is matched to drive a connecting seat 11 to do circular motion, so that the connecting seat 11 utilizes a traction rope 12 to pull a connecting rod 9, as the compression rod 8 is rotatably connected with a knocking chamber 6, the compression rod 8 forms a lever, and the compression rod 8 is pulled to rotate under the action of the connecting rod 9, along with the rotation of the connecting seat 11 and the action of gravity of a counterweight 10, the compression rod 8 intermittently swings up and down, so that the counterweight 10 is lifted and then put down, the complete ceramic tile is crushed into a plurality of fragments by utilizing the counterweight 10, the crushing treatment is convenient, the crushing efficiency is improved, and meanwhile, the deformation force of the conveying mechanism 7 is greater than the gravity of the counterweight 10 ensures that the conveying mechanism 7 cannot deform when the ceramic tile is knocked, and the ceramic tile can be crushed; when the balancing weight 10 is in contact with a ceramic tile, the hemispherical elastic metal 101 is not deformed at the moment, the contact of the hemispherical elastic metal 101 and the ceramic tile is point contact, the ceramic tile can be better broken due to a small stress area, the hemispherical elastic metal 101 is extruded by the balancing weight 10 after the ceramic tile is broken, and the sliding block 102 slides in the sliding groove 103 to deform and become flat, so that the broken part of the ceramic tile is wrapped, and the ceramic tile is further prevented from splashing when being broken; when balancing weight 10 and ceramic tile contact, hemisphere elastic metal 101 did not take place deformation this moment, and its contact with the ceramic tile is the point contact, and the small breaking of ceramic tile that can be better of lifting surface area this moment, the ceramic tile receives balancing weight 10's extrusion after breaking up, utilizes slider 102 to slide in spout 103 and takes place deformation to become the platykurtic to wrap up the broken department of ceramic tile, further prevented splashing when the ceramic tile is broken.

The above description is only the preferred embodiment of the present invention; the scope of the present invention is not limited thereto. Any person skilled in the art should also be able to cover the technical scope of the present invention by replacing or changing the technical solution and the improvement concept of the present invention with equivalents and modifications within the technical scope of the present invention.

Claims

1. The utility model provides a useless ceramic tile breaker for ceramic tile processing, includes crushing room (1), its characterized in that: the front end and the rear end of the middle part of the crushing chamber (1) are rotatably connected with transmission shafts (3), the right sides of the transmission shafts (3) penetrate through and extend to the outside of the crushing chamber (1), gears (4) are fixedly sleeved on the right sides of the crushing chamber (1) on the ring sides of the transmission shafts (3), the two gears (4) are meshed with each other, and crushing blades (5) are fixedly sleeved inside the crushing chamber (1) on the ring sides of the transmission shafts (3);

the utility model discloses a crushing chamber, including transmission shaft (3), transmission shaft (6), chamber (6) is strikeed to right side upper portion fixedly connected with strikes chamber (6), the inside bottom swing joint of striking chamber (6) has transport mechanism (7), both ends all run through and are connected with depression bar (8) around striking chamber (6), and rotate between depression bar (8) and striking chamber (6) and be connected, a plurality of lie in outside fixedly connected with connecting rod (9) of striking chamber (6) between depression bar (8), depression bar (8) lie in the one end rotation of striking chamber (6) inside and are connected with balancing weight (10), two the one end fixedly connected with connecting seat (11) that keeps away from each other on transmission shaft (3) right side, and fixedly connected with haulage rope (12) between connecting seat (11) and connecting rod (9).

2. The waste tile crushing device for ceramic tile processing according to claim 1, characterized in that: all seted up spout (103) around the bottom of balancing weight (10), and the inside sliding connection of spout (103) has slider (102), and is a plurality of common fixedly connected with hemisphere elastic metal (101) between slider (102).

3. The waste tile crushing device for ceramic tile processing according to claim 1, characterized in that: the utility model discloses a pressure atomizing spray hole, including strike chamber (6), the upper end inner wall of chamber corresponds the position fixedly connected with gasbag (13) of balancing weight (10), the upper end inner wall fixedly connected with water tank (15) of broken chamber (1), and is adjacent equal fixedly connected with pipe (14) between gasbag (13) and between left side gasbag (13) and water tank (15), the pressure atomizing spray hole has been seted up to the lower extreme of water tank (15).

4. The waste tile crushing device for ceramic tile processing according to claim 3, characterized in that: the air pressure generated by the counterweight block (10) extruding the air bag (13) is greater than the bearing pressure of the pressure atomization spray holes.

5. The waste tile crushing device for ceramic tile processing according to claim 2, characterized in that: the deformation elasticity of the hemispherical elastic metal (101) is smaller than the gravity of the balancing weight (10).

6. The waste tile crushing device for ceramic tile processing according to claim 1, characterized in that: the distance between the front and the rear compression rods (8) in the horizontal state is larger than the diameter of the balancing weight (10).

7. The waste tile crushing device for ceramic tile processing according to claim 1, characterized in that: the deformation force of the conveying mechanism (7) is greater than the gravity of the balancing weight (10).

8. The waste tile crushing device for ceramic tile processing according to claim 1, characterized in that: the front end of the middle part of the left side of the crushing chamber (1) is fixedly connected with a motor (2), and the left side of the transmission shaft (3) at the front end penetrates through the outer part of the crushing chamber (1) and is fixedly connected with an output shaft of the motor (2).