CN218387200U

CN218387200U - Coil inserting tool for winding wire

Info

Publication number: CN218387200U
Application number: CN202222648226.5U
Authority: CN
Inventors: 陈水旺; 秦建权; 秦秀莉
Original assignee: Fuzhou Magnetic Electronic Technology Co ltd
Current assignee: Fuzhou Magnetic Electronic Technology Co ltd
Priority date: 2022-10-08
Filing date: 2022-10-08
Publication date: 2023-01-24
Anticipated expiration: 2032-10-08

Abstract

The utility model discloses a rule frock of winding wire, including the bearing plate, the first backup pad of fixedly connected with on the bearing plate, it is connected with axis of rotation and first pivot pole to rotate on the first backup pad, the first incomplete gear of fixedly connected with and first bevel gear in the axis of rotation, the incomplete gear of fixedly connected with second on the first pivot pole, the incomplete gear of second and the intermittent type meshing of first incomplete gear, the spout has been seted up on the bearing plate and there is the rack through spout sliding connection, the incomplete gear of second and first incomplete gear all with rack intermittent type meshing, fixedly connected with connecting block on the rack, fixedly connected with crosses the line ring on the connecting block, be equipped with on the bearing plate and be used for the winding mechanism with the enameled wire. The utility model discloses an overall structure's cooperation has reached when bobbin winding enameled wire, crosses the wire loop and retrains the position of enameled wire for the effect of winding on the bobbin that the enameled wire can be orderly.

Description

Coil inserting tool for winding wire

Technical Field

The utility model relates to a frock technical field specifically is a winding wire's rule frock.

Background

The coil is directly embedded into the iron core after the coil is wound, the winding end part is higher in the winding stator iron core production mode, and the coil embedding mode is only suitable for motors with lower slot filling rate and span larger than 1. For those concentrated winding motors with high slot filling rate and span equal to 1, the coil end part is high due to the wire embedding mode, and in the winding process of the stranded wires, the stranded enameled wires are staggered due to the difficult wire arrangement problem, so that the slot filling rate is reduced, and the improvement of the slot filling rate is limited. Therefore, the winding of the multi-strand parallel concentrated winding has higher requirement on the slot fullness, and particularly, the concentrated winding adopts manual direct wire embedding instead of coil winding and wire embedding towards an iron core.

At present, when the enameled wire is wound to the bobbin, the enameled wire can be crossed on the bobbin, so that a large gap is generated, the effective use area of the bobbin is relatively reduced, and the wire inserting difficulty is increased, so that the problem is solved by a wire inserting tool of the winding wire.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a winding wire's rule frock to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a rule frock of winding wire, includes the bearing plate, the first backup pad of fixedly connected with on the bearing plate, it is connected with axis of rotation and first pivot pole to rotate on the first backup pad, the first incomplete gear of fixedly connected with and first bevel gear in the axis of rotation, the incomplete gear of fixedly connected with second on the first pivot pole, the incomplete gear of second and the intermittent type of first incomplete gear mesh, seted up the spout on the bearing plate and had the rack through spout sliding connection, incomplete gear of second and first incomplete gear all mesh with rack intermittent type, fixedly connected with connecting block on the rack, fixedly connected with crosses the wire loop on the connecting block, be equipped with on the bearing plate and be used for with the winding mechanism of enameled wire winding.

As a further preferred aspect of this technical solution, the winding mechanism includes a second support plate fixedly connected to the bearing plate, the second support plate is rotatably connected to a second rotating rod, the second rotating rod is fixedly connected to a second bevel gear, and the second bevel gear is engaged with the first bevel gear.

As a further preferred of this technical scheme, winding mechanism is including the spline of fixed connection on the second dwang, the second dwang has the bobbin through spline sliding connection, equal fixedly connected with baffle on the both ends of bobbin, fixedly connected with stopper on the second dwang, baffle and stopper laminating.

As a further preferred aspect of the present technical solution, the winding mechanism further includes a screw rod fixedly connected to the second rotating rod, and the screw rod is screwed with a nut.

As a further preferred aspect of the present technical solution, a driving mechanism for providing power to the rotating shaft is provided on the bearing plate, the driving mechanism includes a motor frame fixedly connected to the bearing plate, a motor is fixedly connected to the motor frame, and an output end of the motor is fixedly connected to the rotating shaft.

As a further preferable aspect of the present technical solution, a tapping mechanism for intermittently tapping the enameled wire is provided on the first rotating rod, and the tapping mechanism includes a tapping rod fixedly connected to the first rotating rod.

As a further preferred aspect of the present technical solution, the bobbin is made of an industrial plastic material.

The utility model provides a winding wire's rule frock possesses following beneficial effect:

(1) The utility model discloses an overall structure's cooperation has reached when bobbin winding enameled wire, crosses the wire loop and retrains the position of enameled wire for the enameled wire can be orderly winding on the bobbin, avoided the enameled wire can be on the bobbin intercrossing, thereby produce great space, reduced the effective usable floor area of bobbin, increased the effect of the degree of difficulty of rule.

(2) The utility model discloses a mechanism is beaten in the setting, has reached the rapping bar intermittent type and has beaten the enameled wire to knock out the impurity on the enameled wire, thereby makeed the effect that has improved the winding quality of enameled wire.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic structural view of a first non-complete gear and a second non-complete gear of the present invention;

fig. 3 is an explosion structure diagram of the winding mechanism of the present invention.

In the figure: 1. a bearing plate; 11. a first support plate; 13. a second support plate; 2. a motor; 21. a motor frame; 22. a rotating shaft; 23. a first non-full gear; 24. a first bevel gear; 25. a first rotating lever; 26. a second non-full gear; 27. knocking the rod; 3. a rack; 31. connecting blocks; 32. a wire passing ring; 4. a bobbin; 41. a baffle plate; 42. a second rotating rod; 43. a spline; 44. a screw; 45. a nut; 46. a limiting block; 47. a second bevel gear.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.

The utility model provides a technical scheme: as shown in fig. 1 and 2, in this embodiment, a winding wire inserting tool includes a bearing plate 1, a first support plate 11 is fixedly connected to the bearing plate 1, a rotation shaft 22 and a first rotation rod 25 are rotatably connected to the first support plate 11, a first incomplete gear 23 and a first bevel gear 24 are fixedly connected to the rotation shaft 22, a second incomplete gear 26 is fixedly connected to the first rotation rod 25, the second incomplete gear 26 is intermittently engaged with the first incomplete gear 23, a sliding groove is formed in the bearing plate 1 and a rack 3 is slidably connected to the bearing plate through the sliding groove, both the second incomplete gear 26 and the first incomplete gear 23 are intermittently engaged with the rack 3, a connection block 31 is fixedly connected to the rack 3, a wire passing ring 32 is fixedly connected to the connection block 31, and a winding mechanism for winding an enameled wire is arranged on the bearing plate 1.

At present, when twining enameled wire to bobbin 4, thereby the enameled wire can intercrossing on bobbin 4, produce great space, relative reduction bobbin 4's effective usable floor area, increased the degree of difficulty of rule.

When the first incomplete gear 23 rotates, because the first incomplete gear 23 and the second incomplete gear 26 are intermittently meshed and both the first incomplete gear 23 and the second incomplete gear 26 are intermittently meshed with the rack 3, when the first incomplete gear 23 and the second incomplete gear 26 are not meshed, the first incomplete gear 23 is meshed with the rack 3, so that the rack 3 is driven to slide towards one end close to the first incomplete gear 23, the second incomplete gear 26 rotates clockwise synchronously at the time, when the first incomplete gear 23 and the second incomplete gear 26 are meshed, the second incomplete gear 26 rotates anticlockwise, so that the second incomplete gear 26 is meshed with the rack 3, the rack 3 slides towards one end far away from the first incomplete gear 23, the rack 3 slides back and forth, and the second incomplete gear 26 rotates back and forth.

When rack 3 reciprocating sliding, wire passing ring 32 on it reciprocates in step to make when 4 winding enameled wires on bobbin, wire passing ring 32 retrains the position of enameled wire, make the winding that the enameled wire can be neat on bobbin 4, thereby avoided the enameled wire can be intercrossing on bobbin 4, thereby produce great space, reduced bobbin 4's effective usable floor area, increased the effect of the degree of difficulty of rule.

As shown in fig. 1 and 3, the winding mechanism includes a second support plate 13 fixedly connected to the bearing plate 1, a second rotating rod 42 is rotatably connected to the second support plate 13, a second bevel gear 47 is fixedly connected to the second rotating rod 42, and the second bevel gear 47 is engaged with the first bevel gear 24.

Winding mechanism is including fixed connection spline 43 on second dwang 42, and second dwang 42 has bobbin 4 through spline 43 sliding connection, equal fixedly connected with baffle 41 on the both ends of bobbin 4, fixedly connected with stopper 46 on the second dwang 42, baffle 41 and stopper 46 laminate.

The winding mechanism further comprises a screw 44 fixedly connected to the second rotating rod 42, and a nut 45 is screwed on the screw 44.

The new bobbin 4 is slid along the spline 43 toward one end of the stopper 46 until the bobbin 4 is attached to the stopper 46, and then the nut 45 is screwed along the screw 44 until the nut 45 is attached to the baffle 41, so that the bobbin 4 is fixed.

The enamel wire is then threaded along the wire loop 32 and fixed to the bobbin 4.

When the first bevel gear 24 rotates, since the first bevel gear 24 is meshed with the second bevel gear 47, the second bevel gear 47 rotates, so that the second rotating rod 42 and the spline 43 rotate, and the bobbin 4 rotates, thereby achieving the effect of winding the enamel wire on the bobbin 4 at a constant speed without manual winding.

As shown in fig. 1, the bearing plate 1 is provided with a driving mechanism for providing power to the rotating shaft 22, the driving mechanism includes a motor frame 21 fixedly connected to the bearing plate 1, a motor 2 is fixedly connected to the motor frame 21, and an output end of the motor 2 is fixedly connected to the rotating shaft 22.

The motor 2 is activated and the rotating shaft 22 is rotated, so that the first non-complete gear 23 and the first bevel gear 24 thereon are rotated.

As shown in fig. 1 and 2, the first rotating rod 25 is provided with a beating mechanism for intermittently beating the enamel wire, and the beating mechanism includes a beating rod 27 fixedly connected to the first rotating rod 25.

When the second incomplete gear 26 rotates, the rapping bar 27 on the second incomplete gear synchronously rotates in a reciprocating mode, so that the rapping bar 27 intermittently raps the enameled wire, impurities on the enameled wire are knocked out, and the winding quality of the enameled wire is improved.

The bobbin 4 is made of industrial plastic.

The utility model provides a rule frock of winding wire, concrete theory of operation as follows: at present, when twining enameled wire to bobbin 4, thereby the enameled wire can intercrossing on bobbin 4, produce great space, relative reduction bobbin 4's effective usable floor area, increased the degree of difficulty of rule.

When rack 3 reciprocating sliding, the synchronous reciprocating sliding of line ring 32 crossed on it to make when 4 winding enameled wires at bobbin, cross line ring 32 and retrain the position of enameled wire, make the enameled wire can be neat winding on bobbin 4, avoided the enameled wire can be on bobbin 4 intercrossing, thereby produce great space, reduced bobbin 4's effective usable floor area, increased the effect of the degree of difficulty of rule.

When the first bevel gear 24 rotates, the first bevel gear 24 is meshed with the second bevel gear 47, so that the second bevel gear 47 rotates, the second rotating rod 42 and the spline 43 rotate, the bobbin 4 rotates, and the enameled wire is wound on the bobbin 4 at a constant speed without manual winding.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a rule frock of winding wire, includes bearing plate (1), its characterized in that: the utility model discloses a wire winding mechanism, including bearing plate (1), the first backup pad of fixedly connected with (11) on bearing plate (1), it is connected with axis of rotation (22) and first pivot pole (25) to rotate on first backup pad (11), first incomplete gear of fixedly connected with (23) and first conical gear (24) on axis of rotation (22), incomplete gear of fixedly connected with second (26) is gone up in first pivot pole (25), incomplete gear of second (26) and first incomplete gear (23) intermittent type meshing, seted up the spout on bearing plate (1) and have rack (3) through spout sliding connection, incomplete gear of second (26) and first incomplete gear (23) all with rack (3) intermittent type meshing, fixedly connected with connecting block (31) is gone up in rack (3), fixedly connected with cross line ring (32) on connecting block (31), be equipped with on bearing plate (1) and be used for the winding mechanism with the enameled wire.

2. The coil inserting tool for the winding wire according to claim 1, wherein: winding mechanism is including second backup pad (13) of fixed connection on bearing plate (1), it is connected with second dwang (42) to rotate on second backup pad (13), fixedly connected with second bevel gear (47) on second dwang (42), second bevel gear (47) and first bevel gear (24) meshing.

3. The coil inserting tool for the winding wire according to claim 2, wherein: winding mechanism is including spline (43) of fixed connection on second dwang (42), second dwang (42) have bobbin (4) through spline (43) sliding connection, equal fixedly connected with baffle (41) on the both ends of bobbin (4), fixedly connected with stopper (46) on second dwang (42), baffle (41) and stopper (46) laminating.

4. The coil inserting tool for the winding wire according to claim 3, wherein: the winding mechanism further comprises a screw rod (44) fixedly connected to the second rotating rod (42), and a nut (45) is screwed on the screw rod (44).

5. The coil inserting tooling for the winding wire according to claim 1, characterized in that: be equipped with the actuating mechanism who is used for providing power to axis of rotation (22) on bearing plate (1), actuating mechanism is including motor frame (21) of fixed connection on bearing plate (1), fixedly connected with motor (2) are gone up in motor frame (21), the output and axis of rotation (22) fixed connection of motor (2).

6. The coil inserting tool for the winding wire according to claim 1, wherein: be equipped with on first bull stick (25) and beat the mechanism with having to carry out intermittent type to the enameled wire and beat, beat the mechanism including rapping bar (27) of fixed connection on first bull stick (25).