CN218370928U

CN218370928U - Rotary disc set for rolling collagen casing

Info

Publication number: CN218370928U
Application number: CN202222160169.6U
Authority: CN
Inventors: 舒水菊; 张昂
Original assignee: Henan Jingzhen Biotechnology Co ltd
Current assignee: Henan Jingzhen Biotechnology Co ltd
Priority date: 2022-08-17
Filing date: 2022-08-17
Publication date: 2023-01-24
Anticipated expiration: 2032-08-17

Abstract

The utility model discloses a rotary table group for rolling collagen casing, which comprises a bracket, wherein a driving motor is arranged on one side of the upper part of a supporting rod, an output shaft of the driving motor passes through the supporting rod and is connected with a rotating shaft, and more than one rotary table is arranged on the rotating shaft side by side; the turntable comprises a shaft cylinder and baffle plates arranged on two sides of the shaft cylinder; a unidirectional rotating mechanism is respectively arranged between the rotating shaft and the shaft barrel of each rotating disc, the unidirectional rotating mechanism comprises an inner barrel and an outer barrel which are coaxially arranged, the inner wall of the inner barrel is fixedly arranged with the rotating shaft, and the outer wall of the outer barrel is fixedly arranged with the inner wall of the shaft barrel; ratchets are arranged on the inner wall of the outer barrel, pawls are arranged on the inner barrel, and the rotating shaft drives the rotating disc to rotate in a single direction through the cooperation of the pawls and the ratchets; the edge of the baffle is provided with a shifting sheet. The utility model discloses can realize the synchronous rolling of many casings, send the carousel group whole to next process after the rolling and carry out the feed, need not dismantle the carousel, effectively improve the linking efficiency between two processes.

Description

Rotary disc set for rolling collagen casing

Technical Field

The utility model relates to a collagen production technical field, concretely relates to carousel group is used in rolling of collagen casing.

Background

The collagen casing is a raw material widely used in meat product processing, is edible, has good air permeability and is rich in collagen, and is generally prepared by taking the corium layer of animal skin, tendon and ossein as raw materials. The traditional natural casing is made of animal small intestine, large intestine, stomach, bladder, etc., and the yield, specification and grade are all limited by natural conditions, thus being not beneficial to industrialized continuous production. The property of the collagen casing is similar to that of the natural casing, but the collagen casing is more suitable for industrial production than the natural casing, and the specification, the wall thickness and the length can be selected randomly according to the requirement.

In the production process of the collagen casing, the raw materials are required to be cleaned firstly, then are subjected to rough cutting, fine cutting, grinding and extrusion to be changed into a very fine (granular and pasty) state, then are conveyed into refining equipment to be continuously kneaded together to be changed into a soft and elastic dough shape, and then are subjected to subsequent extrusion, drying and rolling. The dried sausage casing needs to be sprayed and moisturized to avoid over-drying and becoming crisp, then the hollow and tubular sausage casing needs to be flattened into a flat belt shape, then the flat belt shape is wound on a rotary table, and the wound sausage casing enters the next procedure for compression and packaging. Usually, during the extrusion and drying process, a plurality of casings are conveyed side by side, so that during rolling, a plurality of rotating discs are required, and each rotating disc rolls one casing. The existing winding equipment usually needs one driving motor to drive each rotary table, the rotary tables need to occupy larger equipment space for independent rotation and mutual noninterference, and a plurality of driving motors are not beneficial to saving electric energy. And, after the carousel rolling is accomplished, need all to pull down every carousel and send to next process (compression), then install the carousel of overhead again on the rolling equipment, carry out the rolling of next round casing. In the next step, the casing is pulled out of the turntable and compressed, and after the casing on the turntable is compressed, the empty turntable is removed and sent to the rolling process for standby. Between these two processes, the carousel is come and go to dismantle, and is more time-consuming and laboursome, influences the rolling efficiency of casing.

Disclosure of Invention

The to-be-solved technical problem of the utility model is to provide a collagen casing carousel group for rolling can realize the synchronous rolling of many casings, wholly sends carousel group to next process after the rolling and carries out the feed, need not dismantle the carousel, has effectively improved linking efficiency between two processes.

In order to solve the technical problem, the utility model adopts the following technical scheme:

designing a rotary table group for rolling collagen casings, which comprises a support, wherein the support comprises a bottom plate and a vertical supporting rod arranged on the bottom plate, a driving motor is arranged on one side of the upper part of the supporting rod, an output shaft of the driving motor penetrates through the supporting rod and is connected with a rotating shaft, and more than one rotary table is arranged on the rotating shaft side by side;

the turntable comprises a shaft cylinder and baffle plates arranged on two sides of the shaft cylinder; a unidirectional rotating mechanism is respectively arranged between the rotating shaft and the shaft barrel of each rotating disc, the unidirectional rotating mechanism comprises an inner barrel and an outer barrel which are coaxially arranged, the inner wall of the inner barrel is fixedly arranged with the rotating shaft, and the outer wall of the outer barrel is fixedly arranged with the inner wall of the shaft barrel; ratchets are arranged on the inner wall of the outer barrel, pawls are arranged on the inner barrel, and the rotating shaft drives the rotating disc to rotate in a single direction through the cooperation of the pawls and the ratchets; the edge of the baffle is provided with a shifting sheet.

In above-mentioned technical scheme, the casing after the process of flattening is carried rolling equipment position, and the casing that simultaneously carries has many, the utility model provides a carousel is provided with a plurality ofly side by side, equals with casing quantity, casing of every carousel rolling. Before rolling, the end part of each sausage casing is fixed on the corresponding rotary disc, the rotary discs are rotated through the shifting pieces, the sausage casings are wound for several circles firstly, the sausage casings are wound on the rotary discs, the winding tightness (tightening degree) of the sausage casings on each rotary disc is adjusted to be consistent, then the driving motor is started, the rotating shafts are driven to rotate, the rotary disc groups are enabled to rotate synchronously, and the purpose that a plurality of rotary discs roll a plurality of sausage casings simultaneously is achieved. Through the cooperation of pawl and ratchet among the unidirectional rotation mechanism, can rotate every carousel alone before the rolling, realize the regulation of the fixed and coiling elasticity of coiling of every casing, restart driving motor after the adjustment finishes and drive the synchronous revolution of carousel group for the elasticity of every carousel coiling casing keeps unanimous basically, avoids some casings to twine loose, some tension.

After the group of turntables is rolled, the support and the turntables can be integrally moved to the next procedure to serve as a feeding mechanism, the enteric-coated sheets are pulled out towards the direction in which the unidirectional rotating mechanism can rotate in the next procedure, and the turntables rotate under the action of pulling force to realize feeding. After the casings on the rotating disc are used up in the next process, the empty rotating disc set is integrally moved to a coiling process for standby.

Preferably, a first key groove is formed in the outer wall of the rotating shaft, a first clamping key is arranged on the inner wall of the inner cylinder, and the first clamping key is clamped in the first key groove, so that the inner cylinder and the rotating shaft are fixedly installed together; the inner wall of the shaft barrel is provided with a second key groove, the outer wall of the outer barrel is provided with a second clamping key, and the second clamping key is clamped in the second key groove, so that the outer barrel and the shaft barrel of the rotary table are fixedly installed together.

Each rotary table is installed together with the rotating shaft through a one-way rotating mechanism, the driving motor can drive the rotary tables to rotate towards one direction, the casing is rolled, and the single rotary table can rotate independently through the one-way rotating mechanism. The plectrum on a plurality of carousels can set up a plurality ofly, all has the plectrum of conveniently stirring when the carousel rotates different positions, avoids the plectrum to rotate one side that the casing got into and is sheltered from, the operation of being not convenient for.

Preferably, a groove matched with the pawl in shape is formed in the side wall of the inner cylinder, the pawl is rotatably mounted in the groove, and a spring is arranged between the bottom surface of the groove and the pawl.

Preferably, an elastic pressing piece is arranged on the outer side wall of the shaft barrel and used for fixing the end part of the casing. Before a new turntable set is used for rolling, the end part of the sausage casing is clamped below the pressing piece, and then the turntable is rotated through the shifting piece, so that the sausage casing is wound on the shaft barrel of the turntable.

Preferably, a stop block is sleeved on the rotating shaft at a position between the adjacent rotating discs; the inner side of the innermost rotary table and the outer side of the outermost rotary table are respectively sleeved with a limiting block. The stop blocks keep the distance between the adjacent turntables, and the rotation process is not influenced mutually; the limiting block is used for limiting the positions of the outer side turntable and the inner side turntable and avoiding deviation.

Preferably, the baffle plate is provided with an observation hole. The observation hole is convenient for seeing the thickness of the sausage casing wound on the rotary disc from the side surface, and whether the rotary disc is wound up quickly or not is judged.

Preferably, the bottom of the bottom plate is provided with a universal wheel with a brake. After the rolling of the rotary table is finished, the support can be pushed to the next procedure through the universal wheel, and the empty rotary table set is pushed to carry out the next rolling.

Preferably, one side of the poking sheet is provided with an arc-shaped concave part, and the direction of the arc-shaped concave part faces the rotatable direction of the unidirectional rotating mechanism.

The beneficial effects of the utility model reside in that:

the utility model has the advantages that the rotating shafts are provided with the plurality of rotating discs side by side, the driving motor drives the rotating disc groups to rotate simultaneously, so that the simultaneous rolling of a plurality of casings is realized, and the device is simplified, the space is saved, and the electric energy is saved; every carousel passes through one-way slewing mechanism respectively and installs in the pivot, before the rolling, can rotate every carousel alone for realize the fixed and adjustment of the winding elasticity of every casing, after the adjustment finishes restart driving motor drives the synchronous revolution of carousel group, make the elasticity of every carousel rolling casing keep unanimous basically, avoid some casings to wind loose, some tension. After a set of carousel rolling finishes, the support can the moving as feeding mechanism to next process, does not need frequently to dismantle again and install the carousel, can save time and labour for linking between two processes is more smooth and easy, efficiency is higher.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the structure of the side-by-side installation of the turntables;

FIG. 3 is a schematic view of a connection structure between a rotary shaft and a turntable;

fig. 4 is a schematic structural view of the unidirectional rotation mechanism.

Reference numbers in the figures: 1, a bottom plate, 2 support rods, 3 driving motors, 4 rotating shafts and 5 rotating discs; 6 shaft cylinder, 7 baffle; 8 one-way rotating mechanism and 9 plectrum; 10 a first clamping key, 11 a second clamping key and 12 a stop block; 13 limiting blocks, 14 observation holes and 15 universal wheels; 16 inner cylinders, 17 outer cylinders, 18 ratchets, 19 pawls, 20 springs and 21 pressing sheets; a is the direction of the driving motor driving the turntable to rotate.

Detailed Description

The following examples are provided only for illustrating the embodiments of the present invention in detail and are not intended to limit the scope of the present invention in any way.

Example 1: the utility model provides a carousel group is used in rolling of collagen casing, refer to fig. 1-4, includes the support, and the support includes bottom plate 1, sets up vertical branch 2 on bottom plate 1, is provided with driving motor 3 in the upper portion one side of branch 2, and the output shaft of driving motor 3 machine passes branch 2 and is connected with pivot 4, installs more than one carousel 5 side by side on pivot 4, and in this embodiment, carousel 5 is 4, installs side by side on pivot 4. A stop block 12 is sleeved on the rotating shaft 4 between the adjacent rotating discs 5; the inner side of the innermost rotary table 5 and the outer side of the outermost rotary table 5 are respectively sleeved with a limiting block 13.

The rotary table 5 comprises a shaft cylinder 6 and baffle plates 7 arranged on two sides of the shaft cylinder 6; a unidirectional rotating mechanism 8 is respectively arranged between the rotating shaft 4 and the shaft barrel 6 of each turntable, the unidirectional rotating mechanism 8 comprises an inner barrel 16 and an outer barrel 17 which are coaxially arranged, the inner wall of the inner barrel 16 is fixedly arranged with the rotating shaft 4, and the outer wall of the outer barrel 17 is fixedly arranged with the inner wall of the shaft barrel 6; the inner wall of the outer cylinder 17 is provided with a ratchet 18, the inner cylinder is provided with a pawl 19, and the rotating shaft 4 drives the rotating disc 6 to rotate in a single direction through the matching of the pawl 19 and the ratchet 18. The side wall of the inner cylinder 16 is provided with a groove matched with the shape of the pawl 19, the pawl 19 is rotatably arranged in the groove, and a spring 20 is arranged between the bottom surface of the groove and the pawl 19. The dial 5 is rotated by pulling the poking piece 9, when each ratchet passes through the pawl 19, the pawl 19 is rotated downwards into the groove, the spring 20 is compressed, when the dial 5 stops rotating, the spring 20 resets, the pawl 19 bounces, and the ratchet is clamped in the corresponding ratchet. The working principle of the ratchet is the prior art, and the detailed description is omitted.

The edge of the baffle 7 is provided with three shifting pieces 9, and the three shifting pieces 9 are distributed on the edge circumference of the baffle 7 at equal intervals. An arc-shaped concave part is arranged on one side of the shifting sheet 9, and the direction of the arc-shaped concave part faces the direction in which the unidirectional rotating mechanism 8 can rotate. The baffle 7 is provided with an observation hole 14.

A first key groove is formed in the outer wall of the rotating shaft 4, a first clamping key 10 is arranged on the inner wall of the inner barrel 16, and the first clamping key 10 is clamped in the first key groove, so that the inner barrel 16 and the rotating shaft 4 are fixedly installed together; the inner wall of the shaft barrel 6 is provided with a second key groove, the outer wall of the outer barrel 17 is provided with a second clamping key 11, and the second clamping key 11 is clamped in the second key groove, so that the outer barrel 17 and the shaft barrel 6 of the rotary table 5 are fixedly installed together.

An elastic pressing piece 21 is arranged on the outer side wall of the shaft tube 6 and used for fixing the end part of the sausage casing. Before a new rotary table set is rolled, the end part of the sausage casing is clamped below the pressing piece 21, and then the rotary table 5 is rotated through the shifting piece 9, so that the sausage casing is wound on the shaft barrel 6 of the rotary table 5.

Furthermore, the bottom of the bottom plate is provided with a universal wheel 15 with a brake, and the universal wheel 15 facilitates the overall movement of the support.

The apparatus elements referred to in the above embodiments are conventional apparatus elements unless otherwise specified.

The utility model discloses the concrete working method of carousel group for the rolling of collagen casing is:

the casing is carried after the process of flattening the utility model discloses the coiling process at place, the casing of carrying simultaneously and coming generally has many, and every casing corresponds a carousel, passes through the preforming earlier to the tip of casing and fixes on the beam barrel, makes the carousel rotate through stirring the plectrum, convolutes the casing on the beam barrel to adjust the taut degree of every casing coiling to basic unanimity, open driving motor again, it is rotatory to drive the pivot, make the synchronous rotation of carousel group, realize the synchronous rolling of many casings. After one turntable set is completely rolled, the whole support is moved to the next process, and a new idle pulley set is moved to perform the next rolling.

The embodiments of the present invention have been described in detail with reference to the drawings and examples, but the present invention is not limited to the above embodiments, and can be modified or changed within the knowledge of those skilled in the art without departing from the spirit of the present invention.

Claims

1. A rotary table set for rolling collagen casing comprises a support, wherein the support comprises a bottom plate and a vertical supporting rod arranged on the bottom plate, and is characterized in that a driving motor is arranged on one side of the upper part of the supporting rod, an output shaft of the driving motor penetrates through the supporting rod and is connected with a rotating shaft, and more than one rotary table is arranged on the rotating shaft side by side;

2. The collagen casing winding turntable set according to claim 1, wherein a first key groove is formed on the outer wall of the rotating shaft, a first clamping key is arranged on the inner wall of the inner cylinder, and the first clamping key is clamped in the first key groove, so that the inner cylinder and the rotating shaft are fixedly mounted together; the inner wall of the shaft barrel is provided with a second key groove, the outer wall of the outer barrel is provided with a second clamping key, and the second clamping key is clamped in the second key groove, so that the outer barrel and the shaft barrel of the rotary table are fixedly mounted together.

3. The collagen casing wrap-up turntable set as claimed in claim 1, wherein the inner cylinder has a groove on its side wall matching with the shape of the pawl, the pawl is rotatably mounted in the groove, and a spring is provided between the bottom surface of the groove and the pawl.

4. The set of rotating discs for winding collagen casing according to claim 1, wherein an elastic pressing piece is provided on the outer side wall of the bobbin for fixing the end of the casing.

5. The set of rotating discs for rolling collagen casing according to claim 1, wherein a stopper is fitted on the rotating shaft at a position between the adjacent rotating discs; the inner side of the innermost turntable and the outer side of the outermost turntable are respectively sleeved with a limiting block.

6. The turntable set for winding a collagen casing according to claim 1, wherein the baffle plate is provided with an observation hole.

7. The turntable set for rolling collagen casing according to claim 1, wherein a universal wheel with a brake is provided on the bottom of the base plate.

8. The collagen casing rolling turntable set according to claim 1, wherein an arc-shaped concave part is provided on one side of the poking piece, and the direction of the arc-shaped concave part is towards the rotatable direction of the unidirectional rotation mechanism.