CN218366360U - Novel extruder setting box - Google Patents
Novel extruder setting box Download PDFInfo
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- CN218366360U CN218366360U CN202222778040.1U CN202222778040U CN218366360U CN 218366360 U CN218366360 U CN 218366360U CN 202222778040 U CN202222778040 U CN 202222778040U CN 218366360 U CN218366360 U CN 218366360U
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Abstract
The utility model discloses a novel extruder stereotypes case, including vacuum design case, the inside matrix of vacuum design case is arranged and is provided with the nozzle, the rear side of vacuum design case is provided with the dipping water tank, the bottom of dipping water tank is provided with the vacuum pump, the vacuum pump is connected with vacuum design case and dipping water tank through vacuum tube and vacuum respectively, the bottom of vacuum design case is provided with the water pump, the water pump leads to pipe respectively and stereotypes the case and dip the water tank with the vacuum and be connected. This novel extruder design case through the rotation of several supporting roller, can destroy the warm water layer of tubular product outer wall to accelerate the heat exchange effect, reinforcing cooling effect, the design case passes through automatic ball-cock assembly water tank control water level simultaneously, solves the problem that the manual control water level is neglected to hang down, and the smooth going on of guarantee production is being set up at the design roof portion, can avoid the water in the water tank to inhale during the vacuum pump, guarantee vacuum pump life.
Description
Technical Field
The utility model relates to a PVC extrusion processing technology field specifically is a novel extruder design case.
Background
In the PVC extrusion industry, the traditional cooling for pipes is generally done in two ways: one is bath cooling, and the other is spray cooling, the bath cooling is usually used for small-bore pipes, and the pipes with the diameter larger than 110mm tend to adopt spray cooling.
The main shortcoming of dipping bath cooling is that the pipe material may be deformed by the vertical temperature difference and the buoyancy of water in the water tank, then the pipe material of high temperature and the outer warm water layer that forms of water contact back pipe material, it carries out the heat exchange to hinder tubular product and cold water, cooling efficiency is slow and can not be adapted to the fast-speed production technology of extruding, the fountain cooling, the main shortcoming is that ordinary nozzle blocks up easily, the spray pump needs high-power water pump, generally 6 meters length cooling design case needs 2 water pumps of 5.5KW, just can evenly spray the atomizing drop of water on 6 meters of pipe wall, the energy consumption is extravagant greatly.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a novel extruder design case, with the buoyancy of the perpendicular temperature difference in the basin and water that the immersion bath cooling main defect that proposes in solving above-mentioned background art probably makes tubular product warp, secondly tubular product and the outer warm water layer that forms of water behind the water contact of high temperature tubular product, it carries out the heat exchange to hinder tubular product and cold water, cooling efficiency can not adapt to fast-speed extrusion production technology at a slow pace, the spray cooling, the main defect is that ordinary nozzle blocks up easily, the spray pump needs high-power water pump, general 6 meters length cooling design case needs 5.5KW water pump 2, just can evenly spray 6 meters of pipe walls with the atomizing drop of water, the extravagant great problem of energy consumption.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a novel extruder stereotypes case, includes the vacuum case of stereotyping, the inside matrix of vacuum case of stereotyping is arranged and is provided with the nozzle, the rear side of vacuum case of stereotyping is provided with the dipping water tank, the bottom of dipping water tank is provided with the vacuum pump, the vacuum pump is connected with vacuum case of stereotyping and dipping water tank through the vacuum tube respectively, the bottom of vacuum case of stereotyping is provided with the water pump, the water pump leads to pipe respectively and stereotypes the case and be connected with the dipping water tank with the vacuum.
Preferably, the nozzle is in the shape of a spiral nozzle, and the diameter of the nozzle is 0.3cm-1cm.
Preferably, a supporting roller is arranged in the immersion water tank, and a windmill impeller is arranged at the edge of the supporting roller.
Preferably, a water tank is arranged on the outer side of the dipping water tank, and a ball float valve is arranged inside the water tank.
Preferably, a heightened vacuum air suction port is arranged at the joint of the immersion bath water tank and the vacuum pump.
Preferably, the number of the supporting rollers is 1-5 groups, and the number of the windmill impellers is 3-10.
Compared with the prior art, the beneficial effects of the utility model are that:
this novel extruder design case carries out the in-process of daily extrusion processing, sprays through purpose-made heliciform nozzle, can high-efficiently give the tubular product cooling fast, and the nozzle design of thickening simultaneously can effectively avoid the nozzle to block up, ensures cooling efficiency.
This novel extruder setting box is carrying out the in-process of daily extrusion processing, rotation through several supporting roller, can destroy the warm water layer of tubular product outer wall, thereby accelerate the heat exchange effect, the reinforcing cooling effect, setting box is through automatic ball-cock assembly water tank control water level simultaneously, solve the problem that manual control water level is neglected to hang up, the smooth of guarantee production goes on, at the increase vacuum induction port that setting box top portion set up, can avoid the water in the water tank to inhale during the vacuum pump, guarantee vacuum pump life.
This novel extruder design case carries out the in-process of daily extrusion processing, through adopting the combination formula cooling method who sprays earlier the back dipping, has effectively avoided extension dipping water tank cooling effect poor, the big pipe of buoyancy warp problem and the easy jam of fountain water tank nozzle, the high problem of energy consumption.
Drawings
Fig. 1 is a front view of the present invention;
fig. 2 is a side view of the present invention;
fig. 3 is the utility model discloses a water pump and vacuum pump transport connection schematic diagram.
In the figure: 1. a vacuum shaping box; 2. a bath water tank; 3. a vacuum pump; 4. a water pump; 5. a nozzle; 6. a water tank; 7. supporting the rollers; 8. a windmill impeller; 9. heightening a vacuum air suction port; 10. a float valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.
As shown in fig. 1-3, the utility model provides a technical solution: the utility model provides a novel extruder design case, including vacuum design case 1, the inside matrix of vacuum design case 1 is arranged and is provided with nozzle 5, after the pipeline is extruded through extruder high temperature, at first through vacuum design case 1 inherent vacuum pump 3 evacuation and several nozzle 5 spray cooling effect down quick cooling shaping, the rear side of vacuum design case 1 is provided with immersion bath water tank 2, inside through immersion bath water tank 2, evacuation and immersion bath water at vacuum pump 3, further cooling shaping under the dual function of supporting roller, thereby realize the sizing shaping of tubular product, immersion bath water tank 2's bottom is provided with vacuum pump 3, vacuum pump 3 is connected with vacuum design case 1 and immersion bath water tank 2 through the vacuum tube respectively, can take out the inside air current of equipment in real time, make the equipment inside can keep the vacuum state, avoid influencing the whole quality of processing, vacuum design case 1's bottom is provided with water pump 4, water pump 4 is connected with vacuum design case 1 and immersion bath water tank 2 through the water pipe respectively, can carry out the real-time extraction and the transport of the inside fluid of equipment, further improve the efficiency of carrying, the shape of nozzle 5 is the heliciform nozzle, diameter of nozzle 5 is 0.3-1 cm diameter, can make the whole cooling efficiency scope of spraying more extensive with the whole even more extensive range of integral effect.
The inside of the dipping water tank 2 is provided with a supporting roller 7, the edge of the supporting roller 7 is provided with a windmill impeller 8, the supporting roller 7 rotates under the driving of the friction force between the supporting roller 7 and the pipe, and simultaneously, the windmill impeller 8 generates parameter vortex in water, thereby destroying the warm water layer on the outer wall of the pipe, further accelerating the heat exchange effect and enhancing the cooling effect, the outside of the dipping water tank 2 is provided with a water tank 6, the inside of the water tank 6 is provided with a ball float valve 10 which can be used for automatically controlling the water level of the dipping water tank 2 and preventing the water level of the water tank from being too high or too low, a heightened vacuum air suction port 9 is arranged at the joint of the dipping water tank 2 and the vacuum pump 3, the air flow can be guided and conveyed in real time, the number of the supporting rollers 7 is 1-5, the number of the windmill impellers 8 is 3-10, the overall stability and the strength of the support can be larger, and the damage failure caused by stress can be avoided.
The working principle is as follows: when extruding and processing the operation, after the pipeline is extruded through extruder high temperature, at first through vacuum setting case 1 internal vacuum pump 3 evacuation and several nozzle 5 spray cooling effect under quick cooling shaping, rethread dipping water tank 2's inside, further cooling shaping under vacuum pump 3 evacuation and dipping water, supporting roller's dual function, thereby realize the sizing shaping of tubular product, accessible supporting roller 7 rotates under the frictional force drive with between the tubular product simultaneously, windmill impeller 8 is at the aquatic parameter vortex, thereby destroys the warm water layer of tubular product outer wall, and then accelerates heat exchange effect, reinforcing cooling effect, through ball-cock assembly 10's setting, can be used for automatic control dipping water tank 2's water level, prevent that the water tank water level is too high or low excessively.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a novel extruder is stereotyped case, includes vacuum and stereotypes case (1), its characterized in that: the inside matrix of vacuum design case (1) is arranged and is provided with nozzle (5), the rear side of vacuum design case (1) is provided with dipping water tank (2), the bottom of dipping water tank (2) is provided with vacuum pump (3), vacuum pump (3) are connected with vacuum design case (1) and dipping water tank (2) through the vacuum tube respectively, the bottom of vacuum design case (1) is provided with water pump (4), water pump (4) are respectively through water pipe and vacuum design case (1) and dipping water tank (2) are connected.
2. The novel extruder sizing box according to claim 1, characterized in that: the shape of the nozzle (5) is a spiral nozzle, and the diameter of the nozzle (5) is 0.3cm-1cm.
3. The novel extruder sizing box according to claim 1, characterized in that: supporting rollers (7) are arranged inside the bathing water tank (2), and windmill impellers (8) are arranged at the edges of the supporting rollers (7).
4. The novel extruder sizing box according to claim 1, wherein: the outside of bathing water tank (2) is provided with water tank (6), the inside of water tank (6) is provided with ball-cock assembly (10).
5. The novel extruder sizing box according to claim 1, wherein: a heightened vacuum air suction port (9) is arranged at the joint of the dipping water tank (2) and the vacuum pump (3).
6. The novel extruder sizing box according to claim 3, wherein: the number of the supporting rollers (7) is 1-5 groups, and the number of the windmill impellers (8) is 3-10.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222778040.1U CN218366360U (en) | 2022-10-21 | 2022-10-21 | Novel extruder setting box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222778040.1U CN218366360U (en) | 2022-10-21 | 2022-10-21 | Novel extruder setting box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218366360U true CN218366360U (en) | 2023-01-24 |
Family
ID=84932975
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222778040.1U Active CN218366360U (en) | 2022-10-21 | 2022-10-21 | Novel extruder setting box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218366360U (en) |
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2022
- 2022-10-21 CN CN202222778040.1U patent/CN218366360U/en active Active
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