CN218365390U

CN218365390U - High-strength vibration forming production device for prefabricated parts

Info

Publication number: CN218365390U
Application number: CN202222545188.0U
Authority: CN
Inventors: 马伟伟
Original assignee: Henan Jiu'an Building Materials Co ltd
Current assignee: Henan Jiu'an Building Materials Co ltd
Priority date: 2022-09-26
Filing date: 2022-09-26
Publication date: 2023-01-24
Anticipated expiration: 2032-09-26

Abstract

The utility model provides a high-strength vibration molding production device for prefabricated parts, which belongs to the technical field of prefabricated part production and comprises a base, wherein a vibration mechanism is connected on the base in a sliding manner, a prefabricated part mould is placed on the upper surface of the vibration mechanism, a speed change mechanism is arranged in the vibration mechanism, one end of the speed change mechanism is connected with a first driving device arranged on one side of the vibration mechanism, two sides of the vibration mechanism are provided with lifting mechanisms, the base is provided with a second driving device, the lifting mechanisms are provided with transmission mechanisms, and a feeding mechanism is arranged above the vibration mechanism; the speed change mechanism rotates according to a set rotating speed and enables the vibration mechanism to shake, the second driving device is started to drive the lifting mechanism to enable the mould to be separated from the vibration mechanism after the concrete in the mould is well mixed and formed, the driving mechanism drives the mould to place the mould on the storage table, and the device is convenient to adjust the vibration speed, time and labor are saved, and the production efficiency is greatly improved.

Description

High-strength vibration forming production device for prefabricated parts

Technical Field

The utility model belongs to the technical field of the prefab production, concretely relates to prefab vibration moulding apparatus for producing that excels in.

Background

The rapid development of Chinese economy provides guarantee for the continuous perfection of public facilities, the environmental protection and the full utilization of resources are more and more brought into the attention of people while the safety and the economy of public facility projects are ensured, and the concrete prefabricated member not only has great advantages in the aspects of function and safety, but also plays an advantage in the aspects of economy, creation of comfortable environment and resource saving.

At present prefabricated component's production, especially small-size prefabricated component uses the concrete in the tight mould of vibrations forming device usually, the bubble in the concrete of discharging simultaneously, but current prefabricated component vibrations forming device is not convenient for adjust the vibration speed, and the required time of the different grade type prefabricated component vibrations of production are mixed and are accomplished uncontrollable, has the production efficiency low, the problem that the human cost increases.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a prefab vibration shaping apparatus for producing that excels in aims at solving among the prior art vibration forming device and is not convenient for adjust shock velocity, leads to different grade type prefab vibrations to mix the problem of accomplishing required time uncontrollable.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a prefab vibration shaping apparatus for producing that excels in, includes the base, sliding connection has vibration mechanism on the base, the prefab mould is placed to the vibration mechanism upper surface, vibration mechanism internally mounted has speed change mechanism, speed change mechanism one end is connected with the first drive arrangement of installing in vibration mechanism one side, the vibration mechanism both sides are provided with elevating system, install second drive arrangement on the base, the last drive mechanism of installing of elevating system, third drive arrangement is installed to elevating system one side, the vibration mechanism top is provided with reinforced mechanism, base one side is provided with deposits the platform.

In order to make this prefab vibration shaping apparatus for producing that excels in have the effect of vibration, the utility model discloses a further technical scheme does, vibration mechanism includes the shaking table, shaking table bottom symmetry is equipped with four travellers, be provided with the slide cartridge on the base, be connected with the elastic component between base and the shaking table.

In order to make this prefab vibration shaping apparatus for producing that excels in have the effect of regulating speed, the utility model discloses a further technical scheme does, speed change mechanism includes driving gear group and driven gear group, the inside vibrating shaft that can make driven gear group horizontal slip that is provided with of shaking table, driven gear group one side is connected with the regulating block, regulating block one side is equipped with fixing bolt, two eccentric wheels are installed to the epaxial symmetry of vibration.

The utility model discloses a further technical scheme does, first drive arrangement is the dual-purpose motor of alternating current-direct current.

In order to make this prefab vibration shaping apparatus for producing that excels in have the effect of going up and down, the utility model discloses a further technical scheme does, elevating system is including installing the crane in the shaking table both sides, the base is provided with makes the crane gliding spacing groove from top to bottom.

In order to make this prefab vibration shaping apparatus for producing that excels in have the effect of conveying, the utility model discloses a further technical scheme does, drive mechanism is including being no less than two pivots, the connecting band is installed to the pivot both sides, the shaking table upper surface is equipped with the recess.

The utility model discloses a further technical scheme does, second drive arrangement is the pneumatic cylinder.

The utility model discloses a further technical scheme does, third drive arrangement is the motor.

In order to make this prefab vibration moulding apparatus for producing that excels in have the reinforced effect of being convenient for, the utility model discloses a further technical scheme does, reinforced mechanism is including adding the work or material rest, be equipped with the skip on adding the work or material rest.

The beneficial effects of the utility model are that:

the mould is placed at the top of the vibrating mechanism, then the concrete in the feeding mechanism is added into the mould, the first driving device is started to drive the speed change mechanism to rotate according to a set rotating speed and enable the vibrating mechanism to continuously shake, the first driving device is stopped after the concrete in the mould is well mixed and formed, then the second driving device is started to drive the lifting mechanism to move upwards, the transmission mechanism on the lifting mechanism moves upwards and lifts the mould to enable the mould to be separated from the vibrating mechanism, then the third driving device is started to drive the transmission mechanism to drive the mould to move towards one side of the storage table, finally the mould is placed on the storage table, the lifting mechanism moves downwards finally, the next batch of moulds are placed, the device is convenient to adjust the vibrating speed, the processing of prefabricated parts is further controlled, time and labor are saved, and the production efficiency is greatly improved.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic structural diagram of an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a vibration mechanism according to an embodiment of the present invention;

fig. 3 is a schematic structural diagram of a base according to an embodiment of the present invention;

fig. 4 is a schematic structural view of a lifting mechanism and a transmission mechanism according to an embodiment of the present invention;

fig. 5 is a schematic structural diagram of a speed change mechanism according to an embodiment of the present invention.

In the figure: 1. a base; 11. a slide cylinder; 12. a limiting groove; 2. a vibration mechanism; 21. a vibration table; 22. a traveler; 23. an elastic member; 24. a groove; 3. a speed change mechanism; 31. a driving gear set; 32. a driven gear set; 33. a vibration shaft; 34. an adjusting block; 35. fixing the bolt; 36. an eccentric wheel; 4. a first driving device; 5. a lifting mechanism; 51. a lifting frame; 6. a second driving device; 7. a transmission mechanism; 71. a rotating shaft; 72. a connecting belt; 8. a third driving device; 9. a feeding mechanism; 91. a feeding frame; 92. a feeding vehicle; 10. a storage table.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides a prefab vibration shaping apparatus for producing that excels in, including base 1, sliding connection has vibration mechanism 2 on base 1, vibration mechanism 2 can slide from top to bottom along base 1, the prefab mould is placed to 2 upper surfaces of vibration mechanism, and vibration mechanism 2 can be with placing the concrete vibrations misce bene in the mould of its upper surface, vibration mechanism 2 internally mounted has speed change mechanism 3, can adjust the vibration frequency of vibration mechanism 2 through adjusting speed change mechanism 3, speed change mechanism 3 one end is connected with first drive arrangement 4 of installing in vibration mechanism 2 one side, start first drive arrangement 4 and make it drive speed change mechanism 3 and rotate and order about vibration mechanism 2 to begin work, vibration mechanism 2 both sides are provided with elevating system 5, and elevating system 5 can slide from top to bottom along base 1, install second drive arrangement 6 on base 1, second drive arrangement 6 output is connected in elevating system 5 bottom, start second drive arrangement 6 can drive elevating system 5, install drive mechanism 7 on elevating system 5, drive mechanism 7 can follow elevating system 5 synchronous lift, and can convey out 2 conveying mechanism 5, it is provided with vibration mechanism 8 through vibration mechanism 2 and vibration mechanism 2 storage mechanism 7, it is provided with vibration mechanism 10 and drive mechanism 2 and start feeding mechanism 7, it is provided with the mechanism 10 after rising to rise to vibration mechanism 2.

The utility model discloses an in the embodiment, place the mould at 2 tops of vibration mechanism, then in adding the mould with the concrete in the reinforced mechanism 9, start first drive arrangement 4 and make it drive speed change mechanism 3 and rotate according to the rotational speed that has set for and make vibration mechanism 2 continuously tremble, stop first drive arrangement 4 after mixing the shaping with the concrete in the mould, then start second drive arrangement 6 and drive elevating system 5 rebound, 7 rebound of drive mechanism on the elevating system 5 lifts the mould and make it break away from vibration mechanism 2, then start third drive arrangement 8 and make and drive 7 drive mechanism and drive the mould to deposit 10 one side movements of platform, place the mould on depositing 10 at last, last downward movement elevating system 5, place down a batch of moulds, the device is convenient for adjust the speed of vibration, and then the processing of control prefab, time and labor saving, and production efficiency is greatly improved.

Specifically, as shown in fig. 2, 3 and 4, the vibration mechanism 2 includes a vibration table 21, four sliding columns 22 are symmetrically disposed at the bottom of the vibration table 21, a sliding cylinder 11 is disposed on the base 1, the sliding columns 22 can be inserted into the sliding cylinder 11 to slide up and down, an elastic member 23 is connected between the base 1 and the vibration table 21, and the elastic member 23 is installed between the base 1 and the vibration table 21 for buffering.

Further, as shown in fig. 2 and 5, the speed change mechanism 3 includes a driving gear set 31 and a driven gear set 32, the driving gear set 31 and the driven gear set 32 are provided with at least two sets of gears which can be engaged with each other two by two, and the gears on the same side have different sizes, so as to adjust different rotation speeds, one end of the driving gear set 31 is connected with an output end of the first driving device 4, the first driving device 4 is started to make the driving gear set 31 start to rotate, a vibration shaft 33 which can make the driven gear set 32 slide left and right is arranged inside the vibration table 21, one side of the driven gear set 32 is connected with an adjusting block 34, the driving gear set 31 and the driven gear set 32 can be adjusted to engage with each other by moving the adjusting block 34, so as to adjust the rotation speed of the vibration shaft 33, and only one set of gears can be engaged with each other in the driving gear set 31 and the driven gear set 32 at the same time, the adjusting block 34 does not rotate with the driven gear set 32, one side of the adjusting block 34 is provided with a fixing bolt 35, the fixing bolt 35 can pass through a hole on the adjusting block 34 and is fixed on the vibration table 21, so as to prevent the speed change mechanism 3 from shifting when the vibration table 21 vibrates, two eccentric wheels 36 are symmetrically installed on the vibration shaft 33, and make the first eccentric wheel 4 drive the eccentric wheel to rotate to make the eccentric wheel to rotate quickly.

Preferably, the first driving device 4 is an ac/dc motor, the motor is detachably mounted on the vibration table 21 through screws, so that the motor is more convenient to detach and maintain, and the elastic member 23 is a compression spring, and can be used as a buffer when the vibration table 21 vibrates and prevent the vibration table 21 from separating from the base 1 due to too large vibration amplitude.

Specifically, as shown in fig. 2, 3 and 4, the lifting mechanism 5 includes lifting frames 51 installed on both sides of the vibration table 21, the base 1 is provided with a limit groove 12 for enabling the lifting frames 51 to slide up and down, and the second driving device 6 at the bottom of the lifting mechanism 5 is started to drive the lifting frames 51 to slide up and down along the limit groove 12.

Further, the transmission mechanism 7 comprises at least two rotating shafts 71, the rotating shafts 71 are installed on the lifting frames 51 on two sides, connecting belts 72 are installed on two sides of the rotating shafts 71, all the rotating shafts 71 can be driven to rotate simultaneously through the connecting belts 72, grooves 24 are formed in the upper surface of the vibration table 21, when the transmission mechanism 7 is driven to move up and down by the lifting mechanism 5, the rotating shafts 71 can fall into the grooves 24 or extend upwards to the upper surface of the vibration table 21, the rotating shafts 71 fall into the grooves 24 when concrete is poured, then vibration mixing is carried out, after mixing is finished, the rotating shafts 71 are lifted up to enable the molds to be separated from the upper surface of the vibration table 21, and then a third driving device 8 installed on one side of the rotating shafts 71 is started to enable all the rotating shafts 71 to rotate and convey the molds to one side to the storage table 10.

Preferably, the second driving device 6 is a hydraulic cylinder, and the second driving device 6 may also be an electric telescopic rod, and in this embodiment, the hydraulic cylinder is used but not limited to one type.

Preferably, the third driving means 8 is a motor.

Specifically, as shown in fig. 1, the feeding mechanism 9 includes a feeding frame 91, a feeding cart 92 is disposed on the feeding frame 91, the feeding cart 92 can move left and right along the upper surface of the feeding frame 91, and the feeding cart 92 is moved to feed concrete into the mold on the vibrating mechanism 2.

In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a prefab vibration shaping apparatus for producing that excels in, a serial communication port, including base (1), sliding connection has vibration mechanism (2) on base (1), the prefab mould is placed to vibration mechanism (2) upper surface, vibration mechanism (2) internally mounted has speed change mechanism (3), speed change mechanism (3) one end is connected with first drive arrangement (4) of installing in vibration mechanism (2) one side, vibration mechanism (2) both sides are provided with elevating system (5), install second drive arrangement (6) on base (1), install drive mechanism (7) on elevating system (5), third drive arrangement (8) are installed to elevating system (5) one side, vibration mechanism (2) top is provided with reinforced mechanism (9), base (1) one side is provided with deposits platform (10).

2. The high-strength vibration forming production device for the prefabricated member as claimed in claim 1, wherein: vibration mechanism (2) are including shaking table (21), shaking table (21) bottom symmetry is equipped with four traveller (22), be provided with slide cartridge (11) on base (1), be connected with elastic component (23) between base (1) and shaking table (21).

3. The high-strength vibration forming production device for the prefabricated member as claimed in claim 2, wherein: speed change mechanism (3) are including driving gear group (31) and driven gear group (32), shaking table (21) inside is provided with vibration axle (33) that can make driven gear group (32) horizontal slip, driven gear group (32) one side is connected with regulating block (34), regulating block (34) one side is equipped with fixing bolt (35), two eccentric wheels (36) are installed to the symmetry on vibration axle (33).

4. The high-strength vibration molding production device for the prefabricated member as claimed in claim 1, wherein: the first driving device (4) is an AC/DC motor.

5. The high-strength vibration forming production device for the prefabricated member as claimed in claim 2, wherein: the lifting mechanism (5) comprises lifting frames (51) arranged on two sides of the vibration table (21), and the base (1) is provided with a limiting groove (12) enabling the lifting frames (51) to slide up and down.

6. The high-strength vibration molding production device for the prefabricated member as claimed in claim 2, wherein: drive mechanism (7) are including being no less than two pivot (71), connecting band (72) are installed to pivot (71) both sides, shaking table (21) upper surface is equipped with recess (24).

7. The high-strength vibration forming production device for the prefabricated member as claimed in claim 1, wherein: the second driving device (6) is a hydraulic cylinder.

8. The high-strength vibration forming production device for the prefabricated member as claimed in claim 1, wherein: the third driving device (8) is a motor.

9. A preform high-strength vibration molding production apparatus according to any one of claims 1 to 8, wherein: the feeding mechanism (9) comprises a feeding frame (91), and a feeding vehicle (92) is arranged on the feeding frame (91).