CN218363056U - Pipeline hanger machining die - Google Patents

Abstract

The application relates to the technical field of pipeline hanger processing, in particular to a pipeline hanger processing die which comprises a base, a limiting part and a positioning part, wherein the limiting part is arranged on the base and used for limiting a vertical rod, and the positioning part is arranged on the base and used for limiting a transverse rod; the shaping has the machined surface that is used for placing horizontal pole and montant on the base, and the locating part setting is on the side of one of them base adjacent with the machined surface, and the setting element sets up on the machined surface. This application reduces because the processing deviation that horizontal pole and montant displacement caused in the course of working to improve the processingquality's of pipeline gallows effect.

Description

Pipeline hanger machining die

Technical Field

The utility model belongs to the technical field of pipeline gallows processing technique and specifically relates to a pipeline gallows mold processing is related to.

Background

During construction, the pipeline is extremely important to erect, is an essential component for realizing water supply and drainage, heating, ventilation and air conditioning and building electrical and intelligentization, and is often used in pipeline erection in order to fix the pipeline and improve the stability of the pipeline. The pipeline gallows is as the bearing structure of pipeline, except supporting pipeline self weight, can also balance piping effort, improves the stress distribution of pipeline, restriction pipeline displacement and absorption vibrations etc..

The pipe bracket generally includes a vertical rod fixed to a wall surface, a horizontal rod fixed to the vertical rod, and a pipe clamp for fixing a pipe, the pipe clamp being installed on the horizontal rod. The pipeline hanging bracket is generally divided into a common type and a special type, wherein the common type refers to the pipeline hanging bracket with vertical rods and transverse rods vertical to each other, and the special type refers to the pipeline hanging bracket with non-vertical rods and transverse rods. The vertical rods and the cross rods are used as supporting parts of the pipeline hanging bracket, and the connection of the vertical rods and the cross rods determines the processing quality of the pipeline hanging bracket.

The pipeline hanger processing method recorded in the related art usually adopts a manual vertical rod and horizontal rod welding method, that is, a worker firstly splices the horizontal rod and the vertical rod according to the processing requirement, and then welds the spliced vertical rod and the horizontal rod. Because displacement may appear in montant and horizontal pole in the welding process for the processing deviation appears in the fashioned pipeline gallows of processing, thereby influences the processingquality of pipeline gallows.

SUMMERY OF THE UTILITY MODEL

In order to reduce because the processing deviation that horizontal pole and montant displacement caused in the course of working to improve the processingquality of pipeline gallows, can improve the processingquality of pipeline gallows simultaneously, this application provides a pipeline gallows mold processing.

The application provides a pipeline gallows mold processing adopts following technical scheme:

a pipeline hanger machining die comprises a base, a limiting part and a positioning part, wherein the limiting part is arranged on the base and used for limiting a vertical rod, and the positioning part is arranged on the base and used for limiting a transverse rod; the locating part is arranged on one of the side faces of the base adjacent to the processing face, and the locating part is arranged on the processing face.

Through adopting above-mentioned technical scheme, place the horizontal pole on the machined surface and with horizontal pole and setting element butt along the length direction of setting element, place the montant simultaneously on the machined surface and with the locating part butt, remove the position of montant in order to realize with montant and horizontal pole concatenation, the staff is fixed in order to realize horizontal pole and montant welding. Through base, setting element and locating part, can realize that the support to montant and horizontal pole is fixed, can realize the location processing to montant and horizontal pole like this, reduced the possibility that displacement appears in horizontal pole and montant in the course of working to reduce the processing deviation, and then improved processingquality.

Optionally, a rotating assembly used for driving the positioning piece to rotate is arranged on the base, and the positioning piece is arranged on the rotating assembly.

Through adopting above-mentioned technical scheme, can rotate the setting element in order to adjust to required angle according to the difference of contained angle between montant and the horizontal pole, weld horizontal pole and montant.

Optionally, the rotating assembly is connected with a rotating shaft on the base in a rotating mode, the rotating shaft is close to one end of the processing surface and fixedly connected with a turntable used for driving the positioning piece to rotate, and the positioning piece is fixedly connected with the turntable.

Through adopting above-mentioned technical scheme, rotate pivot and carousel, realized the rotation of setting element to can adjust setting element position according to the difference of montant and horizontal pole processing angle.

Optionally, a dial for determining the angle of rotation of the positioning element is arranged on the upper surface of the turntable.

By adopting the technical scheme, the rotating angle of the positioning piece can be conveniently observed and determined.

Optionally, a fixing part for fixing is arranged on the positioning part in a penetrating manner, and the fixing part can be abutted to the processing surface.

Through adopting above-mentioned technical scheme, rotate the setting element to predetermine the angle after, revolve the revolving mounting, make mounting and machined surface butt to the realization is to the fixed of setting element, thereby guarantees at the welding process that the setting element can not rotate, guarantees the stability that montant and horizontal pole are connected.

Optionally, a graduated scale is arranged on the positioning part, and the graduated scale is horizontally arranged along the length direction of the positioning part.

Through adopting above-mentioned technical scheme, be convenient for confirm the length of horizontal pole and confirm the position of montant and horizontal pole butt.

Optionally, a limiting plate is arranged on the side face of the base opposite to the limiting member, and a fastening member for fixing the vertical rod penetrates through the limiting plate.

Through adopting above-mentioned technical scheme, revolve the screwed fastener for fastener and montant butt, in order to realize the fixed to the riser, prevent that the displacement's the condition from appearing in welding process montant.

Optionally, the base is close to the one end sliding connection of setting element has the connecting pipe, the spout that can supply the pivot passes through has all been seted up to connecting pipe top and bottom, the connecting pipe is kept away from the one end of setting element is fixed with the mounting panel, set up the mounting hole that is used for installing the pistol drill on the mounting panel, set up the through-hole that the drill bit that can supply the pistol drill passes through on the setting element.

Through adopting above-mentioned technical scheme, after fixing the pistol drill, slowly promote the pistol drill, the connecting pipe can slide in the base for the pistol drill is constantly close to the horizontal pole, bores the horizontal pole until the drill bit. Therefore, the drilling work can be rapidly completed, and the machining efficiency is improved.

Optionally, the mounting holes are provided in plurality, the through holes are provided in plurality, and the through holes and the mounting holes are arranged in one-to-one correspondence.

Through adopting above-mentioned technical scheme, can adjust the position of pistol drill, and then change the position of drilling on the horizontal pole, improve the practicality of this device greatly.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the pipeline hanger machining mode is characterized in that a base, a limiting part and a positioning part are arranged, a machining surface is formed on the base, the positioning part is installed on the machining surface, the limiting part is fixed on one side surface of the base adjacent to the machining surface, a cross rod is placed on the machining surface along the length direction of the positioning part, a vertical rod is placed along the length direction of the base and is abutted to the limiting part, one end of the vertical rod is abutted to the cross rod, then the cross rod and the vertical rod are welded together, the pipeline hanger machining mode does not need to manually hold the vertical rod and the cross rod, stability in the welding process can be guaranteed, deviation between the vertical rod and the cross rod cannot occur, and machining quality of the pipeline hanger is improved;

2. the pipe clamp is provided with a connecting pipe and an installing plate, the connecting pipe is connected with a base in a sliding mode, a pistol drill can be fixed on the installing plate, meanwhile, a through hole for a drill bit of the pistol drill to pass through is formed in a positioning piece, the pistol drill continuously moves towards the direction close to the cross rod by pushing the connecting pipe inwards until the drill bit of the pistol drill penetrates through the cross rod, so that the drilling work of the cross rod is achieved, and the pipe clamp can be conveniently installed in the follow-up process;

3. in this application, seted up a plurality of mounting holes on the mounting panel, set up the through-hole with the mounting hole one-to-one simultaneously on the setting element, owing to need choose the ferrule of equidimension not for use according to different pipe diameters, this distance between two holes that just need set up on the horizontal pole is different, through setting up a plurality of through-holes and mounting hole, can adjust the position of pistol drill, improves the practicality of this device.

Drawings

FIG. 1 is a schematic structural view of a pipe hanger machining die of the present application;

fig. 2 is a side view of a pipe hanger machining die in the present application.

Description of reference numerals: 1. a base; 101. processing the dough; 2. a vertical rod; 3. a cross bar; 4. a positioning member; 5. a limiting member; 6. a connecting pipe; 7. mounting a plate; 8. a rotating assembly; 801. a rotating shaft; 802. a turntable; 9. a dial scale; 10. a graduated scale; 11. a fixing member; 12. a limiting plate; 13. a fastener; 14. mounting holes; 15. a chute; 16. and a through hole.

Detailed Description

The present application is described in further detail below with reference to figures 1-2.

The embodiment of the application discloses pipeline gallows mold processing, refer to fig. 1, a pipeline gallows mold processing includes base 1, and the shaping has the machined surface 101 that is used for placing horizontal pole 3 and montant 2 on the base 1, is provided with the locating part 5 that is used for restricting montant 2 on the base 1 and is used for restricting horizontal pole 3's setting element 4, and the locating part 5 is fixed on one of them base 1 side adjacent with machined surface 101, and setting element 4 installs on machined surface 101.

Place horizontal pole 3 on machined surface 101 and make horizontal pole 3 and setting element 4 butt along the length direction of setting element 4, montant 2 is placed and is made montant 2 and 5 butts of locating part along the length direction of base 1, the one end and the 3 butts of horizontal pole of montant 2, then with horizontal pole 3 and 2 welding of montant together, this kind of pipeline gallows processing mode does not need artifical handheld montant 2 and horizontal pole 3, can guarantee the stability in welding process, reduce the possibility that the deviation appears between montant 2 and the horizontal pole 3, improve the processingquality of pipeline gallows.

Specifically, the base 1 is a hollow square pipe, but the base 1 may also be a U-shaped pipe or a hollow square section, and in this embodiment, only the hollow square pipe is taken as an example for description. The limiting member 5 is made of angle steel, but the limiting member 5 may also be made of square pipe, steel plate, or the like, and may be selected according to actual situations. In this embodiment, two limiting members 5 are provided on the same side of the base 1, and the opening directions of the limiting members 5 are the same, but the number of the limiting members 5 may be selected according to actual situations.

The positioning member 4 is made of angle steel, but the positioning member 4 may be made of a square pipe, a steel plate, or the like. For the convenience of being fixed a position between montant 2 and the horizontal pole 3, make montant 2 be located the centre of horizontal pole 3, in order to improve montant 2 and 3 joint strength of horizontal pole, when setting up the pipeline like this, montant 2 and horizontal pole 3 can provide sufficient support intensity, are provided with scale 10 on setting element 4, are convenient for confirm the length of horizontal pole 3 and confirm the position of montant 2 and 3 butts of horizontal pole.

In order to improve the practicality of this device, this device not only can process ordinary type pipeline gallows promptly, can also process heterotypic pipeline gallows, is provided with on the base 1 and is used for driving setting element 4 pivoted runner assembly 8 to realize setting element 4 and base 1 and rotate and be connected, can rotate setting element 4 with adjusting to required angle according to the difference of contained angle between montant 2 and the horizontal pole 3 like this, weld horizontal pole 3 and montant 2.

Referring to fig. 1 and 2, specifically, the rotating assembly 8 includes a rotating shaft 801 rotatably connected to the base 1, the rotating shaft 801 penetrates through the upper surface of the base 1 and penetrates through the positioning member 4, a rotating disc 802 is fixedly connected to one end of the rotating shaft 801 close to the processing surface 101, the lower surface of the rotating disc 802 is fixedly connected to the positioning member 4, and the rotating shaft 801 and the rotating disc 802 are used for rotating the positioning member 4, so that the position of the positioning member 4 can be adjusted according to the difference of the processing angles of the vertical bar 2 and the cross bar 3. A dial 9 is provided on the upper surface of the dial 802 to facilitate viewing and determining the angle through which the locating member 4 has been rotated.

Of course, the positioning member 4 may also be directly connected to the rotating shaft 801. The positioning piece 4 can also be directly fixed with the base 1 through connecting pieces such as bolts and screws, when the positioning piece 4 needs to be adjusted, the connecting piece is screwed down, the positioning piece 4 is rotated to a preset angle, and screwing and fixing are carried out. In this embodiment, only the rotating shaft 801 and the turntable 802 are taken as examples for explanation.

Wear to be equipped with mounting 11 on the setting element 4, mounting 11 can be through revolving the machined surface 101 butt with base 1 soon, like this, rotates setting element 4 to predetermineeing the angle after, revolves revolving mounting 11, makes mounting 11 and machined surface 101 butt to the realization is fixed to setting element 4, thereby guarantees that in welding process, and setting element 4 can not rotate, guarantees the stability that montant 2 and horizontal pole 3 are connected.

Of course, the fixing member 11 may be a jackscrew, a screw, or the like, and in this embodiment, the fixing member 11 is described by taking the jackscrew as an example.

Referring to fig. 1 and fig. 2, in order to further improve stability in the welding process, a limiting plate 12 is fixedly connected to a side surface of the base 1 opposite to the limiting member 5, a fastener 13 is screwed on the limiting plate 12, the fastener 13 may be a jackscrew, a stud, or the like, in this embodiment, the fastener 13 is described by taking a jackscrew as an example. After montant 2 and 3 splices of horizontal pole, revolve wrong fastener 13 for fastener 13 and 2 butts of montant, in order to realize the fixed to the riser, prevent that displacement's the condition from appearing in montant 2 in welding process.

Sliding connection has connecting pipe 6 on base 1, and connecting pipe 6 is located carousel 802 below to guarantee that connecting pipe 6 slides the in-process, carousel 802 can not obstruct connecting pipe 6 and remove, simultaneously, spout 15 has all been seted up at the upper surface and the lower surface of connecting pipe 6, makes connecting pipe 6 at the slip in-process, and pivot 801 can not obstruct connecting pipe 6 and slide. And a mounting plate 7 is fixed at one end of the connecting pipe 6 far away from the positioning piece 4, and the mounting plate 7 is arranged along the width direction of the connecting pipe 6. The mounting plate 7 is provided with a mounting hole 14 for fixing a pistol drill, and the positioning piece 4 is provided with a through hole 16 through which a drill bit of the pistol drill can pass. After fixing the pistol drill, slowly pushing the pistol drill, connecting pipe 6 will slide in base 1 for the pistol drill is constantly close to horizontal pole 3, and until the drill bit bores horizontal pole 3. Therefore, the drilling work can be completed quickly, and the machining efficiency is improved.

Of course, for the processing of abnormal shape pipeline gallows, can carry out drilling operation at first, then adjust to predetermineeing the angle at rotation setting element 4, carry out welding operation to montant 2 and horizontal pole 3. Like this, be convenient for operation and processing to avoided welding earlier montant 2 and horizontal pole 3 back, to the difficult problem of fixing and inconvenient drilling of abnormal shape pipeline gallows.

Referring to fig. 1 and 2, owing to select for use the ferrule of equidimension not according to different pipe diameter needs, this just need be different at the distance between the two holes of seting up on horizontal pole 3, consequently seted up a plurality of mounting holes 14 on mounting panel 7, set up the through-hole 16 with 14 one-to-one of mounting hole on setting element 4 correspondingly simultaneously, like this, through setting up a plurality of through-holes 16 and mounting hole 14, the position of pistol drill can be adjusted, and then the position of drilling on the change horizontal pole 3, the practicality of this device has been improved greatly, simultaneously, under the assistance of scale 10, the accuracy of processing can be improved.

The implementation principle of the pipeline hanger machining die of the embodiment of the application is as follows: according to the operating mode condition, confirm the angle between horizontal pole 3 and the montant 2, rotate setting element 4 to required angle, and it is fixed with carousel 802 through mounting 11, place horizontal pole 3 on machined surface 101 and make horizontal pole 3 and setting element 4 butt along the length direction of setting element 4, montant 2 is placed and is made montant 2 and 5 butts of locating part along the length direction of base 1, the one end and the 3 butts of horizontal pole of montant 2, it is fixed with montant 2 with fastener 13, then weld montant 2 and horizontal pole 3 together. The size of the pipe hoop is determined according to the diameter of the pipeline, the installation position of the pipe hoop is determined through the graduated scale 10, the pistol drill is installed in the appropriate installation hole 14, and the pistol drill is pushed to complete drilling operation. The pipeline hanger is processed by the device, so that the processing quality and the processing efficiency of the pipeline hanger can be improved.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (9)

1. The utility model provides a pipeline gallows mold processing which characterized in that: comprises a base (1), a limiting piece (5) arranged on the base (1) and used for limiting a vertical rod (2), and a positioning piece (4) arranged on the base (1) and used for limiting a cross rod (3);

the processing surface (101) that is used for placing horizontal pole (3) and montant (2) is moulded on base (1), locating part (5) set up with processing surface (101) adjacent one of them on the side of base (1), setting element (4) set up on processing surface (101).

2. The pipe hanger processing die of claim 1, wherein: the base (1) is provided with a rotating assembly (8) used for driving the positioning piece (4) to rotate, and the positioning piece (4) is arranged on the rotating assembly (8).

3. The pipe hanger processing die of claim 2, wherein: rotating assembly (8) are including rotating to be connected pivot (801) on base (1), pivot (801) are close to the one end rigid coupling of machined surface (101) is used for driving setting element (4) pivoted carousel (802), setting element (4) with carousel (802) rigid coupling.

4. The pipe hanger machining die of claim 3, wherein: the dial (9) used for determining the rotating angle of the positioning piece (4) is arranged on the upper surface of the rotary table (802).

5. The pipe hanger processing die of claim 2, wherein: the positioning piece (4) is provided with a fixing piece (11) for fixing in a penetrating mode, and the fixing piece (11) can be abutted to the machining face (101).

6. The pipe hanger machining die of claim 1, wherein: a graduated scale (10) is arranged on the positioning part (4), and the graduated scale (10) is horizontally arranged along the length direction of the positioning part (4).

7. The pipe hanger machining die of claim 1, wherein: the side face, opposite to the limiting part (5), of the base (1) is provided with a limiting plate (12), and a fastener (13) used for fixing the vertical rod (2) penetrates through the limiting plate (12).

8. The pipe hanger machining die of claim 3, wherein: base (1) is close to the one end sliding connection of setting element (4) has connecting pipe (6), the confession has all been seted up to connecting pipe (6) top and bottom spout (15) that pivot (801) pass through, connecting pipe (6) are kept away from the one end of setting element (4) is fixed with mounting panel (7), set up mounting hole (14) that are used for installing the pistol drill on mounting panel (7), set up through-hole (16) that the drill bit that can supply the pistol drill to pass through on setting element (4).

9. The pipe hanger machining die of claim 8, wherein: the mounting holes (14) are provided with a plurality of holes, the through holes (16) are provided with a plurality of holes, and the through holes (16) and the mounting holes (14) are arranged in a one-to-one correspondence mode.

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