CN218363033U - Simple welding tool capable of being rapidly assembled and disassembled - Google Patents
Simple welding tool capable of being rapidly assembled and disassembled Download PDFInfo
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- CN218363033U CN218363033U CN202222497239.7U CN202222497239U CN218363033U CN 218363033 U CN218363033 U CN 218363033U CN 202222497239 U CN202222497239 U CN 202222497239U CN 218363033 U CN218363033 U CN 218363033U
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Abstract
The utility model relates to the technical field of welding fixing tools, in particular to a simple welding tool capable of being quickly assembled and disassembled, which comprises a tool frame and a support beam to be welded, wherein the upper end of the tool frame is provided with a welding tool main body, and the support beam to be welded is arranged in the welding tool main body; the welding tool comprises a welding main board, wherein the upper end of the welding main board is located at the rear side of a to-be-welded supporting beam and is provided with a plurality of main positioning blocks, the right side of the to-be-welded supporting beam is provided with a side positioning block, the position of the main positioning block, corresponding to the rear side, at the front side of the upper end of the welding main board is provided with a third clamping seat, and the third clamping seat is provided with a third clamp. The utility model discloses guaranteed the manufacturing accuracy of part, the location of part adopts push-and-pull and 90 degrees down the formula upset clamp quick fixings, has not only reduced the time of assembling of part, has alleviateed staff's intensity of labour, has still improved production efficiency and product quality, has reduced the manufacturing cost of enterprise.
Description
Technical Field
The utility model relates to a welded fastening frock technical field, concretely relates to simple and easy welding frock that can install and remove fast.
Background
When the RT charger cabinet is processed, a rectangular tube is needed to be welded with a stand column to be used as a main supporting beam of a large cabinet. The support beam is a framework with a supporting function, bears large force and also has a positioning function, so that parts can be kept in correct positions. There are high demands on the strength and accuracy of the manufacture of the main support beam sections. The main supporting beam is formed by welding rectangular pipes. The traditional manufacturing method comprises the steps of blanking a rectangular pipe by a cutting machine according to the requirement of a drawing, scribing and drilling to finish the processing of each part, splicing on a platform, manually positioning and finishing welding. This may occur:
1. the welding and assembling time is long, and the efficiency is poor;
2. after the parts are subjected to secondary processing, the external dimension and the hole site precision are poor;
3. after welding, the dimensional position accuracy of the entire part is poor.
Therefore, a person skilled in the art provides a simple welding tool capable of being quickly assembled and disassembled to solve the problems in the background art.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a simple welding tool capable of being quickly assembled and disassembled, which comprises a tool frame and a support beam to be welded, wherein the upper end of the tool frame is provided with a welding tool main body, and the support beam to be welded is arranged in the welding tool main body;
the welding tool main body comprises a welding main board, a plurality of main positioning blocks are arranged at the upper end of the welding main board and positioned at the rear side of a support beam to be welded, side positioning blocks are arranged at the right side of the support beam to be welded, third clamping seats are arranged at the positions, corresponding to the main positioning blocks at the rear side, of the front side of the upper end of the welding main board, and third clamps are arranged on the third clamping seats;
four groups of first clamping seats which are symmetrical front and back are arranged on the upper surface of the welding main board, the first clamping seat on the rear side is located behind the main positioning block, the first clamping seat on the front side is arranged on the front side of the supporting beam to be welded, a first clamp is arranged on each first clamping seat, a second clamp is arranged between the adjacent first clamps at the upper end of the welding main board, the second clamp is arranged on the second clamping seat, and the second clamping seat is fixed at the upper end of the welding main board.
Preferably: four supporting legs are arranged at the bottom of the tool rack.
Preferably: both sides all are provided with the anchor strut around the frock frame, form triangular bearing structure between anchor strut and the frock frame.
Preferably, the following components: the welding tool main body is made of aluminum plates.
Preferably: a plurality of slag discharge holes are formed in the welding main board.
Preferably: the tool frame is formed by welding 50-2mm square pipes.
Preferably: the first clamp and the second clamp adopt 90-degree downward-pressing type turnover clamps, and the third clamp adopts a push-pull clamp.
The utility model discloses a technological effect and advantage:
the utility model discloses guaranteed the manufacturing accuracy of part, the location of part adopts push-and-pull and 90 degrees down to press formula upset clamp fast fixings, has not only reduced the assemble time of part, has alleviateed staff's intensity of labour, has still improved production efficiency and product quality, has reduced the manufacturing cost of enterprise.
Drawings
Fig. 1 is a schematic structural diagram of a simple welding tool capable of being quickly assembled and disassembled according to an embodiment of the application;
FIG. 2 is an exploded view of a simple welding tool capable of being assembled and disassembled quickly according to an embodiment of the application;
FIG. 3 is a top view of a simple welding tool capable of being assembled and disassembled quickly according to an embodiment of the application;
fig. 4 is a front view of a simple welding tool capable of being quickly assembled and disassembled according to an embodiment of the application.
In the figure:
1. a tool rack; 2. welding the tool main body; 3. a support beam to be welded; 11. supporting legs; 12. a reinforcing rod; 21. welding the main board; 22. a main positioning block; 23. a side positioning block; 24. a first clamping seat; 25. clamping a first clamp; 26. a second clamping seat, 27 and a second clamp; 28. a third clamping seat; 29. a third clamp; 4. a slag discharge hole.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to practitioners skilled in this art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Examples
Referring to fig. 1 to 4, in the present embodiment, a simple welding fixture capable of being quickly assembled and disassembled is provided, which includes a fixture frame 1 and a support beam 3 to be welded, a welding fixture main body 2 is installed at the upper end of the fixture frame 1, and the support beam 3 to be welded is disposed in the welding fixture main body 2;
the bottom of the tool frame 1 is provided with four supporting legs 11, the front side and the rear side of the tool frame 1 are respectively provided with a reinforcing rod 12, a triangular supporting structure is formed between the reinforcing rods 12 and the tool frame 1, and the height of the tool frame 1 and related mechanisms are designed according to human-machine engineering;
the welding tool main body 2 comprises a welding main board 21, a plurality of main positioning blocks 22 are arranged at the upper end of the welding main board 21 and positioned at the rear side of the support beam 3 to be welded, side positioning blocks 23 are arranged at the right side of the support beam 3 to be welded, three clamping seats 28 are arranged at the positions, corresponding to the main positioning blocks 22 at the rear side, of the front side of the upper end of the welding main board 21, and three clamps 29 are arranged on the three clamping seats 28;
four groups of front-back symmetrical clamping seats I24 are arranged on the upper surface of the welding main plate 21, the clamping seat I24 on the rear side is positioned behind the main positioning block 22, the clamping seat I24 on the front side is arranged on the front side of the support beam 3 to be welded, in addition, a clamp I25 is arranged on each clamping seat I24, a clamp II 27 is arranged between the adjacent clamp I25 at the upper end of the welding main plate 21, the clamp II 27 is arranged on the clamping seat II 26, and the clamping seat II 26 is fixed at the upper end of the welding main plate 21;
the welding tool main body 2 is made of an aluminum plate, has the characteristics of light specific gravity, high strength and good corrosion resistance, has strong oxidizability, is easy to combine with oxygen in the air to form compact and solid aluminum oxide, has the thickness of about 0.1 micrometer and the melting point of 2050 ℃, and avoids welding slag from being adhered to the surface of the tool to cause difficult cleaning during welding;
moreover, the welding tool main body 2 is machined by adopting CNC, and the machining precision can reach +/-0.05 MM;
a plurality of slag discharge holes 4 are formed in the welding main plate 21, so that welding slag is discharged from the slag discharge holes during welding, and the welding slag is further conveniently cleaned;
the main body of the tool frame 1 adopts a square pipe with the weight of 50X 2mm and good consistency, the cutting mode of the square pipe is produced by the most advanced laser pipe cutting machine at present, the position degree of an upper hole of the square pipe can reach 0.1MM, and the outer dimensions of the upper hole of the square pipe and the square pipe can reach +/-0.15 MM;
the first clamp 25 and the second clamp 27 adopt 90-degree downward-pressing type overturning clamps, and the third clamp 29 adopts a push-pull type clamp, so that the support beam 3 to be welded is clamped and fixed in different modes, the fixing stability is improved, and the welding precision is ensured;
the installation of the welding tool is carried out in sequence according to the following steps:
(1) The square tube cut by the laser cutting machine is tailor-welded to form the tooling frame 1 according to the drawing requirements, and meanwhile, the supporting legs 11 are welded, so that the supporting legs 11 can prevent the tooling frame 1 from scratching the ground when moving;
(2) Fixing the main positioning block 22 on the welding main board 21 by using 2 pins of 10MM and 2 hexagon socket head cap screws of M10 x 50;
fixing the first clamping seat 24 and the first clamping clamp 25 on the welding main board 21 by using M6 x 40 hexagon socket head cap screws;
fixing the second holder 26 and the second clamp 27 on the welding main board 21 by using M8X 40 socket head cap screws;
fixing the side positioning block 23 on the welding main board 21 by using 2 pins of 10MM and 2 hexagon socket head cap screws of M10X 50;
fixing the clamp III 29 and the clamp seat III 28 on the welding main board 21 by using M6X 40 socket head cap screws;
the welding tool body 2 is assembled through the steps;
(3) And fixing the welding tool body 2 on the tool frame 1 by using M8X 20 hexagon socket head cap screws to form the welding tool.
When the welding tool is used, all parts of the support beam 3 to be welded are placed on the welding tool set according to the drawing requirements, the main support beam 3 to be welded is fixed by adjusting the tightness of all clamps, and after the welding is finished, the support beam 3 to be welded is welded according to the requirements;
after welding, after the welding seam is cooled, the tool is loosened, the supporting beam 3 to be welded is taken down, and the next component is welded.
The welding tool in the utility model has simple structure, light weight, quick assembly and disassembly and convenient manufacture; the welding tool has the advantages that the use performance is good, the welding process requirement can be guaranteed, the special property is strong, meanwhile, the welding is a local heating process, and the shrinkage of a workpiece after welding is eliminated by a method of reserving shrinkage allowance for a positioning block designed on the tool; the location and number of the clamps can eliminate welding stress and deformation.
The utility model discloses guaranteed the manufacturing accuracy of part, the location of part adopts push-and-pull and 90 degrees down to press formula upset clamp fast fixings, has not only reduced the assemble time of part, has alleviateed staff's intensity of labour, has still improved production efficiency and product quality, has reduced the manufacturing cost of enterprise.
It is to be understood that the disclosed embodiments are merely exemplary of the invention, and are not intended to limit the invention to the precise embodiments disclosed. Based on the embodiments in the present disclosure, all other embodiments obtained by a person of ordinary skill in the art and related fields without creative efforts shall fall within the protection scope of the present disclosure. The structures, devices, and methods of operation of the present invention, not specifically described and illustrated, are generally practiced by those of ordinary skill in the art without specific recitation or limitation.
Claims (7)
1. A simple welding tool capable of being quickly assembled and disassembled is characterized by comprising a tool frame (1) and a support beam (3) to be welded, wherein a welding tool main body (2) is installed at the upper end of the tool frame (1), and the support beam (3) to be welded is arranged in the welding tool main body (2);
the welding tool main body (2) comprises a welding main plate (21), a plurality of main positioning blocks (22) are arranged at the upper end of the welding main plate (21) and positioned at the rear side of a to-be-welded supporting beam (3), a side positioning block (23) is arranged at the right side of the to-be-welded supporting beam (3), three clamping seats (28) are arranged at positions, corresponding to the main positioning blocks (22) at the rear side, of the front side of the upper end of the welding main plate (21), and three clamps (29) are arranged on the three clamping seats (28);
four groups of first clamping holders (24) that symmetry around welding mainboard (21) upper surface is equipped with two, the first clamping holder (24) of rear side are located the rear of main locating piece (22), the first clamping holder (24) of front side sets up the front side at treating welding supporting beam (3), all install clamp (25) on every clamping holder (24), welding mainboard (21) upper end is located and all is equipped with one clamp two (27) between adjacent clamp (25), clamp two (27) are installed on clamp two (26), clamp two (26) are fixed in welding mainboard (21) upper end.
2. The simple welding tool capable of being assembled and disassembled quickly according to claim 1, characterized in that four supporting legs (11) are arranged at the bottom of the tool frame (1).
3. The simple welding tool capable of being quickly assembled and disassembled as claimed in claim 2, wherein reinforcing rods (12) are arranged on the front side and the rear side of the tool rack (1), and a triangular supporting structure is formed between each reinforcing rod (12) and the tool rack (1).
4. The simple welding tool capable of being assembled and disassembled quickly according to claim 1, wherein the welding tool main body (2) is made of an aluminum plate.
5. The simple welding tool capable of being assembled and disassembled quickly as claimed in claim 1, wherein a plurality of slag discharge holes (4) are formed in the welding main plate (21).
6. The simple welding tool capable of being assembled and disassembled quickly according to claim 3, characterized in that the tool frame (1) is formed by welding square pipes of 50 x 2mm.
7. The simple welding tool capable of being quickly assembled and disassembled as claimed in claim 1, wherein the first clamp (25) and the second clamp (27) are 90-degree downward-pressing type turnover clamps, and the third clamp (29) is a push-pull type clamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222497239.7U CN218363033U (en) | 2022-09-21 | 2022-09-21 | Simple welding tool capable of being rapidly assembled and disassembled |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222497239.7U CN218363033U (en) | 2022-09-21 | 2022-09-21 | Simple welding tool capable of being rapidly assembled and disassembled |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218363033U true CN218363033U (en) | 2023-01-24 |
Family
ID=84953609
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222497239.7U Active CN218363033U (en) | 2022-09-21 | 2022-09-21 | Simple welding tool capable of being rapidly assembled and disassembled |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218363033U (en) |
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2022
- 2022-09-21 CN CN202222497239.7U patent/CN218363033U/en active Active
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