CN218361331U - Intermediate blank plate for finish rolling descaling test - Google Patents
Intermediate blank plate for finish rolling descaling test Download PDFInfo
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- 238000005096 rolling process Methods 0.000 title claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims description 22
- 239000010959 steel Substances 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 16
- 238000010009 beating Methods 0.000 abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000007664 blowing Methods 0.000 abstract 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 238000005098 hot rolling Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009527 percussion Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011796 hollow space material Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
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Abstract
本实用新型涉及一种精轧除鳞试验中间坯板,包括下击打板和上击打板,下击打板和上击打板均安装于主体框架上;其中所述上击打板由从前向后依次设置的一阶上击打板、二阶上击打板和三阶上击打板组成;各阶上击打板底部设有垫板,一阶上击打板底部为一阶垫板,一阶垫板高度为N;二阶上击打板底部为二阶垫板,二阶垫板高度为N+s;三阶上击打板底部为三阶垫板,三阶垫板高度为N+2S,本实用新型提供了一种可调整阶梯式精轧除鳞试验用中间坯板,一板具备三种厚度,可在一次打板试验中模拟三种厚度下的中间坯除鳞打击效果,一可节省现场不同厚度板坯的吊运时间,二可降低打板的水资源浪费,三空心结构重量轻,可减小坯板对辊道的冲击。
The utility model relates to an intermediate slab for finish rolling and descaling test, which comprises a lower striking plate and an upper striking plate, both of which are installed on the main body frame; wherein the upper striking plate is composed of It is composed of the first-stage upper striking plate, the second-stage upper striking plate and the third-stage upper striking plate arranged in sequence from front to back; there is a backing plate at the bottom of each stage’s upper striking plate, and the bottom of the first-stage upper striking plate is the first-order Backing plate, the height of the first-order backing plate is N; the bottom of the second-order upper striking plate is the second-order backing plate, and the height of the second-order backing plate is N+s; The plate height is N+2S. The utility model provides an adjustable stepped finish rolling and descaling test intermediate blank. One plate has three thicknesses, which can simulate intermediate blanks under three thicknesses in one plate-making test. The effect of descaling and blowing can save the lifting time of slabs of different thicknesses on site, reduce the waste of water resources for beating slabs, and reduce the impact of slabs on the roller table because of the light weight of the hollow structure.
Description
技术领域technical field
本实用新型钢板精轧除鳞机测试技术,具体涉及一种精轧除鳞试验中间坯板。The utility model discloses a steel plate finish rolling and descaling machine test technology, in particular to an intermediate blank plate for a finish rolling and descaling test.
背景技术Background technique
高压水除鳞技术应用在钢材的热轧工艺中,用于钢材轧制前氧化铁皮的除鳞处理。高压水喷嘴喷射出的高速水流打击到轧件上下表面,高压水的冲击使氧化铁皮松动;同时轧件表面温度快速下降在线膨胀系数的差异下使氧化铁皮产生裂纹被冲走,达到去氧化铁皮的目的。The high-pressure water descaling technology is used in the hot rolling process of steel for the descaling treatment of scale before steel rolling. The high-speed water flow ejected from the high-pressure water nozzle hits the upper and lower surfaces of the rolled piece, and the impact of the high-pressure water makes the iron oxide scale loose; at the same time, the surface temperature of the rolled piece drops rapidly under the difference in the linear expansion coefficient, causing the iron oxide scale to crack and be washed away to achieve descaled iron scale. the goal of.
在生产中,热板坯经热卷箱高速成卷后,通过辊道输送至精轧机,期间经过除鳞机除鳞,除鳞机除鳞集管与板坯上表面的间距、射流角度等影响除鳞效果。上除鳞集管固定在精轧机入口处上导卫不可调整高度,因此只能通过控制板坯的厚度来协调较佳的除鳞效果。热卷箱给第一架精轧机(七连轧)的厚度范围约20-50mm。由于精轧机咬入的中间坯厚度变化范围小,故多数精轧机除鳞效果在高度参数的调节上由中间坯厚度进行保证。因此在热轧设备启动前,需要进行打板试验,通过打板试验确定系统适用的较佳板坯厚度。In production, after the hot slab is coiled at high speed by the hot coil box, it is transported to the finishing mill through the roller table. During this period, it is descaled by the descaling machine. Affect the descaling effect. The upper descaling header is fixed at the entrance of the finishing mill and the upper guide cannot be adjusted in height, so the best descaling effect can only be coordinated by controlling the thickness of the slab. The thickness range of the hot coil box to the first finish rolling mill (seven continuous rolling) is about 20-50mm. Since the thickness of the intermediate slab bitten by the finishing mill has a small variation range, the descaling effect of most finishing mills is guaranteed by the thickness of the intermediate slab in the adjustment of the height parameter. Therefore, before the start-up of the hot rolling equipment, a slab test is required to determine the optimum slab thickness applicable to the system through the slab test.
现有技术中打板试验为冷坯上线打板,将冷钢板放到辊道上,通过辊道的输送使其经过除鳞机、热轧机从而检验运行效果。通常需要更换不同厚度的板坯进行多次试验才能确定较佳的适用厚度。不同厚度的钢板更换吊运需要时间,因此打板试验所花费时间较长,并且转换钢板期间除鳞集管保护喷射状态,浪费大量水资源。另一方面,打板试验用的冷坯为实心钢板,由于重量大且结构坚硬,对辊道冲击较大,易造成辊道托辊寿命降低,若在试验中造成辊道卡锁,在后期正常生产中,卡锁托辊对热坯会造成划损。In the prior art, the plate beating test is that the cold slab is rolled on the line, and the cold steel plate is placed on the roller table, and the cold steel plate is transported through the roller table to pass through the descaler and the hot rolling mill to test the operation effect. It is usually necessary to replace slabs of different thicknesses for multiple tests to determine a better applicable thickness. It takes time to replace and lift steel plates of different thicknesses, so the plate-making test takes a long time, and the descaling header protects the injection state during the conversion of the steel plates, wasting a lot of water resources. On the other hand, the cold slab used in the plate-making test is a solid steel plate. Due to its large weight and hard structure, it has a greater impact on the roller table, which is likely to reduce the life of the roller table idlers. In normal production, the snap-lock idler will cause scratches to the hot billet.
实用新型内容Utility model content
本实用新型旨在解决现有技术中精轧除鳞打板试验需要多次调换不同厚度的中间坯,吊运不便,花费时间长,调换过程中水资源浪费严重的问题。The utility model aims to solve the problems in the prior art that intermediate blanks of different thicknesses need to be exchanged multiple times in the finish rolling descaling test, which is inconvenient for lifting and transportation, takes a long time, and seriously wastes water resources in the exchange process.
本实用新型解决所述问题,采用的技术方案是:The utility model solves the problem, and the technical solution adopted is:
一种精轧除鳞试验中间坯板,包括击打板,击打板包括下击打板和上击打板,下击打板和上击打板均安装于主体框架上;其中所述上击打板由从前向后依次设置的一阶上击打板、二阶上击打板和三阶上击打板组成;各阶上击打板底部设有垫板,其中,一阶上击打板底部为一阶垫板,一阶垫板高度为N;二阶上击打板底部为二阶垫板,二阶垫板高度为N+s;三阶上击打板底部为三阶垫板,三阶垫板高度为N+2S。An intermediate slab for finish rolling descaling test, including a beating plate, the beating plate includes a lower beating plate and an upper beating plate, both of the lower beating plate and the upper beating plate are installed on the main body frame; wherein the upper beating plate The striking plate is composed of the first-order upper striking plate, the second-order upper striking plate and the third-order upper striking plate arranged in sequence from front to back; The bottom of the hitting board is the first-order backing board, and the height of the first-order backing board is N; the bottom of the second-order upper hitting board is the second-order backing board, and the height of the second-order backing board is N+s; Backing plate, the height of the third-order backing plate is N+2S.
采用上述技术方案的本发明,与现有技术相比,其有益效果是:Adopt the present invention of above-mentioned technical scheme, compared with prior art, its beneficial effect is:
本实用新型提供了一种可调整阶梯式精轧除鳞试验用中间坯板,三层阶梯结构由调整垫板进行各层的高度调整,可在一次打板试验中模拟三种厚度下的中间坯除鳞打击效果,一方面可节省现场不同厚度板坯的吊运时间,降低打板的水资源浪费;另一方面相对于相同厚度的实心中间坯在重量上大大降低,可减小对辊道的冲击。The utility model provides an adjustable step-type finish rolling and descaling test intermediate slab. The height of each layer of the three-layer ladder structure is adjusted by adjusting the backing plate, which can simulate the intermediate blank under three thicknesses in one plate test. Slab descaling effect, on the one hand, can save the lifting time of slabs of different thicknesses on site, and reduce the waste of water resources for slabs; Road impact.
作为优选,本实用新型更进一步的技术方案是:As preferably, the further technical scheme of the utility model is:
一阶上击打板、二阶上击打板、三阶上击打板底部的相应垫板设置于其前端、后端。此方案增加各上击打板受力前端和受力后端的强度。Corresponding backing plates at the bottom of the first-stage upper beating plate, the second-stage upper beating plate, and the third-stage upper beating plate are arranged at the front and rear ends thereof. This scheme increases the intensity of the stressed front end and the stressed rear end of each upper striking plate.
主体框架由三个组配框组合而成,各组配框通过角钢制作,组配框内侧是由角钢底部构成的安装檐,安装檐上设有若干螺栓孔;组配框与组配框侧边的角钢背对背设置并螺栓固接。此结构降低主体框架材料的长度,使主体框架更容易制作,各组配框上安装不同厚度的坯板,便于结构调整安装,也便于厚度类型的扩展。The main frame is composed of three assembly frames, each assembly frame is made of angle steel, the inner side of the assembly frame is the installation eaves formed by the bottom of the angle steel, and there are several bolt holes on the installation eaves; the assembly frame and the assembly frame side The side angles are set back to back and bolted. This structure reduces the length of the main frame material and makes the main frame easier to manufacture. Blanks of different thicknesses are installed on each assembly frame, which is convenient for structural adjustment and installation, and also facilitates the expansion of thickness types.
下击打板分为三块,分别设置于各组配框安装檐上侧;所述一阶垫板、二阶垫板和三阶垫板之间设置于下击打板和上击打板之间。此实例上下击打板都设置于框内,边缘处于框体保护。The lower beating plate is divided into three pieces, which are respectively arranged on the upper side of the installation eaves of each assembly frame; the first-order backing plate, second-order backing plate and third-order backing plate are arranged between the lower beating plate and the upper beating plate between. In this example, the upper and lower hitting plates are all arranged in the frame, and the edges are protected by the frame body.
下击打板为一块,固接于主体框架整体下侧;所述一阶垫板、二阶垫板和三阶垫板设置于安装檐与上击打板之间。此实例上下击打板在外表,框体在内部。The lower beating plate is one piece, which is fixedly connected to the lower side of the main frame; the first-order backing plate, second-order backing plate and third-order backing plate are arranged between the installation eaves and the upper beating plate. In this example, the top and bottom beating boards are on the outside and the frame is on the inside.
下击打板与主体框架焊接固定,上击打板与主体框架螺栓固定。此结构下击打板与主体框架结构为一体,仅将需要调整高度的上击打板设计为可拆卸安装结构,便于本方案组装。The lower striking plate is fixed to the main frame by welding, and the upper striking plate is fixed to the main frame by bolts. The lower striking plate of this structure is integrated with the main frame structure, and only the upper striking plate that needs to be adjusted in height is designed as a detachable installation structure, which is convenient for the assembly of this scheme.
附图说明Description of drawings
图1 为本实用新型整体结构立体图。Fig. 1 is a three-dimensional view of the overall structure of the utility model.
图2为本实用新型正面结构图。Fig. 2 is the front structural view of the utility model.
图3为本实用新型阶梯形构造示意图。Fig. 3 is a schematic diagram of the ladder structure of the utility model.
图4 为本实用新型主体框架实施例俯视角图。Fig. 4 is a top view of an embodiment of the main frame of the present invention.
图5 为上下击打板装配实施例一。Figure 5 shows the first embodiment of the assembly of the upper and lower striking plates.
图6为上下击打板装配实施例二。Fig. 6 is the second embodiment of the assembly of the upper and lower striking plates.
图中:1、主体框架;组配框1-1;2、吊耳;3、下击打板;4、安装檐;5、三阶垫板;6、二阶垫板;7、一阶垫板;8、一阶上击打板;9、二阶上击打板;10、三阶上击打板。In the figure: 1. Main frame; Assembling frame 1-1; 2. Lifting lug; 3. Lower hitting plate; 4. Installation eaves; 5. Third-order backing plate; 6. Second-order backing plate; Backing board; 8, the upper hitting board of the first step; 9, the upper hitting board of the second step; 10, the upper hitting board of the third step.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1至3所示,本实用新型提供的一种精轧除鳞试验中间坯板,包括下击打板3和上击打板,上击打板为中间坯板上面板,下击打板3为中间坯板的下表面,上击打板与下击打板3中间为空心间隔。As shown in Figures 1 to 3, the middle blank plate for finishing rolling and descaling test provided by the utility model includes a
本实用新型上击打板由从前向后依次设置的一阶上击打板8、二阶上击打板9和三阶上击打板10组成,各阶上击打板底部分别设置垫板,具体地,一阶上击打板8底部设有一阶垫板7,一阶垫板7高度为N;二阶上击打板9底部设有二阶垫板6,二阶垫板6高度为N+s;三阶上击打板10底部设有三阶垫板5,三阶垫板5高度为N+2S。下击打板3和上击打板安装均安装于主体框架1上。The upper striking plate of the utility model is composed of a first-order upper
本实用新型主体框架1由角钢焊接而成,将角钢横纵布置并焊接固定。为方便安装三块上击打板,中间设置两组角钢,在框架底部形成安装檐4,三块上击打板可以放置在安装檐上。主体框架1长3000mm、宽1500mm。由于幅面较大,可以分成多个组配框组装,如图4所示,本实用新型提供的主体框架1的具体实施例,主体框架1由三个组配框组合而成,各组配框通过角钢制作,组配框内侧是由角钢底板构成的安装檐4,安装檐4上设有若干螺栓孔4-1;组配框与组配框侧边的角钢背对背设置并螺栓固接。每个组配框对应一个上击打板。The
本实用新型上下击打板装配实施例一:如图5所示,下击打板3分为三块,分别设置于各组配框安装檐4上侧;所述一阶垫板7、二阶垫板6和三阶垫板5设置于下击打板3和上击打板之间。此实例上下击打板都设置于框内,钢板边缘受框体保护。Assembly embodiment one of the upper and lower striking plates of the utility model: as shown in Figure 5, the
本实用新型上下击打板装配实施例二:如图6所示,下击打板为一块,固接于主体框架整体下侧;所述一阶垫板、二阶垫板和三阶垫板设置于安装檐与上击打板之间。此结构上下击打板覆盖框体,钢板在外表,装配框在内部。
下击打板3与主体框架1焊接固定,上击打板与主体框架螺栓固定。此结构下击打板3与主体框架1结构为一体,仅将需要调整高度的上击打板设计为可拆卸安装结构,便于本方案组装。The
主体框架1上设有吊耳2,吊耳2以2*4的形式分布在主体框架上,吊耳2方便本实用新型中间坯板的吊装运输。The
打板试验前,选择三组不同高度的垫板,如5mm、15mm、25mm各一组。上打击板与下打击板喷漆,将三块上打击板分别放置于三种垫板上形成上表面为阶梯状的中间坯板,三种厚度分别为30mm、40mm和50mm。使用紧固螺钉进行上打击板与横梁连接。中间坯板通过吊耳吊放于精轧入口辊道。摘除钢丝绳后通过起动精轧入口辊道将中间坯板运入精轧机。精轧机轧辊抬起,高压水除鳞系统转入打板试验模式,与入口出口辊道辊动作配合,进行高压水除鳞打板试验。打板试验后中间坯板通过辊道退出精轧机,通过吊耳2吊离。Before the plate test, select three sets of backing plates with different heights, such as one set of 5mm, 15mm, and 25mm. The upper percussion plate and the lower percussion plate are painted, and the three upper percussion plates are placed on the three kinds of backing plates to form the middle blank with a stepped upper surface. The three thicknesses are 30mm, 40mm and 50mm respectively. The upper striker plate is attached to the beam using the set screws. The intermediate slab is placed on the finish rolling entrance roller table through lifting lugs. After the steel wire rope is removed, the intermediate slab is transported into the finishing mill by starting the finish rolling entrance roller table. The rolls of the finishing mill are raised, and the high-pressure water descaling system is switched to the slab test mode, and the high-pressure water descaling test is carried out in cooperation with the entrance and exit rollers. After the beating test, the middle slab exits the finishing mill through the roller table, and is hoisted away by the lifting
本实用新型提供了一种可调整阶梯式精轧除鳞试验用中间坯板,三层阶梯结构由调整垫板进行各层的高度调整,可在一次打板试验中模拟三种厚度下的中间坯除鳞打击效果。一方面可节省现场不同厚度板坯的吊运时间,降低打板的水资源浪费;另一方面相对于相同厚度的实心中间坯在重量上大大降低,可减小对辊道的冲击。The utility model provides an adjustable step-type finish rolling and descaling test intermediate slab. The height of each layer of the three-layer ladder structure is adjusted by adjusting the backing plate, which can simulate the intermediate blank under three thicknesses in one plate test. Blank descaling blow effect. On the one hand, it can save the lifting time of slabs of different thicknesses on site and reduce the waste of water resources for slabs; on the other hand, compared with the solid intermediate blanks of the same thickness, the weight is greatly reduced, which can reduce the impact on the roller table.
上述说明中所述方案仅为本实用新型打板试验中间坯的部分实例。本实用新型不限于上述三种厚度一体的中间坯板结构,还可以设置更多厚度的试验。也不限于上述描述中从小厚度向大厚度的变化,还可以增加大厚度向小厚度的变化阶梯形式。The scheme described in the above description is only a partial example of the intermediate blank for the plate punching test of the present invention. The utility model is not limited to the above-mentioned intermediate blank structure with three integrated thicknesses, and tests with more thicknesses can also be set. It is not limited to the change from small thickness to large thickness in the above description, and a step form of change from large thickness to small thickness can also be added.
以上所述仅为本实用新型较佳可行的实施例而已,并非因此局限本实用新型的权利范围,凡运用本实用新型说明书及其附图内容所作的等效变化,均包含于本实用新型的权利范围之内。The above description is only a preferred and feasible embodiment of the utility model, and does not limit the scope of rights of the utility model. within the scope of rights.
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