CN218354428U - Tea leaf withering device - Google Patents
Tea leaf withering device Download PDFInfo
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- CN218354428U CN218354428U CN202222259184.6U CN202222259184U CN218354428U CN 218354428 U CN218354428 U CN 218354428U CN 202222259184 U CN202222259184 U CN 202222259184U CN 218354428 U CN218354428 U CN 218354428U
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Abstract
Description
技术领域technical field
本实用新型属于茶叶萎凋技术领域,尤其涉及一种茶叶萎凋装置。The utility model belongs to the technical field of tea withering, in particular to a tea withering device.
背景技术Background technique
茶叶萎凋,是指在一定的温度、湿度条件下,将茶叶均匀摊放,使适度促进鲜叶酶的活性,内含物质发生适度物理、化学变化,散发部分水分,使茎、叶萎蔫,色泽暗绿,青草气散失。Withering of tea refers to spreading the tea leaves evenly under certain temperature and humidity conditions, so that the activity of fresh leaf enzymes is moderately promoted, and the contained substances undergo moderate physical and chemical changes, and part of the water is emitted, causing the stems and leaves to wilt and change color. Dark green, the grass is gone.
传统的茶叶萎凋技术是“日光萎凋”,采摘鲜茶后,将其在竹匾、簸箕上摊开,调整合适的厚度,使其在静置的过程中产生变化。但如天气不好,阴雨连绵,就需要进行室内的自然萎凋甚至加温萎凋。而采用常规烧柴、燃煤和电加热的萎凋干燥方式,需消耗大量能源,造成不同程度的环境污染。现在,为了满足快速增长的白茶市场需求,空气能热泵茶叶萎凋机凭借其智能操作、绝色环保、精准控温控湿、节能等优势被众多茶业厂青睐,在茶叶萎凋的不同阶段,采用不同的干燥参数和干燥方式,实现对萎凋过程的优化控制,改变落后的生产加工方式。The traditional tea withering technique is "sunlight withering". After picking fresh tea, spread it on bamboo plaques and dustpans, adjust the appropriate thickness, and make it change during the standing process. However, if the weather is bad and the rain continues, natural withering or even heating indoors is required. However, the conventional withering and drying methods of burning wood, coal and electric heating need to consume a lot of energy and cause different degrees of environmental pollution. Now, in order to meet the rapidly growing white tea market demand, the air energy heat pump tea withering machine is favored by many tea factories due to its advantages of intelligent operation, stunning environmental protection, precise temperature and humidity control, and energy saving. The advanced drying parameters and drying methods realize the optimal control of the withering process and change the backward production and processing methods.
然而,现有的茶叶萎凋机在茶叶进行萎凋时,出现的问题有:1.利用空气热能泵进行热风吹送时,容易出现热风吹导不均匀的情况;2.无法实现连续生产,而且萎凋后收集不方便,从而影响生产效率及茶叶萎凋质量,因此急需一种优化后的茶叶萎凋装置来解决现有问题。However, the existing tea withering machines have problems when the tea leaves are withered: 1. When the air heat pump is used for hot air blowing, uneven hot air blowing is prone to occur; 2. Continuous production cannot be realized, and after withering Collection is inconvenient, thereby affecting production efficiency and tea withering quality, so there is an urgent need for an optimized tea withering device to solve the existing problems.
实用新型内容Utility model content
为解决现有技术中存在的问题,本实用新型提供了一种茶叶萎凋装置。In order to solve the problems in the prior art, the utility model provides a tea withering device.
为实现上述目的,本实用新型提供如下技术方案:一种茶叶萎凋装置,包括箱体、集料箱,所述箱体包括上部的萎凋腔和下部的引风腔,所述箱体的顶部设有进料口,所述进料口的内部设有导料板一,所述箱体的顶壁上开设有多个出风孔,所述引风腔的底部通过热风管与热风机相连接,所述引风腔的内部、热风管的上方连接有漏斗形导风罩,所述导风罩的顶部设有布风板,所述布风板上均匀开设有若干个吹风孔,所述萎凋腔的内部纵向设有多组平行的传送带,所述传送带的两侧分别通过传动轮张紧传动,所述传送带上开设有若干通孔,所述萎凋腔的内壁上设有温度传感器,所述萎凋腔的底部侧壁上开设有出料口,所述出料口的底部设有向下倾斜的导料板二,所述导料板二的底部伸入集料箱的内部,所述导料板二的上方、紧贴箱体侧壁设有挡板。In order to achieve the above purpose, the utility model provides the following technical solutions: a tea withering device, including a box body and a collection box, the box body includes an upper withering cavity and a lower air induction cavity, and the top of the box body is provided There is a material inlet, and a
进一步的,所述箱体的外部分别设有减速电机、主动齿轮和多个从动齿轮,所述减速电机的输出轴与主动齿轮传动连接,所述主动齿轮与从动齿轮之间通过传动链条啮合传动连接,最底层所述传送带上传动轮的一侧通过转轴与主动齿轮固定连接,该所述传动轮的另一侧通过轴承转动连接在箱体的侧壁上,所述从动齿轮通过转轴与其余传送带上的传动轮固定连接。Further, a deceleration motor, a driving gear and a plurality of driven gears are respectively provided outside the box, the output shaft of the deceleration motor is connected to the driving gear, and the driving gear and the driven gear are connected through a transmission chain. Mesh transmission connection, one side of the transmission wheel on the bottommost conveyor belt is fixedly connected with the driving gear through the rotating shaft, the other side of the transmission wheel is connected to the side wall of the box through the bearing rotation, and the driven gear is connected through the rotating shaft It is fixedly connected with the drive wheels on the remaining conveyor belts.
进一步的,最上层所述传送带的上方设有限位板,所述限位板平行于传送带上表面设置。Further, a limiting plate is provided above the uppermost conveyor belt, and the limiting plate is arranged parallel to the upper surface of the conveyor belt.
进一步的,所述传送带的中心轴在同一条直线上,且所述传送带的长度从下往上依次递减。Further, the central axes of the conveyor belts are on the same straight line, and the lengths of the conveyor belts decrease successively from bottom to top.
进一步的,相邻的两组所述传送带之间传动方向相反。Further, the transmission directions between adjacent two groups of conveyor belts are opposite.
与现有技术相比,本实用新型的有益效果是:通过在萎凋腔内部设置多层传送带,进行连续传送输料,使得茶叶在萎凋腔内停留时间长,可实现连续生产,且经传送带直接运输至集料箱,集料方便;通过导风罩和布风板对热风进行均匀分布,提高茶叶萎凋均匀度;通过减速电机带动主动齿轮和从动齿轮传动进行动力输送,箱体内部传送带的正常运转,结构简单,实用性强。Compared with the prior art, the beneficial effect of the utility model is that: by setting multi-layer conveyor belt inside the withering cavity, the material can be conveyed continuously, so that the tea stays in the withering cavity for a long time, continuous production can be realized, and the tea can be directly transported through the conveyor belt. It is convenient to transport to the collection box; the hot air is evenly distributed through the wind guide hood and the air distribution plate, and the uniformity of tea withering is improved; the driving gear and the driven gear are driven by the geared motor for power transmission, and the normal operation of the conveyor belt inside the box Operation, simple structure, strong practicability.
附图说明Description of drawings
图1为本实用新型的主视内部结构示意图。Fig. 1 is a front view internal structure schematic diagram of the utility model.
图2为本实用新型的侧视内部结构示意图。Fig. 2 is a side view internal structure diagram of the utility model.
图3为本实用新型的后视结构示意图。Fig. 3 is a rear view structure diagram of the utility model.
图中:1箱体、2萎凋腔、3引风腔、4热风机、5热风管、6导风罩、7布风板、8进料口、9导料板一、10限位板、11导料板二、12挡板、13集料箱、14传动轮、15传送带、16减速电机、17主动齿轮、18传动链条、19从动齿轮、20出料口、21温度传感器、22出风孔。In the figure: 1 box body, 2 withering chamber, 3 induced air chamber, 4 hot air blower, 5 hot air pipe, 6 air guide cover, 7 air distribution plate, 8 feed inlet, 9
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Apparently, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, those skilled in the art can obtain all other Embodiments all belong to the protection scope of the utility model.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation , are constructed and operated in a specific orientation and therefore cannot be construed as limiting the invention.
实施例:Example:
参见附图1-3所示,一种茶叶萎凋装置,包括箱体1、集料箱13,箱体1包括上部的萎凋腔2和下部的引风腔3,箱体1的顶部设有进料口8,进料口8的内部设有导料板一9,箱体1的顶壁上开设有多个出风孔22,引风腔3的底部通过热风管5与热风机4相连接,引风腔3的内部、热风管5的上方连接有漏斗形导风罩6,导风罩6的顶部设有布风板7,布风板7上均匀开设有若干个吹风孔,萎凋腔2的内部纵向设有多组平行的传送带15,传送带15的两侧分别通过传动轮14张紧传动,传送带15上开设有若干通孔,萎凋腔2的内壁上设有温度传感器21,萎凋腔2的底部侧壁上开设有出料口20,出料口20的底部设有向下倾斜的导料板二11,导料板二11的底部伸入集料箱13的内部,导料板二11的上方、紧贴箱体1侧壁设有挡板12。Referring to the accompanying drawings 1-3, a tea withering device includes a
进一步的,箱体1的外部分别设有减速电机16、主动齿轮17和多个从动齿轮19,减速电机16的输出轴与主动齿轮17传动连接,主动齿轮17与从动齿轮19之间通过传动链条18啮合传动连接,最底层传送带15上传动轮14的一侧通过转轴与主动齿轮17固定连接,该传动轮14的另一侧通过轴承转动连接在箱体1的侧壁上,从动齿轮19通过转轴与其余传送带15上的传动轮14固定连接。Further, a
进一步的,最上层传送带15的上方设有限位板10,限位板10平行于传送带15上表面设置。Further, a
进一步的,传送带15的中心轴在同一条直线上,且传送带15的长度从下往上依次递减。Further, the central axis of the
进一步的,相邻的两组传送带15之间传动方向相反。Further, the transmission directions between two adjacent groups of
工作原理:将待萎凋的茶叶通过进料口8输送至箱体1内部的萎凋腔2中,导料板一9可对茶叶进行疏导,使得茶叶更均匀的落在进料口8下方的传送带15上,控制减速电机16工作,通主动齿轮17传动链条18带动从动齿轮19,并进一步的带动与主动齿轮17、从动齿轮19相连接的传动轮14转动,使相邻的传送带15做相反运动,以保证茶叶在传送带15之间实现连续输送,同时,控制热风机4工作,使热风经热风管5进入导风罩6,再经布风板7均匀分布后吹向传送带15,对传送带15上的茶叶进行萎凋,通过温度传感器21可对萎凋腔2内部的温度进行监测,利用限位板10可对落在最上层传送带15上的茶叶进行摊平限高,防止茶叶堆积影响萎凋效果,茶叶经传送带15的运转,在萎凋腔2内部依次从上往下,进行往返输送,最终经最下层的传送带15输送至出料口20,将挡板12抬起,使得萎凋完成的茶叶经导料板二11输出至集料箱13内部。Working principle: transport the tea leaves to be withered to the withering
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型;因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内,不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the utility model and the advantages of the utility model have been shown and described above. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the utility model In the case of the spirit or basic features, the utility model can be realized in other specific forms; therefore, no matter from which point of view, the embodiment should be regarded as exemplary and non-restrictive, and the utility model The scope is defined by the appended claims rather than the above description, so it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any reference signs in the claims should not be used claims that are deemed to be limitations.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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| CN202222259184.6U CN218354428U (en) | 2022-08-26 | 2022-08-26 | Tea leaf withering device |
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