CN218342556U

CN218342556U - Novel bubble rubber processing equipment

Info

Publication number: CN218342556U
Application number: CN202221439225.3U
Authority: CN
Inventors: 王建
Original assignee: Luya Thermal Insulation Material Hebei Co ltd
Current assignee: Luya Thermal Insulation Material Hebei Co ltd
Priority date: 2022-06-09
Filing date: 2022-06-09
Publication date: 2023-01-20
Anticipated expiration: 2032-06-09

Abstract

The utility model discloses a novel bubble rubber processing equipment, including box and first motor, the bottom of first motor links to each other with the box is fixed, the inner wall left side of box links to each other with the top of first pneumatic cylinder is fixed, the output shaft end of first pneumatic cylinder links to each other with the piston is fixed, the outer wall of piston slides with the recess of box and links to each other, the bottom of box rotates with the transfer roller and links to each other, both sides the transfer roller passes through the conveyer belt and rotates and link to each other. This novel bubble rubber processing equipment is when using, through the cooperation between spiral leaf, puddler, first gear, second gear and the horizontal pole, starts first motor, and the output shaft of first motor drives the puddler and rotates, and the puddler drives the horizontal pole and rotates, and the horizontal pole drives the spiral leaf circular motion of both sides, because first gear receives the restriction of second gear, thereby has solved prior art because the speed of rubber melting influences the problem of bubble rubber production efficiency more slowly.

Description

Novel bubble rubber processing equipment

Technical Field

The utility model relates to a bubble rubber processing technology field specifically is a novel bubble rubber processing equipment.

Background

The traditional rubber is natural rubber, and is made from latex of plants such as rubber trees, rubber grasses and the like, and the latex is processed into a material with elasticity, insulativity, impermeability and air. The rubber used today is mostly synthetic rubber, which is obtained by polymerizing various monomers, and is heavy, so that it is often foamed to make the rubber light in the same volume.

For example, patent No. CN204820379U, a bubble rubber processing device, although it is convenient to control the size of the bubbles filled in the rubber plate to ensure the stability of the whole bubbles in the rubber plate, the production efficiency of the bubble rubber is affected because the melting speed of the rubber is slow.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a novel bubble rubber processing equipment to thereby it influences bubble rubber production efficiency problem because the speed that rubber melts is slower to solve to provide among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a novel bubble rubber processing equipment, includes box and first motor, the bottom of first motor links to each other with the box is fixed, the inner wall left side of box is fixed with the top of first pneumatic cylinder and links to each other, the output axle head of first pneumatic cylinder links to each other with the piston is fixed, the outer wall of piston slides with the recess of box and links to each other, the bottom of box rotates with the transfer roller and links to each other, both sides the transfer roller passes through the conveyer belt and rotates continuously, the box links to each other with the top of a plurality of air-coolers stationary phase, the box links to each other with the top stationary phase of second pneumatic cylinder, the output of second pneumatic cylinder links to each other with the gas cylinder is fixed, the outer wall right side of box links to each other with the second motor is fixed, the left side of box is equipped with agitating unit, the right side of box is equipped with the exhibition paper-back edition and plains device.

Preferably, the flattening device includes circle roller, bevel gear group, support, sleeve and circle pole, the both sides of circle pole rotate with the box and link to each other, the outer wall and a plurality of sleeve of circle pole slide and link to each other, the telescopic outer wall outside rotates with the support and links to each other, telescopic outer wall inboard rotates with the circle roller through bevel gear group and links to each other, the both sides and the support of circle roller rotate and link to each other.

Preferably, the top end of the round rod is fixedly connected with the output shaft of the second motor.

Preferably, agitating unit includes spiral leaf, puddler, first gear, second gear and horizontal pole, the top and the box of puddler rotate and link to each other, the outer wall and a plurality of horizontal poles of puddler are fixed to be linked to each other, the outside and the spiral leaf of horizontal pole rotate and link to each other, the top and the second gear of spiral leaf are fixed to be linked to each other, and are a plurality of the inboard of a gear all meshes with the second gear mutually, the top and the box of second gear rotate and link to each other.

Preferably, the top end of the stirring rod is fixedly connected with the output shaft of the first motor.

Compared with the prior art, the beneficial effects of the utility model are that: this novel bubble rubber processing equipment is when using, through the spiral leaf, the puddler, first gear, cooperation between second gear and the horizontal pole, start first motor, the output shaft of first motor drives the puddler and rotates, the puddler drives the horizontal pole and rotates, the horizontal pole drives the spiral leaf circular motion of both sides, because first gear receives the restriction of second gear, make first gear drive spiral leaf along second gear rotation, thereby make rubber thermally equivalent, thereby the melting speed of rubber has been improved, thereby the problem of prior art because the speed of rubber melting influences bubble rubber production efficiency more slowly has been solved.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the structure A in FIG. 1;

FIG. 3 is a schematic view of the structure B in FIG. 1;

FIG. 4 is a side view of the structure of FIG. 1;

fig. 5 is a schematic structural diagram of C in fig. 4.

In the figure: 1. the device comprises a box body, 2, a first motor, 3, a stirring device, 301, a spiral blade, 302, a stirring rod, 303, a first gear, 304, a second gear, 305, a cross rod, 4, a flattening device, 4a1, a round roller, 4a2, a bevel gear group, 4a3, a support, 4a4, a sleeve, 4a5, a round rod, 4b1, a double-headed screw, 4b2, a thread block, 4b3, a sliding rod, 5, a piston, 6, a first hydraulic cylinder, 7, an air cooler, 8, a second hydraulic cylinder, 9, an inflation cylinder, 10, a second motor, 11, a conveyor belt, 12 and a conveying roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example one

Referring to fig. 1-4, the present invention provides a technical solution: a novel bubble rubber processing device comprises a box body 1 and a first motor 2, the bottom end of the first motor 2 is fixedly connected with the box body 1, the left side of the inner wall of the box body 1 is fixedly connected with the top end of a first hydraulic cylinder 6, the output shaft end of the first hydraulic cylinder 6 is fixedly connected with a piston 5, the outer wall of the piston 5 is connected with a groove of the box body 1 in a sliding manner, the bottom of the box body 1 is rotatably connected with a conveying roller 12, the conveying roller 12 is driven by an external power source to drive a conveying belt 11 to move, the conveying rollers 12 on two sides are rotatably connected through the conveying belt 11, the piston 5 is driven by the first hydraulic cylinder 6 to move up and down, check valves are arranged on two sides of a groove of the box body 1 to move up when the piston moves down, the left check valve is unsealed with the left side of the box body, so that melted rubber flows into the groove from the left side of the box body 1 and moves down when the piston 5 moves down, the check valve on right side is closed to left check valve opens, make the rubber after melting flow in on the conveyer belt 11, box 1 is fixed continuous with the top of a plurality of air-coolers 7, box 1 links to each other with the top of second pneumatic cylinder 8 is fixed, the output of second pneumatic cylinder 8 links to each other with inflator pump 9 is fixed, the outer wall right side of box 1 links to each other with second motor 10 is fixed, the left side of box 1 is equipped with agitating unit 3, the right side of box 1 is equipped with flat device 4 of exhibition, the model of first motor 2 and second motor 10 can be selected according to the in-service use condition, the model of first pneumatic cylinder 6 and second pneumatic cylinder 8 can be selected according to the in-service condition, the model of air-cooler can be selected according to the in-service condition, the valve is installed in the left side of box 1.

Referring to fig. 3, the flattening device 4 includes a round roller 4a1, a bevel gear set 4a2, a support 4a3, a sleeve 4a4 and a round rod 4a5, two sides of the round rod 4a5 are rotatably connected with the box 1, a key groove is processed on the inner wall of the sleeve 4a4, the round rod 4a5 drives the sleeve 4a4 to rotate through the key groove, the outer wall of the round rod 4a5 is slidably connected with the plurality of sleeves 4a4, the outer side of the outer wall of the sleeve 4a4 is rotatably connected with the support 4a3, the inner side of the outer wall of the sleeve 4a4 is rotatably connected with the round roller 4a1 through the bevel gear set 4a2, the round rod 4a5 drives the sleeves 4a4 on two sides to rotate, the sleeves 4a4 on two sides drive the round roller 4a1 on two sides to rotate through the bevel gear set 4a2, two sides of the round roller 4a1 are rotatably connected with the support 4a3, the top end of the round rod 4a5 is fixedly connected with the output shaft of the second motor 10, the output shaft of the second motor drives the round rod 4a5 to rotate, and the bevel gear set 4a4 on two sides is located at the opposite direction;

through circle roller 4a1, bevel gear group 4a2, support 4a3, cooperation between sleeve 4a4 and the pole 4a5, start second motor 10, the output shaft of second motor 10 drives pole 4a5 and rotates, pole 4a5 drives the sleeve 4a4 rotation of both sides, the sleeve 4a4 of both sides drives the circle roller 4a1 rotation of both sides through bevel gear group 4a2, thereby 4a1 extrudees the rubber slab through the circle roller of both sides and realizes flattening the rubber slab, the relatively poor problem of flattening effect when flattening the rubber slab of prior art has been solved.

Referring to fig. 2, the stirring device 3 includes a spiral blade 301, a stirring rod 302, a first gear 303, a second gear 304 and a cross bar 305, the top of the stirring rod 302 is rotatably connected to the box 1, the outer wall of the stirring rod 302 is fixedly connected to the cross bars 305, the outer sides of the cross bars 305 are rotatably connected to the spiral blade 301, the top end of the spiral blade 301 is fixedly connected to the second gear 304, the inner sides of the first gears 303 are all engaged with the second gear 304, the top end of the second gear 304 is rotatably connected to the box 1, the stirring rod 302 drives the cross bar 305 to rotate, the cross bar 305 drives the spiral blade 301 at two sides to move circumferentially, the first gear 303 is limited by the second gear 304, so that the first gear 303 drives the spiral blade 301 to rotate along the second gear 304, the top end of the stirring rod 302 is fixedly connected to the output shaft of the first motor 2, the output shaft of the first motor 2 drives the stirring rod 302 to rotate, and the left side of the box 1 is provided with a heating plate, thereby heating the rubber to melt it;

through spiral leaf 301, puddler 302, first gear 303, cooperation between second gear 304 and the horizontal pole 305, start first motor 2, the output shaft of first motor 2 drives puddler 302 and rotates, puddler 302 drives horizontal pole 305 and rotates, horizontal pole 305 drives the spiral leaf 301 circular motion of both sides, because first gear 303 receives the restriction of second gear 304, make first gear 303 drive spiral leaf 301 rotate along second gear 304, thereby make rubber thermally equivalent, thereby the melting speed of rubber has been improved, thereby prior art has been solved because the speed that rubber melts is slower influences the problem of bubble rubber production efficiency.

The working principle is as follows:

when the novel bubble rubber processing device is used, rubber is placed into a box body 1 through a valve and is connected with an external power supply of a heating plate, then a first motor 2 is started, an output shaft of the motor 2 drives a stirring rod 302 to rotate, the stirring rod 302 drives a cross rod 305 to rotate, the cross rod 305 drives spiral blades 301 on two sides to do circular motion, the first gear 303 is limited by a second gear 304, the first gear 303 drives the spiral blades 301 to rotate along the second gear 304, so that the rubber is uniformly heated, the melting speed of the rubber is improved, the problem that the production efficiency of the bubble rubber is influenced due to the fact that the melting speed of the rubber is slow in the prior art is solved, then a first hydraulic cylinder 6 is started, the first hydraulic cylinder 6 drives the piston to move the melted rubber to pass through a conveying belt 11, and meanwhile, the external power supply of a conveying roller 12 is started, so that the conveying belt 6 moves, when the tiled rubber flows through the air cooler 7 on the left side, the rubber is solidified to form a rubber plate, the rubber plate still has high temperature, the rubber is in a semi-solidified state, when the rubber plate enters the inflator 7 in the forward direction, the conveyor belt 111 stops moving, the second hydraulic cylinder 8 is started, the second hydraulic cylinder 8 drives the inflator 7 to move downwards, the inflator 7 charges gas into the rubber plate through an external air pump to form bubbles, then the second hydraulic cylinder 8 is started to move reversely, the conveyor belt 11 continues to rotate to push the rubber plate between the round rollers 4a1 on the two sides, the second motor 10 is started at the same time, the output shaft of the second motor 10 drives the round rod 4a5 to rotate, the round rod 4a5 drives the sleeves 4a4 on the two sides to rotate, the sleeves 4a4 on the two sides drive the round rollers 4a1 on the two sides to rotate through the bevel gear set 4a2, the rubber plate is extruded through the round rollers 4a1 on the two sides, so that the rubber plate is flattened, the problem of prior art when flattening out the exhibition poor effect to the rubber slab is solved.

Example two

Referring to fig. 4 and 5, the present invention provides a technical solution: a novel bubble rubber processing device, wherein a flattening device 4 can further comprise a double-threaded screw 4b1, a thread block 4b2 and a slide rod 4b3, two ends of the slide rod 4b3 are fixedly connected with a box body 1, a chute of the slide rod 4b3 is connected with the left sides of a plurality of thread blocks 4b2 in a sliding mode, the right side of the screw block 4b2 is connected with the double-threaded screw 4b1 in a threaded mode, two sides of the double-threaded screw 4b1 are connected with the box body 1 in a rotating mode, the left end of the thread block 4b2 is fixedly connected with a support 4a3, a handle is processed at the top end of the double-threaded screw 4b1, a user can drive the double-threaded screw 4b1 to rotate through the handle conveniently, and the thread directions of the double-threaded screw 4b1 are opposite;

through double-end screw 4b1, screw block 4b2 and the cooperation between the slide bar 4b3, the user is through rotating double-end screw 4b1 before using, the screw block 4b2 of double-end screw 4b1 drive both sides starts simultaneously, the screw block 4b2 of both sides drives the round roller 4a1 removal of both sides simultaneously through support 4a3, the round roller 4a1 of both sides drives sleeve 4a4 and removes, thereby realize flattening the rubber slab of different thickness through adjustment round roller 4a 1's distance, the problem that prior art can't realize carrying out the exhibition to the rubber slab of different thickness through the distance between the adjustment round roller is solved.

The working principle is as follows:

this novel bubble rubber processing equipment is when using, the user is through rotating double-end screw 4b1 before the use, the thread piece 4b2 of double-end screw 4b1 drive both sides starts simultaneously, the thread piece 4b2 of both sides drives the round roller 4a1 removal of both sides simultaneously through support 4a3, the round roller 4a1 of both sides drives sleeve 4a4 and removes, thereby it is flat to realize going on flattening to the rubber slab of different thickness to realize going on through the distance of adjustment round roller 4a1, the problem that prior art can't realize going on flattening to the rubber slab of different thickness through the distance between the adjustment round roller is solved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a novel bubble rubber processing equipment, includes box (1) and first motor (2), the bottom and the box (1) of first motor (2) are fixed continuous its characterized in that: the inner wall left side of box (1) links to each other with the top stationary phase of first pneumatic cylinder (6), the output axle head of first pneumatic cylinder (6) links to each other with piston (5) is fixed, the outer wall of piston (5) slides with the recess of box (1) and links to each other, both sides are rotated with transfer roller (12) in the bottom of box (1) and are linked to each other, transfer roller (12) rotate through conveyer belt (11) and link to each other, the top stationary phase of box (1) and a plurality of air-coolers (7) links to each other, the top stationary phase of box (1) and second pneumatic cylinder (8) links to each other, the output and inflator pump (9) of second pneumatic cylinder (8) are fixed to link to each other, the outer wall right side of box (1) links to each other with second motor (10) are fixed, the left side of box (1) is equipped with agitating unit (3), the right side of box (1) is equipped with flat device (4) of exhibition.

2. The new type of bubble rubber processing equipment according to claim 1, characterized in that: flattening device (4) include circle roller (4 a 1), bevel gear group (4 a 2), support (4 a 3), sleeve (4 a 4) and round bar (4 a 5), the both sides of round bar (4 a 5) rotate with box (1) and link to each other, the outer wall and a plurality of sleeve (4 a 4) of round bar (4 a 5) slide and link to each other, the outer wall outside of sleeve (4 a 4) rotates with support (4 a 3) and links to each other, the outer wall inboard of sleeve (4 a 4) rotates with circle roller (4 a 1) through bevel gear group (4 a 2) and links to each other, the both sides of circle roller (4 a 1) rotate with support (4 a 3) and link to each other.

3. The novel bubble rubber processing device of claim 2, wherein: the top end of the round rod (4 a 5) is fixedly connected with an output shaft of a second motor (10).

4. The new type of bubble rubber processing equipment according to claim 1, characterized in that: agitating unit (3) include spiral leaf (301), puddler (302), first gear (303), second gear (304) and horizontal pole (305), the top and box (1) of puddler (302) rotate and link to each other, the outer wall and a plurality of horizontal pole (305) of puddler (302) are fixed continuous, the outside and spiral leaf (301) of horizontal pole (305) rotate and link to each other, the top and the second gear (304) of spiral leaf (301) are fixed continuous, and are a plurality of the inboard of first gear (303) all meshes with second gear (304) mutually, the top and box (1) of second gear (304) rotate and link to each other.

5. The new type of bubble rubber processing equipment according to claim 4, characterized in that: the top end of the stirring rod (302) is fixedly connected with an output shaft of the first motor (2).