CN218342379U - Sliding type prefabricated part production equipment - Google Patents
Sliding type prefabricated part production equipment Download PDFInfo
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- CN218342379U CN218342379U CN202222220112.0U CN202222220112U CN218342379U CN 218342379 U CN218342379 U CN 218342379U CN 202222220112 U CN202222220112 U CN 202222220112U CN 218342379 U CN218342379 U CN 218342379U
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- hopper
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- prefabricated part
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Abstract
The invention relates to the technical field of production of building prefabricated parts, in particular to sliding type prefabricated part production equipment. A main feeding hopper is arranged above a die, a main travelling wheel is arranged in front of the die, two discharge ports are formed in the bottom of the main feeding hopper, the front distributing hopper is opposite to the area in front of the die, the rear distributing hopper is opposite to the area in the middle of the die, a front vibrating block is arranged between the front end of the die and the front distributing hopper, a rear vibrating block is arranged between the tail end of the die and the rear distributing hopper, and a troweling plate is arranged in the area behind the die. The prefabricated formwork is divided into an upper side and a lower side through the die to be charged, then the prefabricated formwork is combined into a hollow prefabricated slab, continuous processing and manufacturing of the prefabricated slab are achieved, meanwhile, the main travelling wheel driving device moves, the fed materials are vibrated compactly through the front vibrating block and the rear vibrating block, defects of air holes and the like are reduced, the surface of the prefabricated member is trowelled through the trowelling plate, and the surface quality of the prefabricated member is improved.
Description
Technical Field
The invention relates to the technical field of production of building prefabricated parts, in particular to sliding type prefabricated part production equipment.
Background
The concrete prefabricated part refers to an assembled concrete part which is manufactured before installation in a construction site, and generally common prefabricated concrete floor slabs, concrete box girders for bridges, prefabricated concrete roof girders for industrial plants, culvert frame structures, prefabricated concrete piles for foundation treatment and the like are available.
The strength of the member produced by the existing equipment is low, the member can only meet the minimum standard, the appearance surface is rough, the production process is complicated, and the increase of prestressed reinforcements is troublesome, so that the overall strength of the whole member is influenced, and the production speed is low.
Disclosure of Invention
The invention provides a sliding type prefabricated part production device, which aims to improve the processing efficiency and the processing quality of a concrete prefabricated part.
The invention provides a sliding type prefabricated part production device which adopts the following technical scheme:
the utility model provides a slidingtype prefabricated component production facility, includes main feed fill, mould and main travelling wheel, the mould top is provided with main feed fill, mould the place ahead is provided with main travelling wheel, open main feed fill bottom has two discharge gates, and one of them discharge gate is just regional to mould the place ahead through preceding feed fill, and another discharge gate is just regional to the mould middle part through back feed fill, main feed fill passes through the hopper frame to be fixed on the main frame, be provided with preceding vibrating mass between mould front end and the preceding feed fill, the installation is fixed with preceding vibrating motor on the preceding vibrating mass, be provided with the back vibrating mass between mould tail end and the back feed fill, the installation is fixed with back vibrating motor on the back vibrating mass, the back vibrating mass passes through the gasket and installs on the main frame, the mould rear is regional to be provided with the floating plate.
Through adopting above-mentioned technical scheme, divide into upper and lower both sides through the mould with prefabricated template and feed, then merge into a hollow prefabricated plate, realize making the continuous processing of prefabricated plate, main walking wheel drive arrangement removes simultaneously, vibrates closely knit through preceding vibrating mass and back vibrating mass to the feeding, reduces defects such as gas pocket, carries out floating treatment through the trowelling plate to prefabricated component surface, improves the quality on prefabricated component surface, and back vibrating mass accessible increases or reduces gasket quantity and controls mounting height.
Preferably, two discharge outlets at the bottom of the main feeding hopper are respectively provided with a feeding baffle, the feeding baffles are fixed on two sides of the main feeding hopper through hinges, and the feeding baffles are provided with hydraulic cylinders.
Through adopting above-mentioned technical scheme, the feed baffle is used for controlling the ejection of compact of discharge gate and stops the ejection of compact, conveniently controls prefabricated component processing and stops to open and stop.
Preferably, preceding branch hopper rear side sliding mounting has preceding regulating plate, install the roller screw structure on the preceding regulating plate, the rear side sliding mounting has the rear regulating plate after dividing the hopper, install the roller screw structure on the rear regulating plate, the rear branch hopper passes through spring mounting on the main frame.
Through adopting above-mentioned technical scheme, preceding regulating plate and back regulating plate are used for adjusting ejection of compact thickness, divide the hopper to pass through the spring fixed for reduce with the vibration conduction of whole frame.
Preferably, the rear material distribution hopper is connected with a rear hopper vibration motor through a rigid connecting rod and an eccentric wheel.
Through adopting above-mentioned technical scheme, back hopper vibrating motor is used for vibrating the ejection of compact to the back hopper, and the effective control ejection of compact is even, prevents that the ejection of compact from blockking up, reduces the defect.
Preferably, the main feeding hopper is provided with an observation ladder in a sliding manner, and a climbing ladder is arranged on one side of the observation ladder.
Through adopting above-mentioned technical scheme, observe ladder and climbing ladder and be used for assisting operating personnel to observe and overhaul in the hopper.
Preferably, a floating vibration motor is arranged on the floating plate, and two sides of the floating plate are provided with the scraping plates.
Through adopting above-mentioned technical scheme, through floating vibrating motor vibration trowelling plate to prefabricated component surface high-frequency vibration, reduce surface defect, the thick liquid board of scraping is strickleed off both sides.
Preferably, a water spraying device is arranged above the front side of the troweling plate.
By adopting the technical scheme, the water spraying device sprays water on the surface of the prefabricated part, the surface viscosity and the wet water property are improved, and the subsequent trowelling device is favorable for treating the surface.
Preferably, the mould is connected with mould vibrating motor through hanging muscle and eccentric wheel, the mould is installed on the main frame through adjusting to hang the muscle, the mould both sides are provided with the side shield.
By adopting the technical scheme, the vibration die of the die vibration motor is transmitted to the prefabricated part, the adhesion between the die and the prefabricated part is reduced, the scratch defect is prevented, and the adjusting hanging rib is used for adjusting the die height.
Preferably, the main walking wheel is connected with a main driving motor, the rear of the die is provided with an auxiliary walking wheel, and the auxiliary walking wheel is connected with an auxiliary driving motor.
By adopting the technical scheme, the auxiliary traveling wheels are used for being matched with the main traveling wheels to provide the running power.
Preferably, one end of the main frame is provided with a protection frame, and a control cabinet and a power distribution cabinet are arranged on the protection frame.
In summary, the invention has the following beneficial technical effects:
1. the prefabricated formwork is divided into an upper side and a lower side through a die to be charged, then the prefabricated formwork is combined into a hollow prefabricated slab, continuous processing and manufacturing of the prefabricated slab are achieved, meanwhile, the main travelling wheel driving device moves, the fed materials are vibrated compactly through the front vibrating block and the rear vibrating block, defects of air holes and the like are reduced, the surface of the prefabricated part is trowelled through the troweling plate, the surface quality of the prefabricated part is improved, and the mounting height of the rear vibrating block can be controlled by increasing or reducing the number of gaskets.
2. Feed baffle is used for controlling the ejection of compact of discharge gate and stopping the ejection of compact, conveniently control prefabricated component processing and open and stop, preceding regulating plate and back regulating plate are used for adjusting ejection of compact thickness, it is fixed that the branch hopper passes through the spring for reduce with the vibration conduction of whole frame, back hopper vibrating motor is used for vibrating the ejection of compact to the back hopper, the effective control ejection of compact is even, prevent ejection of compact jam, reduce the defect, observation ladder and climbing ladder are used for assisting operating personnel to observe and overhaul in to the hopper.
3. Through floating vibrating motor vibration floating plate to prefabricated component surface high-frequency vibration, reduce surface defect, scrape the thick liquid board and strickle off both sides, watering device sprays water to the prefabricated component surface, improves surface viscosity and wet water nature, is favorable to follow-up floating device to handle the surface.
4. The mould vibration motor vibrates the mould and conducts to prefabricated component, reduces the adhesion of mould and prefabricated component, prevents to cut the rubbing defect to pieces, adjusts and hangs the muscle and be used for adjusting the mould height, and vice walking wheel is used for cooperating the main running wheel, provides operation power.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of FIG. 1 from another perspective;
FIG. 3 is a schematic view of the main hopper of the present invention;
FIG. 4 shows the main frame and the main frame of the present invention a schematic view of the fixed part structure;
FIG. 5 is a schematic view of the front hopper;
FIG. 6 is a schematic view of the rear distribution hopper;
FIG. 7 is a schematic view of a mold and its vibration system;
FIG. 8 is a schematic view of the front vibrating mass and its vibrating system;
FIG. 9 is a schematic structural view of a rear vibrating mass and its vibrating system;
fig. 10 is a schematic structural diagram of a troweling plate and a troweling system thereof.
Description of reference numerals:
1. the automatic feeding device comprises a main feeding hopper, 10, a feeding baffle, 11, a front distributing hopper, 111, a front adjusting plate, 12, a rear distributing hopper, 121, a rear adjusting plate, 122, a rear hopper vibrating motor, 13, an observation ladder, 131, a climbing ladder, 2, a mold, 20, a side baffle, 21, a mold vibrating motor, 22, an adjusting hanging rib, 23, a front vibrating motor, 231, a front vibrating block, 24, a rear vibrating motor, 241, a rear vibrating block, 3, a main frame, 31, a hopper frame, 32 and a protective frame, 4, a main traveling wheel, 41, a main driving motor, 42, a secondary traveling wheel, 43, a secondary driving motor, 5, a troweling plate, 51, a troweling vibrating motor, 52, a screed plate, 53, a water sprinkling device, 6, a control cabinet, 61 and a power distribution cabinet.
Detailed Description
The present invention is described in further detail below with reference to figures 1-10.
Example 1:
the embodiment of the invention discloses sliding type prefabricated part production equipment which comprises a main feeding hopper 1, a mold 2 and a main travelling wheel 4, wherein the main feeding hopper 1 is arranged above the mold 2, the main travelling wheel 4 is arranged in front of the mold 2, two discharge ports are formed in the bottom of the main feeding hopper 1, one discharge port is over against the front area of the mold 2 through a front distributing hopper 11, the other discharge port is over against the middle area of the mold 2 through a rear distributing hopper 12, the main feeding hopper 1 is fixed on a main frame 3 through a hopper frame 31, a front vibrating block 231 is arranged between the front end of the mold 2 and the front distributing hopper 11, a front vibrating motor 23 is fixedly arranged on the front vibrating block 231, a rear vibrating block 241 is arranged between the tail end of the mold 2 and the rear distributing hopper 12, a rear vibrating motor 24 is fixedly arranged on the rear vibrating block 241, the rear vibrating block 241 is arranged on the main frame 3 through a gasket, and a trowelling plate 5 is arranged in the rear area of the mold 2.
The implementation of example 1 is:
the concrete raw materials that will make prefabricated component pour into main feed hopper 1 after allotting, divide the material to the concrete raw materials through main feed hopper 1, branch hopper 11 before wherein some gets into, branch hopper 12 after another part gets into, the ejection of compact that preceding branch hopper 11 falls into mould 2 below, the ejection of compact that back branch hopper 12 falls into mould 2 top, the concrete raw materials vibrates closely knit and gets the shape when through preceding vibrating mass 231 and back vibrating mass 241, the last prefabricated template upper surface that takes shape carries out the floating treatment through floating plate 5, the in-process drags the integrated device through main travelling wheel 4 and removes the production on the track.
The rear vibration block 241 can control the installation height by increasing or decreasing the number of spacers.
Example 2:
on the basis of example 1, the following are added:
two discharge outlets at the bottom of the main feeding hopper 1 are respectively provided with a feeding baffle 10, the feeding baffles 10 are fixed at two sides of the main feeding hopper 1 through hinges, and the feeding baffles 10 are provided with hydraulic cylinders.
The feeding baffle 10 is a circular cylindrical surface, and the shape of the feeding baffle is matched with the shape of the two discharge ports of the main feeding hopper 1.
The fixed end of a hydraulic cylinder on the feeding baffle plate 10 is hinged to the bottom of the main feeding hopper 1, and the telescopic end is hinged to the feeding baffle plate 10.
Preceding minute hopper 11 rear side slidable mounting has preceding regulating plate 111, install the roller lead screw structure on the preceding regulating plate 111, after minute hopper 12 rear side slidable mounting has rear adjustment plate 121, after install the roller lead screw structure on the regulating plate 121, after minute hopper 12 passes through the spring mounting on main frame 3.
The bottoms of the front material distribution hopper 11, the front adjusting plate 111, the rear material distribution hopper 12 and the rear adjusting plate 121 are all in a tooth shape.
The front adjusting plate 111 and the rear adjusting plate 121 are respectively provided with a lead screw, the lead screws are respectively in threaded connection with thread blocks fixed on the front material distributing hopper 11 and the rear material distributing hopper 12, and the other ends of the lead screws are provided with bevel gears and are connected with horizontal rotating rods through the bevel gears.
The rear distributing hopper 12 is connected with a rear hopper vibration motor 122 through a rigid connecting rod and an eccentric wheel.
An observation ladder 13 is arranged on one side of the main feeding hopper 1 in a sliding mode, and a climbing ladder 131 is arranged on one side of the observation ladder 13.
The embodiment of example 2 is:
the following are added on the basis of the embodiment of the example 1:
the rotation of the feeding baffle plate 10 is controlled by controlling the extension of the hydraulic cylinder on the feeding baffle plate 10, the feeding baffle plate 10 is pushed to block the discharge hole at the bottom of the main feeding hopper 1 when the hydraulic cylinder extends, and the feeding baffle plate 10 is pulled up to open the discharge hole at the bottom of the main feeding hopper 1 when the hydraulic cylinder contracts.
The screw rod is driven to rotate by rotating the horizontal rotating rod, so that the front adjusting plate 111 and the rear adjusting plate 121 are driven to move up and down, and the discharging thickness is adjusted.
When the observation ladder 13 is used, the observation ladder 13 is pulled out, and the observation ladder 13 is climbed up by the climbing ladder 131.
Example 3:
on the basis of example 1, the following are added:
the troweling plate 5 is provided with a troweling vibration motor 51, and two sides of the troweling plate 5 are provided with scraping plates 52.
The squeegee 52 is fixed by an elastic member.
And a water sprinkling device 53 is arranged above the front side of the trowelling plate 5.
The die 2 is connected with a die vibration motor 21 through a hanging rib and an eccentric wheel, the die 2 is installed on the main frame 3 through adjusting the hanging rib 22, and side baffles 20 are arranged on two sides of the die 2.
The main travelling wheel 4 is connected with a main driving motor 41, an auxiliary travelling wheel 42 is arranged behind the die 2, and the auxiliary travelling wheel 42 is connected with an auxiliary driving motor 43.
One end of the main frame 3 is provided with a protection frame 32, and the control cabinet 6 and the power distribution cabinet 61 are installed on the protection frame 32.
The embodiment of example 3 is:
the following are added on the basis of the embodiment of the example 1:
the formed prefabricated parts are firstly sprayed with water on the surface by a water spraying device 53 and then are leveled by a leveling plate 5.
The power supply device is arranged in a power distribution cabinet 61, and the control device is arranged in a control cabinet 6.
The above are all preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: equivalent changes made according to the structure, shape and principle of the invention shall be covered by the protection scope of the invention.
Claims (10)
1. The utility model provides a slidingtype prefabricated component production facility which characterized in that: the device comprises a main feeding hopper (1), a mould (2) and a main travelling wheel (4), wherein the main feeding hopper (1) is arranged above the mould (2), and the main travelling wheel (4) is arranged in front of the mould (2);
the bottom of the main feeding hopper (1) is provided with two discharge ports, one discharge port is over against the front area of the die (2) through the front distributing hopper (11), the other discharge port is over against the middle area of the die (2) through the rear distributing hopper (12), and the main feeding hopper (1) is fixed on the main frame (3) through a hopper frame (31);
a front vibrating block (231) is arranged between the front end of the die (2) and the front distributing hopper (11), a front vibrating motor (23) is fixedly installed on the front vibrating block (231), a rear vibrating block (241) is arranged between the tail end of the die (2) and the rear distributing hopper (12), a rear vibrating motor (24) is fixedly installed on the rear vibrating block (241), and the rear vibrating block (241) is installed on the main frame (3) through a gasket;
a troweling plate (5) is arranged in the rear area of the die (2).
2. The sliding type prefabricated part production apparatus according to claim 1, wherein: two discharge outlets at the bottom of the main feeding hopper (1) are respectively provided with a feeding baffle (10), the feeding baffles (10) are fixed on two sides of the main feeding hopper (1) through hinges, and hydraulic cylinders are arranged on the feeding baffles (10).
3. The sliding type prefabricated part production apparatus according to claim 1, wherein: preceding minute hopper (11) rear side sliding installation has preceding regulating plate (111), install the roller lead screw structure on preceding regulating plate (111), rear minute hopper (12) rear side sliding installation has rear adjusting plate (121), install the roller lead screw structure on rear adjusting plate (121), rear minute hopper (12) is through the spring mounting on main frame (3).
4. The sliding type prefabricated part production apparatus according to claim 1, wherein: the rear material distribution hopper (12) is connected with a rear hopper vibration motor (122) through a rigid connecting rod and an eccentric wheel.
5. The sliding type prefabricated part production apparatus according to claim 1, wherein: an observation ladder (13) is arranged on one side of the main feeding hopper (1) in a sliding mode, and a climbing ladder (131) is arranged on one side of the observation ladder (13).
6. The sliding type prefabricated part production apparatus according to claim 1, wherein: a troweling vibration motor (51) is arranged on the troweling plate (5), and two sides of the troweling plate (5) are provided with scraping plates (52).
7. The sliding type prefabricated part production apparatus according to claim 6, wherein: and a water spraying device (53) is arranged above the front side of the trowelling plate (5).
8. The sliding type prefabricated part production apparatus according to claim 1, wherein: the die (2) is connected with a die vibration motor (21) through a hanging rib and an eccentric wheel, the die (2) is installed on the main frame (3) through adjusting the hanging rib (22), and side baffles (20) are arranged on two sides of the die (2).
9. The sliding type prefabricated part production apparatus according to claim 1, wherein: the main traveling wheel (4) is connected with a main driving motor (41), auxiliary traveling wheels (42) are arranged behind the die (2), and the auxiliary traveling wheels (42) are connected with auxiliary driving motors (43).
10. The sliding type prefabricated part production apparatus according to claim 1, wherein: the protective device is characterized in that a protective frame (32) is arranged at one end of the main frame (3), and a control cabinet (6) and a power distribution cabinet (61) are installed on the protective frame (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222220112.0U CN218342379U (en) | 2022-08-23 | 2022-08-23 | Sliding type prefabricated part production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222220112.0U CN218342379U (en) | 2022-08-23 | 2022-08-23 | Sliding type prefabricated part production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218342379U true CN218342379U (en) | 2023-01-20 |
Family
ID=84915719
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222220112.0U Active CN218342379U (en) | 2022-08-23 | 2022-08-23 | Sliding type prefabricated part production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218342379U (en) |
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2022
- 2022-08-23 CN CN202222220112.0U patent/CN218342379U/en active Active
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