CN218340792U - Intercooler air chamber punching device - Google Patents
Intercooler air chamber punching device Download PDFInfo
- Publication number
- CN218340792U CN218340792U CN202222588193.XU CN202222588193U CN218340792U CN 218340792 U CN218340792 U CN 218340792U CN 202222588193 U CN202222588193 U CN 202222588193U CN 218340792 U CN218340792 U CN 218340792U
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- China
- Prior art keywords
- air chamber
- kicking block
- rigid coupling
- intercooler air
- plate
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- 238000004080 punching Methods 0.000 title claims abstract description 42
- 230000008878 coupling Effects 0.000 claims abstract description 27
- 238000010168 coupling process Methods 0.000 claims abstract description 27
- 238000005859 coupling reaction Methods 0.000 claims abstract description 27
- 230000006978 adaptation Effects 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims description 17
- 239000002699 waste material Substances 0.000 claims description 6
- 238000005728 strengthening Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000005457 optimization Methods 0.000 description 3
- 238000007792 addition Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Presses And Accessory Devices Thereof (AREA)
Abstract
The utility model relates to an intercooler air chamber punching device, including the punching machine, the vertical rigid coupling all around of punching machine has the guide pillar, the horizontal rigid coupling in top of guide pillar has the roof, vertical rigid coupling has the pneumatic cylinder on the roof, it has the clamp plate to slide on the guide pillar, the piston and the clamp plate rigid coupling of pneumatic cylinder, the bottom surface rigid coupling of clamp plate has the drift, the drift has the elongated slot mounting hole adaptation with the intercooler air chamber, the position department rigid coupling that the punching machine is located the clamp plate below has the lower plate, be equipped with the mount pad on the lower plate, the upper plate is installed at the top of mount pad, the rigid coupling has the kicking block on the upper plate, the position department that the top of kicking block corresponds the drift is equipped with the trompil with the drift adaptation, the leading flank of kicking block is equipped with the concave surface with intercooler air chamber appearance adaptation. The utility model discloses have and reduce the clamping time, improve clamping efficiency, reduce intensity of labour, improve the machining efficiency of the elongated slot mounting hole of intercooler air chamber, and then promote the beneficial effect of intercooler output.
Description
Technical Field
The utility model relates to the technical field of machining, specifically indicate an intercooler air chamber punching device.
Background
The intercooler is an important component in an engine supercharging system, and no matter a mechanically supercharged engine or a turbocharged engine, the intercooler is required to be arranged between a supercharger and an intake manifold so as to reduce the temperature of high-temperature air after supercharging, reduce the heat load of the engine and improve the air intake amount, thereby increasing the power of the engine. The intercooler air chamber is used as a component of an intercooler, when the intercooler air chamber is manufactured, a long groove mounting hole used for mounting the intercooler on a vehicle needs to be machined in the intercooler air chamber, in the existing machining process, a numerical control machining center is often adopted for cutting the long groove mounting hole in the intercooler air chamber, and due to the fact that the intercooler air chamber is irregular in shape, when the intercooler air chamber is clamped on the numerical control machining center, time and labor are wasted, the efficiency is extremely low, the machining efficiency is low, the quality is unstable, the rejection rate of products is high, and the yield of the intercooler is greatly influenced.
Disclosure of Invention
The utility model discloses to prior art's not enough, provide an intercooler air chamber punching device that can be fast, stable, laborsaving carries out processing to the elongated slot mounting hole of intercooler air chamber.
The utility model discloses a through following technical scheme realize, provide an intercooler air chamber punching device, including the punching machine, the vertical rigid coupling all around of punching machine has the guide pillar, the horizontal rigid coupling in top of guide pillar has the roof, vertical rigid coupling has the pneumatic cylinder on the roof, it has the clamp plate to slip on the guide pillar, the piston and the clamp plate rigid coupling of pneumatic cylinder, the bottom surface rigid coupling of clamp plate has the drift, the drift and intercooler air chamber's elongated slot mounting hole adaptation, the rigid coupling that the punching machine is located the clamp plate below points out has the lower plate, be equipped with the mount pad on the lower plate, the upper plate is installed at the top of mount pad, the rigid coupling has the kicking block on the upper plate, the position department that the top of kicking block corresponds the drift is equipped with the trompil with the drift adaptation, the leading flank of kicking block is equipped with the concave surface with intercooler appearance adaptation, the kicking block is equipped with the opening that is used for dodging the strengthening rib on the intercooler air chamber between two and two kicking blocks according to the direction from a left side right, and is equipped with the distance between the right side kicking block's the right side of left side kicking block and the right side kicking block in two kicking block and the width adaptation of punching face on the intercooler air chamber, the distance between the right side face and the intercooler air chamber, the top of left side kicking block is used for the bearing.
In this scheme, the top at the kicking block is placed to the intercooler air chamber, because the width adaptation of punch surface on the left surface of left side kicking block and the right flank of right side kicking block in two kicking blocks, utilize the concave surface that sets up and intercooler air chamber appearance adaptation in the leading flank department of kicking block, can fix a position the position of intercooler air chamber, when the pneumatic cylinder of punching machine passes through the clamp plate and drives the drift and move down, the drift is accomplished in the corresponding position department of intercooler air chamber and is punched a hole.
Preferably, the front side of kicking block department is equipped with the notch that communicates with kicking block top trompil, the bottom of the notch of kicking block is the slope of downward sloping and the one end that the notch of kicking block is close to the kicking block front side is less than the notch of kicking block and keeps away from the one end of kicking block front side, the notch of kicking block is used for deriving the waste material after the intercooler air chamber punches a hole.
In this optimization scheme, accomplish the back of punching a hole at the drift, the smooth and easy landing of the waste material that the punching press got off can be through setting up at the notch of kicking block leading flank to the outside of kicking block to avoided the inside waste material of kicking block to pile up, influenced subsequent punching operation.
Preferably, the left side and the right side of the lower portion of the mounting seat are provided with notches which are through from front to back, the lower bottom plate is provided with a pressing block used for pressing the mounting seat onto the lower bottom plate, the head of the pressing block is located in the notch of the mounting seat, and the top of the pressing block is provided with a long notch used for adjusting the position of the pressing block.
In this optimization scheme, the notch of utilization mount pad lower part and the long notch that the briquetting top set up, can convenient and fast adjust, fix the position of mount pad, improved work efficiency greatly.
Preferably, the top position department of kicking block is equipped with the locating plate, the vertical support column that is provided with on the roof of punching machine, the one end rigid coupling of support column on the roof and the other end and the locating plate rigid coupling of support column, it has the trompil that supplies the support column to pass to open on the clamp plate, the distance between the bottom surface of locating plate and the upper surface of kicking block and the thickness adaptation of the face of punching a hole of intercooler air chamber, the position department that the locating plate corresponds the drift is equipped with and supplies the drift to pass the trompil.
In this optimization scheme, because the distance between the bottom surface of locating plate and the upper surface of kicking block and the thickness adaptation of the face of punching a hole of intercooler air chamber, consequently the intercooler air chamber is placed behind the upper surface department of kicking block, utilizes the locating plate, can prevent effectively that the intercooler air chamber from heeling, overturns to be convenient for punch a hole the operation to the intercooler air chamber.
The utility model has the advantages that: compare in the technological mode of traditional numerical control machining center surely processing to one side, utilize the utility model discloses the device, the clamping time of intercooler air chamber that can significantly reduce improves clamping efficiency, reduces intensity of labour, simultaneously, can also improve the machining efficiency of the elongated slot mounting hole of intercooler air chamber, and then has promoted the output promotion of intercooler.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
fig. 3 is a side sectional view of the upper bottom plate and the top block of the present invention;
shown in the figure:
1. the device comprises a guide pillar, 2, a top plate, 3, a pressing plate, 4, a hydraulic cylinder, 5, a punch, 6, a lower bottom plate, 7, a mounting seat, 8, an upper bottom plate, 9, a top block, 10, a pressing block, 11, a positioning plate, 12 and a support pillar.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
As shown in fig. 1~3, an intercooler air chamber punching device comprises a punching machine, wherein 4 guide pillars 1 are vertically and fixedly connected to the periphery of the punching machine, a top plate 2 is horizontally and fixedly connected to the top ends of the guide pillars 1, a hydraulic cylinder 4 is vertically and fixedly connected to the top plate 2, a pressure plate 3 is slidably connected to the guide pillars 1, a piston of the hydraulic cylinder 4 is fixedly connected to the upper surface of the pressure plate 3, a punch 5 is fixedly connected to the bottom surface of the pressure plate 3, two protrusions matched with elongated slot mounting holes of an intercooler air chamber are arranged on the punch 5 at intervals and used for punching elongated slot mounting holes on a punching surface of the intercooler air chamber, a lower base plate 6 is fixedly connected to a position of the punching machine below the pressure plate 3, a mounting seat 7 is arranged on the lower base plate 6, an upper bottom plate 8 is installed at the top of the installation seat 7, a top block 9 is fixedly connected to the upper bottom plate 8, an opening matched with the punch 5 is formed in the position, corresponding to the punch 5, of the top block 9, a concave surface matched with the shape of an intercooler air chamber is formed in the front side face of the top block 9, two top blocks 9 are arranged on the upper bottom plate 8 in the left-to-right direction, an opening used for avoiding a reinforcing rib on the intercooler air chamber is formed between the two top blocks 9, the distance between the left side face of the left top block 9 and the right side face of the right top block 9 in the two top blocks 9 is matched with the width of a punching face on the intercooler air chamber, and the intercooler air chamber is placed on the top plane of the top block 9 during punching;
a notch communicated with an opening at the top of the top block 9 is formed in the front side face of the top block 9, the bottom of the notch of the top block 9 is a downward inclined slope, one end, close to the front side face of the top block 9, of the notch of the top block 9 is lower than one end, far away from the front side face of the top block 9, of the notch of the top block 9, and the notch of the top block 9 is used for guiding out waste materials after punching of an intercooler air chamber;
the left side and the right side of the lower part of the mounting seat 7 are both provided with a notch which is through from front to back, the lower bottom plate 6 is provided with a pressing block 10 which is used for pressing the mounting seat 7 onto the lower bottom plate 6, the head part of the pressing block 10 is positioned in the notch of the mounting seat 7, and the top part of the pressing block 10 is provided with a long notch which is used for adjusting the position of the pressing block 10;
be equipped with locating plate 11 in the top position department of kicking block 9, it has support column 12 to vertically set up 4 on the roof 2 of punching machine, and the one end rigid coupling of support column 12 is on roof 2 to the other end and the 11 rigid couplings of locating plate of support column 12, the distance between the bottom surface of locating plate 11 and the upper surface of kicking block 9 and the thickness adaptation of the face of punching a hole of intercooler air chamber, the locating plate 11 corresponds the position department of drift 5 and is equipped with and supplies drift 5 to pass the trompil.
The utility model discloses a theory of operation is: the staff places the intercooler air chamber at the top of kicking block 9, fixes a position the position of intercooler air chamber through the concave surface of kicking block 9 leading flank and locating plate 11, and later pneumatic cylinder 4 drives drift 5 through clamp plate 3 and punches a hole to the intercooler air chamber, accomplishes the back that punches a hole, and the waste material that the punching press got off slides to the outside of kicking block 9 along the notch of kicking block 9.
Of course, the above description is not limited to the above examples, and the technical features of the present invention that are not described in the present application can be implemented by or using the prior art, which is not described herein again; the above embodiments and drawings are only used for illustrating the technical solutions of the present invention and are not intended to limit the present invention, and the present invention has been described in detail with reference to the preferred embodiments, and it should be understood by those skilled in the art that changes, modifications, additions or substitutions made by those skilled in the art within the spirit of the present invention should not depart from the spirit of the present invention, and shall also belong to the protection scope of the claims of the present invention.
Claims (4)
1. The utility model provides an intercooler air chamber punching device, includes the punching machine, the vertical rigid coupling all around of punching machine has guide pillar (1), the horizontal rigid coupling in top of guide pillar (1) has roof (2), vertical rigid coupling has pneumatic cylinder (4) on roof (2), it has clamp plate (3) to slide on guide pillar (1), the piston and clamp plate (3) rigid coupling of pneumatic cylinder (4), its characterized in that: the bottom surface rigid coupling of clamp plate (3) has drift (5), the elongated slot mounting hole adaptation of drift (5) and intercooler air chamber, the position department rigid coupling that the punching machine is located clamp plate (3) below has lower plate (6), be equipped with mount pad (7) on lower plate (6), upper plate (8) are installed at the top of mount pad (7), the rigid coupling has kicking block (9) on upper plate (8), the position department that the top of kicking block (9) corresponds drift (5) is equipped with the trompil with drift (5) adaptation, the leading flank of kicking block (9) is equipped with the concave surface with intercooler air chamber appearance adaptation, kicking block (9) are equipped with the opening that is used for dodging the strengthening rib on the air chamber according to the direction from the right side between two and two kicking blocks (9), and the width adaptation of punching surface on the intercooler air chamber between the left side face of left side kicking block (9) and the right side face of right side kicking block (9) in two kicking blocks (9), the top of kicking block (9) is used for the intercooler bearing.
2. The intercooler air chamber punching device according to claim 1, wherein: the front side of kicking block (9) department is equipped with the notch that communicates with kicking block (9) top trompil, the bottom of the notch of kicking block (9) is the slope of downward sloping and the notch of kicking block (9) is close to the one end that kicking block (9) front side one end is less than the notch of kicking block (9) and keeps away from the one end of kicking block (9) front side, the notch of kicking block (9) is used for deriving the waste material after the intercooler air chamber punches a hole.
3. The intercooler air chamber punching device according to claim 1, wherein: the left side and the right side of the lower portion of the mounting seat (7) are provided with notches which are through from front to back, a pressing block (10) used for pressing the mounting seat (7) onto the lower bottom plate (6) is arranged on the lower bottom plate (6), the head of the pressing block (10) is located in the notch of the mounting seat (7), and the top of the pressing block (10) is provided with a long notch used for adjusting the position of the pressing block (10).
4. The intercooler air chamber punching device according to claim 1, wherein: top position department of kicking block (9) is equipped with locating plate (11), vertically on roof (2) of punching machine be provided with support column (12), the one end rigid coupling of support column (12) is on roof (2) and the other end and locating plate (11) rigid coupling of support column (12), it has the trompil that supplies support column (12) to pass to open on clamp plate (3), distance between the upper surface of the bottom surface of locating plate (11) and kicking block (9) and the thickness adaptation of the face of punching a hole of intercooler air chamber, the position department that locating plate (11) corresponds drift (5) is equipped with and supplies drift (5) to pass the trompil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222588193.XU CN218340792U (en) | 2022-09-29 | 2022-09-29 | Intercooler air chamber punching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222588193.XU CN218340792U (en) | 2022-09-29 | 2022-09-29 | Intercooler air chamber punching device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218340792U true CN218340792U (en) | 2023-01-20 |
Family
ID=84895624
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222588193.XU Active CN218340792U (en) | 2022-09-29 | 2022-09-29 | Intercooler air chamber punching device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218340792U (en) |
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2022
- 2022-09-29 CN CN202222588193.XU patent/CN218340792U/en active Active
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