CN218339803U

CN218339803U - Online monitoring intelligent linkage reaction kettle

Info

Publication number: CN218339803U
Application number: CN202222712721.8U
Authority: CN
Inventors: 刘玉金; 许媛媛; 王天储
Original assignee: Shengli Oilfield Wuhua Chemical Plant
Current assignee: Shengli Oilfield Wuhua Chemical Plant
Priority date: 2022-10-15
Filing date: 2022-10-15
Publication date: 2023-01-20
Anticipated expiration: 2032-10-15

Abstract

The utility model discloses an online monitoring intelligence linkage reation kettle belongs to chemical production technical field, and it includes the reation kettle body, fixedly connected with drive arrangement on the reation kettle body, the outer fixedly connected with locating rack of drive arrangement, the bottom fixed connection of locating rack is on the reation kettle body, the top fixed connection of reation kettle body and drive shaft is passed to drive arrangement's bottom. This online control intelligence linkage reation kettle, through setting up first (mixing) shaft and control valve, then can get into first (mixing) shaft and get into along the control valve in the clean inslot along with the rotatory cleaning solution of puddler under the effect of centrifugal force, make the cleaning scraper blade wash the inner wall of reation kettle body through the sanitizer when to the inside clearance of reation kettle body, and whole operation process goes on under the control of position liquid monitoring device, need not artificially to interfere, this reation kettle's result of use has been ensured, and the condition that chemical raw materials remained takes place to avoid appearing.

Description

Online monitoring intelligent linkage reaction kettle

Technical Field

The utility model belongs to the technical field of chemical production, specifically be an online monitoring intelligence linkage reation kettle.

Background

The reaction kettle is a container for physical or chemical reaction, realizes the heating, evaporation, cooling and low-speed mixing functions required by the process through the structural design and parameter configuration of the container, and is widely applied to petroleum, chemical engineering, rubber, pesticides, dyes, medicines, foods and the like.

Usually reation kettle adds its temperature of required control and produces the reaction through the mode accelerator of stirring when adding the chemical products, however only adopt the mode of opening the valve to want its natural trickling usually when discharging, not only influence the condition of its speed of unloading and the inside adhesion that appears easily of reation kettle, and that is difficult to realize intelligent control and the effect of linkage clearance when needs are cleared up inside reation kettle, the cleaning process that leads to inside residual waste material of reation kettle needs artificial interference, reation kettle's result of use has been restricted.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects, the utility model provides an online monitoring intelligence linkage reation kettle has solved that is difficult to realize intelligent control and linkage clearance's effect when needs are cleared up reation kettle is inside, leads to the inside clearance process of remaining the waste material of reation kettle to need artificial interference, has restricted reation kettle result in using effect's problem.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an online control intelligence linkage reation kettle, includes the reation kettle body, fixedly connected with drive arrangement on the reation kettle body, the outer fixedly connected with locating rack of drive arrangement, the bottom fixed connection of locating rack is on the reation kettle body, the top fixed connection of reation kettle body and drive shaft is passed to drive arrangement's bottom, the bottom fixedly connected with puddler of drive shaft, two of the outer fixedly connected with of puddler reinforce the cover, reinforce four first (mixing) shafts of the outer fixedly connected with of cover, the other end of the first (mixing) shaft of a plurality of all is provided with the control valve, and equal fixedly connected with reinforces the subassembly on the first (mixing) shaft of a plurality of, first (mixing) shaft articulates through strengthening the subassembly has the second (mixing) shaft, corresponds two first (mixing) shafts and is linked together through control valve and scraper blade subassembly, seted up the circulation groove in the first (mixing) shaft, first circulation groove is linked together through (mixing) shaft groove and puddler.

As a further aspect of the present invention: the first stirring shaft is provided with a clamping groove, the second stirring shaft is clamped in the clamping groove, and the scraper blade assembly is clamped in the reaction kettle body.

As a further aspect of the present invention: the reinforcing component comprises a mounting frame, the mounting frame is fixedly connected to the first stirring shaft, a rotating device is clamped in the mounting frame, the rotating device is provided with two bearings and a rotating shaft, the rotating device is fixedly connected with one end of the second stirring shaft, two coil springs are sleeved outside the rotating device, and the two coil springs are respectively fixedly connected with the rotating device and the mounting frame.

As a further aspect of the present invention: the scraper blade subassembly includes cleaning scraper blade, the one end fixed connection that one side and the first (mixing) shaft of cleaning scraper blade correspond, the opposite side joint of cleaning scraper blade is at this internal at the reation kettle, cleaning groove has been seted up to one side that cleaning scraper blade is close to the reaction, the through-hole has been seted up in the cleaning groove, cleaning groove is linked together through-hole and circulation groove.

As a further aspect of the present invention: the reaction kettle is characterized in that a blanking valve is arranged below the reaction kettle body, a water inlet is formed in the outer portion of the driving shaft, the driving shaft is communicated with the water tank through the water inlet and a plurality of guide pipes, the guide pipes are sleeved outside the driving shaft through sealing sleeves, the other ends of the guide pipes are fixedly connected with the water tank, and valves are arranged in the water tank.

As a further aspect of the present invention: the water tank is fixedly connected with the upper part of the inner wall of the reaction kettle body through a support, a water injection valve is arranged on the water tank, a liquid level monitoring device is arranged outside the reaction kettle body, a supporting leg is fixedly connected outside the reaction kettle body, the liquid level monitoring device sends a signal, and a valve arranged in the water tank receives the signal sent by the liquid level monitoring device.

Compared with the prior art, the beneficial effects of the utility model reside in that:

1. this online control intelligence linkage reation kettle, through setting up first (mixing) shaft, position liquid monitoring device, scraper blade subassembly and control valve, inside position liquid then can be in the state of zero-bit liquid after reation kettle's inside raw materials discharge finishes, at this moment, because drive arrangement does not bring to rest, and after lasting a terminal time, position liquid monitoring device then can signals, make the valve in the water tank open, make in the water tank in the detergent gets into drive shaft and puddler along the water inlet that the puddler surface was seted up, and along with the rotatory cleaning solution of puddler then can get into first (mixing) shaft and get into the clean inslot along the control valve under the effect of centrifugal force, make the cleaning scraper can wash the inner wall of reation kettle body through the detergent when to the inside clearance of reation kettle body, and whole operation process goes on under the control of position liquid monitoring device, need not artificially to interfere, this reation kettle's result of use has been ensured, and the residual condition of chemical raw materials is avoided appearing and takes place.

2. This online control intelligence linkage reation kettle, through setting up the reinforcement subassembly, first (mixing) shaft and second (mixing) shaft, because the drive shaft is when driving first (mixing) shaft rotatory, the second (mixing) shaft then can overturn along rotary device under the effect of centrifugal force, make the second (mixing) shaft be in ninety degrees vertically state with first (mixing) shaft under the effect of centrifugal force, this moment because the second (mixing) shaft has increased and chemical raw materials between the area of contact, make this reation kettle be at the in-process first (mixing) shaft second (mixing) shaft of handling chemical raw materials reaction efficiency of chemical raw materials can accelerate, when the material is arranged to needs simultaneously, only need open the unloading valve, make chemical raw materials discharge along the unloading valve, because first (mixing) shaft and second (mixing) shaft continuously stir chemical raw materials, thereby make chemical raw materials become the vortex form whereabouts and increased chemical raw materials exhaust speed, avoid appearing chemical raw materials natural flow and influence the efficiency of unloading, and then improved this reation kettle's unloading speed.

3. This online control intelligence linkage reation kettle through setting up water inlet and pipe, because the pipe adopts the seal cover to be connected with the drive shaft for the position at the rotatory in-process pipe of drive shaft and water tank is difficult for receiving the influence, avoids leading to the inside liquid of water tank to spill because of the pipe fracture, and then has improved this reation kettle's life.

Drawings

Fig. 1 is a schematic three-dimensional structure of the present invention;

FIG. 2 is a schematic view of a three-dimensional cross-sectional structure of the reaction vessel body of the present invention;

FIG. 3 is a schematic three-dimensional structure view of the first stirring shaft of the present invention;

FIG. 4 is a schematic view of a three-dimensional cross-sectional structure of the first stirring shaft of the present invention;

fig. 5 is an enlarged schematic structural view a of fig. 4 according to the present invention;

in the figure: 1 reaction kettle body, 2 drive arrangement, 3 mounting brackets, 4 drive shafts, 5 puddlers, 6 reinforcing sleeves, 7 first (mixing) shafts, 8 control valves, 9 circulation grooves, 10 reinforcing components, 101 mounting brackets, 102 rotary device, 103 coil springs, 11 second (mixing) shafts, 12 draw-in grooves, 13 scraper components, 131 cleaning scrapers, 132 cleaning grooves, 14 through-holes, 15 baiting valves, 16 water inlets, 17 pipes, 18 water tanks, 19 water injection valves, 20 liquid level monitoring devices, 21 supporting legs.

Detailed Description

The technical solution of the present patent will be further described in detail with reference to the following embodiments.

As shown in fig. 1-5, the utility model provides a technical solution: an online monitoring intelligent linkage reaction kettle comprises a reaction kettle body 1, wherein a driving device 2 is fixedly connected onto the reaction kettle body 1, a positioning frame 3 is fixedly connected outside the driving device 2, the bottom end of the positioning frame 3 is fixedly connected onto the reaction kettle body 1, the bottom end of the driving device 2 penetrates through the reaction kettle body 1 and is fixedly connected with the top end of a driving shaft 4, a blanking valve 15 is arranged below the reaction kettle body 1, a water inlet 16 is formed outside the driving shaft 4, the driving shaft 4 is communicated with a water tank 18 through the water inlet 16 and a plurality of guide pipes 17, the plurality of guide pipes 17 are sleeved outside the driving shaft 4 through a sealing sleeve, the other ends of the guide pipes 17 are fixedly connected with the water tank 18, and a valve is arranged in the water tank 18;

because of being provided with pipe 17 and water tank 18, and pipe 17 adopts the seal cover to cup joint outside drive shaft 4 and makes the position of pipe 17 and water tank 18 be difficult for receiving the influence at the rotatory in-process of drive shaft 4, avoids leaking because of pipe 17 fracture and leading to the inside liquid of water tank 18, and then has improved this reation kettle's life.

The water tank 18 is fixedly connected with the upper part of the inner wall of the reaction kettle body 1 through a support, a water injection valve 19 is arranged on the water tank 18, a liquid level monitoring device 20 is arranged outside the reaction kettle body 1, a support leg 21 is fixedly connected outside the reaction kettle body 1, the liquid level monitoring device 20 sends out a signal, and a valve arranged in the water tank 18 receives the signal sent out by the liquid level monitoring device 20;

because of being provided with position liquid monitoring device 20 for this reation kettle is gone on under whole operation process position liquid monitoring device 20's control, need not artificially to interfere, has ensured this reation kettle's result of use, and avoids appearing the remaining condition of chemical raw materials and take place.

The bottom end of the driving shaft 4 is fixedly connected with a stirring rod 5, two reinforcing sleeves 6 are fixedly connected outside the stirring rod 5, four first stirring shafts 7 are fixedly connected outside the reinforcing sleeves 6, clamping grooves 12 are formed in the first stirring shafts 7, the second stirring shafts 11 are clamped in the clamping grooves 12, and the scraper blade assembly 13 is clamped in the reaction kettle body 1;

due to the arrangement of the clamping groove 12, when the second stirring shaft 11 is recovered, the second stirring shaft 11 can be recovered into the clamping groove 12 under the action of the elastic force of the coil spring 103, so that the condition that the second stirring shaft 11 is damaged when the second stirring shaft is not used is avoided;

the other ends of the first stirring shafts 7 are respectively provided with a control valve 8, reinforcing components 10 are fixedly connected to the first stirring shafts 7, the first stirring shafts 7 are hinged to second stirring shafts 11 through the reinforcing components 10, each reinforcing component 10 comprises a mounting frame 101, the mounting frame 101 is fixedly connected to the corresponding first stirring shaft 7, a rotating device 102 is connected to the inside of the mounting frame 101 in a clamped mode, the rotating device 102 is composed of two bearings and a rotating shaft, the rotating device 102 is fixedly connected with one end of each second stirring shaft 11, two coil springs 103 are sleeved outside the rotating device 102, and the two coil springs 103 are respectively and fixedly connected with the rotating device 102 and the mounting frame 101;

because the reinforcing component 10 is arranged, the second stirring shaft 11 is in a state of being vertical to the first stirring shaft 7 by ninety degrees under the action of centrifugal force, so that the efficiency of the reaction kettle in the process of stirring and mixing chemical raw materials in the reaction kettle is increased, and the reaction efficiency of the chemical raw materials can be accelerated by the first stirring shaft 7 and the second stirring shaft 11 of the reaction kettle in the process of processing the chemical raw materials;

correspond two first (mixing) shaft 7 and be linked together through control valve 8 and scraper blade subassembly 13, scraper blade subassembly 13 includes cleaning scraper blade 131, the one side of cleaning scraper blade 131 and the one end fixed connection that first (mixing) shaft 7 corresponds, the opposite side joint of cleaning scraper blade 131 is in reation kettle body 1, cleaning scraper blade 131 has seted up cleaning tank 132 near the one side of reaction, through-hole 14 has been seted up in cleaning tank 132, cleaning tank 132 is linked together with circulation groove 9 through-hole 14, because be provided with unloading valve 15 and second (mixing) shaft 11, make when needing to arrange the material, only need open unloading valve 15, make chemical raw materials discharge along unloading valve 15, because first (mixing) shaft 7 and second (mixing) shaft 11 continue stirring chemical raw materials, thereby make chemical raw materials become the vortex form whereabouts and increased chemical raw materials discharge's speed, avoid appearing chemical raw materials natural flow and influence the efficiency of unloading, and then improved this reation kettle's unloading speed, circulation groove 9 has been seted up in first (mixing) shaft 7, first (mixing shaft 7 is linked together with puddler 5 through circulation groove 9.

The utility model discloses a theory of operation does:

when the reaction kettle is used, sufficient cleaning liquid needs to be injected into the water tank 18 through the water injection valve 19, then chemical raw materials needing to be reacted are poured into the reaction kettle body 1, the driving device 2 is started, and the driving device 2 drives the first stirring shaft 7 and the second stirring shaft 11 to stir and mix the chemical raw materials, so that the reaction of the chemical raw materials is accelerated;

when the driving shaft 4 drives the first stirring shaft 7 to rotate, the second stirring shaft 11 can turn over along the rotating device 102 under the action of centrifugal force, so that the second stirring shaft 11 is in a state of being vertical to the first stirring shaft 7 at ninety degrees under the action of centrifugal force, at the moment, the contact area between the second stirring shaft 11 and the chemical raw materials is increased, and meanwhile, when discharging is needed, only the discharging valve 15 needs to be opened, so that the chemical raw materials are discharged along the discharging valve 15;

inside position liquid then can be in the state of zero-position liquid after the inside raw materials of reation kettle body 1 discharge finishes, at this moment, because drive arrangement 2 does not stop the operation, and after lasting an end time, position liquid monitoring device 20 then can signals, make the valve in the water tank 18 open, make in the water inlet 16 that the detergent in the water tank 18 was seted up along puddler 5 surface gets into in drive shaft 4 and the puddler 5, and along with puddler 5 rotatory cleaning solution then can get into first (mixing) shaft 7 and get into along control valve 8 in the clean groove 132 under the effect of centrifugal force.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims

1. The utility model provides an online control intelligence linkage reation kettle, includes reation kettle body (1), its characterized in that: fixedly connected with drive arrangement (2) on reation kettle body (1), the outer fixedly connected with locating rack (3) of drive arrangement (2), the bottom fixed connection of locating rack (3) is on reation kettle body (1), the top fixed connection of reation kettle body (1) and drive shaft (4) is passed to the bottom of drive arrangement (2), the bottom fixedly connected with puddler (5) of drive shaft (4), two reinforcement cover (6) of outer fixedly connected with of puddler (5), four first (mixing) shaft (7) of outer fixedly connected with of reinforcement cover (6), the other end of a plurality of first (mixing) shaft (7) all is provided with control valve (8), and equal fixedly connected with reinforcement subassembly (10) is gone up on a plurality of first (mixing) shaft (7), first (mixing) shaft (7) have second (mixing) shaft (11) through reinforcing subassembly (10) articulated, correspond two first (mixing) shaft (7) and are linked together with scraper blade subassembly (13) through control valve (8), open in first (7) and have circulation groove (9), first circulation groove (7) are linked together through stirring shaft (5).

2. The on-line monitoring intelligent linkage reaction kettle according to claim 1, characterized in that: the stirring device is characterized in that a clamping groove (12) is formed in the first stirring shaft (7), the second stirring shaft (11) is clamped in the clamping groove (12), and the scraper component (13) is clamped in the reaction kettle body (1).

3. The on-line monitoring intelligent linkage reaction kettle according to claim 1, characterized in that: consolidate subassembly (10) and include mounting bracket (101), mounting bracket (101) fixed connection is on first (mixing) shaft (7), the joint has rotary device (102) in mounting bracket (101), rotary device (102) have two bearings and pivot to constitute, rotary device (102) and the one end fixed connection of second (mixing) shaft (11), rotary device (102) overcoat has two wind springs (103), and two wind springs (103) respectively with rotary device (102) and mounting bracket (101) fixed connection.

4. The on-line monitoring intelligent linkage reaction kettle according to claim 1, characterized in that: scraper blade subassembly (13) are including cleaning scraper blade (131), the one side of cleaning scraper blade (131) and the one end fixed connection that first (mixing) shaft (7) correspond, the opposite side joint of cleaning scraper blade (131) is in reation kettle body (1), cleaning groove (132) have been seted up to cleaning scraper blade (131) one side near the reaction, through-hole (14) have been seted up in cleaning groove (132), cleaning groove (132) are linked together through-hole (14) and circulation groove (9).

5. The on-line monitoring intelligent linkage reaction kettle according to claim 1, characterized in that: the reaction kettle is characterized in that a blanking valve (15) is arranged below the reaction kettle body (1), a water inlet (16) is formed in the outer portion of the driving shaft (4), the driving shaft (4) is communicated with a water tank (18) through the water inlet (16) and a plurality of guide pipes (17), the plurality of guide pipes (17) are sleeved outside the driving shaft (4) through sealing sleeves, the other ends of the guide pipes (17) are fixedly connected with the water tank (18), and valves are arranged in the water tank (18).

6. The online monitoring intelligent linkage reaction kettle according to claim 5, characterized in that: the water tank (18) is fixedly connected with the upper portion of the inner wall of the reaction kettle body (1) through a support, a water injection valve (19) is arranged on the water tank (18), a position liquid monitoring device (20) is arranged outside the reaction kettle body (1), supporting legs (21) are fixedly connected outside the reaction kettle body (1), the position liquid monitoring device (20) sends a signal, and a valve arranged in the water tank (18) receives the signal sent by the position liquid monitoring device (20).