CN218339801U - Improved generation vulcanization reaction jar - Google Patents
Improved generation vulcanization reaction jar Download PDFInfo
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- CN218339801U CN218339801U CN202222632750.3U CN202222632750U CN218339801U CN 218339801 U CN218339801 U CN 218339801U CN 202222632750 U CN202222632750 U CN 202222632750U CN 218339801 U CN218339801 U CN 218339801U
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- vulcanization reaction
- vulcanization
- rigid coupling
- reaction tank
- reaction jar
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Abstract
The utility model belongs to the technical field of vulcanization reaction jar technique and specifically relates to an improved generation vulcanization reaction jar, including pillar and vulcanization reaction jar body, the pillar rigid coupling is in the bottom of vulcanization reaction jar body, the inside rigid coupling of vulcanization reaction jar body has the hot plate, the bottom of vulcanization reaction jar body is connected with the discharging pipe, the top of vulcanization reaction jar body is equipped with scrapes wall mechanism. Thereby it rotates to drive the connecting rod to rotate to drive the shaft coupling through scraping the first motor in the wall mechanism, the connecting rod drives two bevel gear group and rotates, two bevel gear group drive round pin axle rotations, two round pin axle drive gear revolve, two gears drive two racks and slide in vulcanization reaction tank body, two racks drive the scraper blade and remove, strike off the remaining vulcanization material in heating plate surface, it strikes off the remaining vulcanization material in heating plate surface to set up the scraper blade decline, the vulcanization material can not remain in the heating plate surface, the efficiency of vulcanization reaction tank vulcanization has been improved.
Description
Technical Field
The utility model relates to a vulcanization reaction jar technical field specifically is an improved generation vulcanization reaction jar.
Background
The vulcanizing reactor is equipment for vulcanizing rubber products by heating, and belongs to a quick-opening pressure container which needs to be opened frequently.
For example, a vulcanization reaction tank with an authorization bulletin number of CN210815273U comprises a tank body wound with an electromagnetic induction coil at the outer side, wherein one side of the tank body is provided with a plurality of steam inlets, and the other side of the tank body is provided with a plurality of steam outlets; jar body both ends are equipped with jar mouth and tank bottoms respectively, it is connected with the cover to rotate on the jar mouth, the tank bottoms still is equipped with the motor outward, be connected with hollow (mixing) shaft on the motor, although above-mentioned file can realize because (mixing) shaft and rotatory impeller bury deeply in the rubber powder, can guarantee the inside and outside temperature equilibrium of rubber powder, but when using, the inside material vulcanization of vulcanization reaction jar back that finishes, in the material discharge vulcanization reaction jar that finishes of will vulcanizing, and then treat in next step, the material that finishes vulcanizes belongs to thick liquid, after the material is whole to be discharged, vulcanize the inside hot plate of reaction jar the surface and remain the material that finishes easily, the hot plate still has some preheating this moment, make the remaining vulcanize material in hot plate surface air-dry to the surface of hot plate, more and more vulcanize material can remain on hot plate surface for a long time, the temperature that makes the hot plate produce is kept off by the check, the inside temperature of vulcanize reaction jar can's requirement that can's vulcanization, the vulcanization reaction time is long, the efficiency of vulcanize has been reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem that the existing vulcanizing reaction tank vulcanizing efficiency is reduced in the prior art, and providing an improved vulcanizing reaction tank.
In order to achieve the above object, the utility model provides a following technical scheme:
the design is an improved generation vulcanization reaction tank, including pillar and vulcanization reaction tank body, the pillar rigid coupling is in the bottom of vulcanization reaction tank body, the inside rigid coupling of vulcanization reaction tank body has the hot plate, the bottom of vulcanization reaction tank body is connected with the discharging pipe, the surface rigid coupling of vulcanization reaction tank body has the second motor, the output shaft rigid coupling of second motor has the puddler, the top of vulcanization reaction tank body is equipped with scrapes wall mechanism.
Preferably, scrape wall mechanism and include first motor, connecting rod, bevel gear group and gear, first motor passes through the motor cover rigid coupling on the outer wall of vulcanization reaction tank body, the output shaft of first motor passes through shaft coupling and connecting rod fixed connection, the outer wall rigid coupling of connecting rod has bevel gear group's one end, another bevel gear group rigid coupling is on the outer wall of round pin axle, two the round pin axle all rotates with the upstand and is connected, two the equal rigid coupling of outer wall of round pin axle has the gear, two the gear all meshes with the rack mutually, two the rack all with vulcanization reaction tank body sliding connection.
Preferably, two the equal rigid coupling of upstand is at the top of vulcanization reaction tank body, the connecting rod passes through the bearing and is connected, two the equal rigid coupling of stand is at the top of vulcanization reaction tank body.
Preferably, two the equal rigid coupling of tip of rack has the scraper blade, the scraper blade is laminated with the heating plate mutually, the puddler passes through the bearing and is connected with vulcanization reaction jar body rotation.
Preferably, the outer wall rigid coupling of puddler has the stirring leaf, the surface machining of stirring leaf has the through-hole, sealing door is installed to the outer wall of vulcanization reaction tank body.
The utility model provides an improved generation vulcanization reaction jar, beneficial effect lies in: thereby it rotates to drive the connecting rod through scraping the shaft coupling of the first motor in the wall mechanism, the connecting rod drives two bevel gear groups and rotates, two bevel gear groups drive the round pin axle and rotate, two round pin axles drive gear revolve, two gears drive two racks and slide in vulcanization reaction tank body, two racks drive the scraper blade and remove, strike off heating plate surface residual vulcanization material, it descends to strike off heating plate surface residual vulcanization material to set up the scraper blade, the vulcanization material can not remain on the heating plate surface, the efficiency of vulcanization reaction tank vulcanization has been improved.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of the external structure of FIG. 1;
FIG. 3 is a schematic top view of the structure of FIG. 1;
FIG. 4 is a schematic structural view of the wall scraping mechanism;
FIG. 5 is an enlarged schematic view of the structure at A in FIG. 1;
fig. 6 is an enlarged schematic view of B in fig. 1.
In the figure: 1. pillar, 2, vulcanization reaction tank body, 3, stirring leaf, 4, puddler, 5, hot plate, 6, scrape wall mechanism, 601, first motor, 602, connecting rod, 603, bevel gear group, 604, gear, 605, rack, 606, upstand, 6a1, hydraulic cylinder, 6a2, C type pole, 6a3, diaphragm, 6a4, scraper blade, 6a5, sealing washer, 7, stand, 8, second motor, 9, scraper blade, 10, sealing door.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings:
example 1:
referring to figures 1-6: in the embodiment, an improved vulcanizing reaction tank comprises a supporting column 1 and a vulcanizing reaction tank body 2, wherein the supporting column 1 is fixedly connected to the bottom of the vulcanizing reaction tank body 2, a heating plate 5 is fixedly connected to the inside of the vulcanizing reaction tank body 2, the heating plate 5 heats the inside of the vulcanizing reaction tank body 2, the bottom of the vulcanizing reaction tank body 2 is connected with a discharge pipe, a valve on the outer wall of the discharge pipe is opened, other equipment is started, vulcanized materials pass through the discharge pipe and then go to the next step, a second motor 8 is fixedly connected to the surface of the vulcanizing reaction tank body 2, the model of the second motor 8 is selected according to actual requirements, the work requirement is met, a stirring rod 4 is fixedly connected to an output shaft of the second motor 8, the second motor 8 drives the stirring rod 4 to rotate so as to drive a stirring blade 3 to rotate, stirring and vulcanizing of the materials in the vulcanizing reaction tank body 2 is started, a wall scraping mechanism 6 is arranged at the top of the vulcanizing reaction tank body 2, the wall scraping mechanism 6 comprises a first motor 601, a connecting rod 602, a bevel gear group 603 and a gear 604, wherein the two bevel gear groups 603 are formed by meshing two bevel gears, one bevel gear is fixedly connected with the connecting rod 602, the other bevel gear is fixedly connected with a pin shaft, the model of the first motor 601 is selected according to actual requirements to meet the requirement, the first motor 601 is fixedly connected on the outer wall of the vulcanization reaction tank body 2 through a motor sleeve, the output shaft of the first motor 601 is fixedly connected with the connecting rod 602 through a coupler, the first motor 601 drives the coupler to rotate so as to drive the connecting rod 602 to rotate, one end of the bevel gear group 603 is fixedly connected on the outer wall of the connecting rod 602, the connecting rod 602 drives the two bevel gear groups 603 to rotate, the other bevel gear group 603 is fixedly connected on the outer wall of the pin shaft, the two pin shafts are both rotatably connected with vertical columns 606, the outer walls of the two pin shafts are fixedly connected with gears 604, the two pin shafts drive the gears 604 to rotate, the two gears 604 are meshed with racks 605, the two gears 604 drive the two racks 605 to slide in the vulcanization reaction tank body 2, and the two racks 605 are connected with the vulcanization reaction tank body 2 in a sliding manner;
thereby it rotates to drive connecting rod 602 through scraping the shaft coupling of first motor 601 among the wall mechanism 6, connecting rod 602 drives two bevel gear sets 603 and rotates, two bevel gear sets 603 drive the round pin axle and rotate, two round pin axles drive gear 604 and rotate, two gears 604 drive two racks 605 and slide in vulcanization reaction tank body 2, two racks 605 drive the scraper blade 9 and remove, strike off 5 remaining vulcanization materials in surface of hot plate, it strikes off the remaining vulcanization materials in hot plate surface to set up the scraper blade decline, the vulcanization materials can not remain on the hot plate surface, the efficiency of vulcanization reaction tank vulcanization has been improved.
The two vertical columns 606 are fixedly connected to the top of the vulcanization reaction tank body 2, the connecting rod 602 is rotatably connected with the vertical columns 7 through bearings, the two vertical columns 7 are fixedly connected to the top of the vulcanization reaction tank body 2, the end portions of the two racks 605 are fixedly connected with the scraper blades 9, the two racks 605 drive the scraper blades 9 to move, residual vulcanization materials on the surface of the heating plate 5 are scraped, when the scraper blades 9 move to the bottom from the top of the vulcanization reaction tank body 2, the wall scraping is completed, the first motor 601 rotates in the opposite direction, the scraper blades 9 return to the initial position, the vulcanization reaction tank is improved, the scraper blades 9 are attached to the heating plate 5, the stirring rod 4 is rotatably connected with the vulcanization reaction tank body 2 through bearings, the stirring blades 3 are fixedly connected to the outer wall of the stirring rod 4, through holes are formed in the surfaces of the stirring blades 3, the through holes in the surfaces of the stirring blades 3 play a role in reducing resistance, the stirring blades are prevented from being suddenly broken when rotating, the sealing doors 10 are installed on the outer wall of the vulcanization reaction tank body 2, the sealing doors 10 are opened, and materials to be vulcanized and the materials to be poured into the vulcanization reaction tank body 2.
The working principle is as follows:
at first open sealing door 10, will treat during vulcanized material and vulcanizing agent pour into vulcanization retort body 2, close sealing door 10, hot plate 5 inserts external power supply, hot plate 5 is to 2 inside heating of vulcanization retort body, second motor 8 inserts external power supply, second motor 8 drives puddler 4 and rotates thereby drive stirring leaf 3 and rotate, begin to stir the vulcanization to the inside material of vulcanization retort body 2, the through-hole on stirring leaf 3 surface plays the effect of reducing the resistance, avoid the stirring leaf when rotating, snap, vulcanization retort body 2 inside material has vulcanized the back, open the valve on the discharging pipe outer wall, start other equipment, the material that will vulcanize finishes passes through the discharging pipe and then arrives in next step, start scraping wall mechanism 6, strike off the remaining vulcanized material in hot plate 5 surfaces, close the valve, concrete wall process of scraping is as follows:
1. a scraping process:
the first motor 601 is connected to an external power supply, the first motor 601 drives the shaft coupling to rotate so as to drive the connecting rod 602 to rotate, the connecting rod 602 drives the two bevel gear sets 603 to rotate, the two bevel gear sets 603 drive the pin shafts to rotate, the two pin shafts drive the gears 604 to rotate, the two gears 604 drive the two racks 605 to slide in the vulcanization reaction tank body 2, the two racks 605 drive the scraper 9 to move, the residual vulcanization materials on the surface of the heating plate 5 are scraped, when the scraper 9 moves to the bottom from the top of the vulcanization reaction tank body 2, the wall scraping is completed, the first motor 601 rotates in the opposite direction, the scraper 9 returns to the initial position, and the vulcanization reaction tank is improved.
Example 2:
referring to figures 1 and 6: in this embodiment, the wall scraping mechanism 6 further includes a hydraulic cylinder 6a1, a C-shaped rod 6a2, a transverse plate 6a3, a scraping plate 6a4 and a sealing ring 6a5, the hydraulic cylinder 6a1 is fixedly connected to the outer wall of the vulcanizing reactor body 2, one end of the C-shaped rod 6a2 is fixedly connected to the end of the hydraulic cylinder 6a1, the other C-shaped rod 6a2 is fixedly connected to the end of the transverse plate 6a3, the transverse plate 6a3 is slidably connected to the vulcanizing reactor body 2, the scraping plate 6a4 is fixedly connected to the inside of the vulcanizing reactor body 2, the end of the scraping plate 6a4 is attached to the transverse plate 6a3, the sealing ring 6a5 is fixedly connected to the surface of the vulcanizing reactor body 2, the type of the hydraulic cylinder 6a1 is selected according to actual requirements to meet the requirement, the hydraulic cylinder 6a1 drives the C-shaped rod 6a2 to move, the C-shaped rod 6a2 drives the transverse plate 6a3 to slide on the vulcanizing reactor body 2, after the material inside of the vulcanizing reactor body 2 is completely vulcanized, two pneumatic cylinders 6a1 are started simultaneously, two pneumatic cylinders 6a1 drive and drive C type pole 6a2 and remove, C type pole 6a2 drives diaphragm 6a3 and slides at vulcanization reaction tank body 2, the vulcanize material on diaphragm 6a3 surface is scraped down to scraper blade 6a4, when the tip of diaphragm 6a3 moves scraper blade 6a4 department, stop two pneumatic cylinders 6a1, the material that will vulcanize finished enters into next step through the discharging pipe, two pneumatic cylinders 6a1 stretch out and draw back, two diaphragm 6a3 get back to the initial position, continue to vulcanize the material and process, sealing washer 6a5 plays sealed effect, avoid the steam of vulcanization reaction tank body 2 to flow out through the gap, diaphragm 6a3 is the semicircle type, and then make when vulcanization reaction tank body 2 is worked, the material of discharging pipe position can't carry out the problem of vulcanizing.
The working principle is as follows:
after the material vulcanization in the vulcanization reaction tank body 2 finishes, start two pneumatic cylinders 6a1 simultaneously, two pneumatic cylinders 6a1 drive and drive C type pole 6a2 and remove, C type pole 6a2 drives diaphragm 6a3 and slides at vulcanization reaction tank body 2, the vulcanize material on diaphragm 6a3 surface is scraped down to scraper blade 6a4, the tip that moves to scraper blade 6a4 department when diaphragm 6a3, stop two pneumatic cylinders 6a1, the material that finishes will vulcanize enters into next step through the discharging pipe, two pneumatic cylinders 6a1 stretch out and draw back, two diaphragm 6a3 get back to the initial position, continue to vulcanize the material, sealing washer 6a5 plays sealed effect, the steam of avoiding vulcanization reaction tank body 2 flows out the diaphragm through the gap, 6a3 is the semicircle type, and then make when vulcanization reaction tank body 2 is worked, the material of discharging pipe position can't carry out the problem of vulcanizing.
While the invention has been shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the appended claims.
Claims (5)
1. The utility model provides an improved generation vulcanization reaction jar, includes pillar (1) and vulcanization reaction jar body (2), pillar (1) rigid coupling is in the bottom of vulcanization reaction jar body (2), its characterized in that: the inside rigid coupling of vulcanization reaction jar body (2) has hot plate (5), the bottom of vulcanization reaction jar body (2) is connected with the discharging pipe, the surface rigid coupling of vulcanization reaction jar body (2) has second motor (8), the output shaft rigid coupling of second motor (8) has puddler (4), the top of vulcanization reaction jar body (2) is equipped with scrapes wall mechanism (6).
2. An improved vulcanization reaction tank as set forth in claim 1, characterized in that: scrape wall mechanism (6) and include first motor (601), connecting rod (602), bevel gear group (603) and gear (604), first motor (601) passes through the motor cover rigid coupling on the outer wall of vulcanization reaction tank body (2), the output shaft of first motor (601) passes through shaft coupling and connecting rod (602) fixed connection, the outer wall rigid coupling of connecting rod (602) has the one end of bevel gear group (603), another bevel gear group (603) rigid coupling is on the outer wall of round pin axle, two the round pin axle all rotates with upstand (606) to be connected, two the equal rigid coupling of outer wall of round pin axle has gear (604), two gear (604) all mesh with rack (605), two rack (605) all with vulcanization reaction tank body (2) sliding connection.
3. An improved retort as set forth in claim 2 wherein: two equal rigid coupling of upstand (606) is at the top of vulcanization reaction jar body (2), connecting rod (602) is connected, two through bearing and stand (7) rotation the equal rigid coupling of stand (7) is at the top of vulcanization reaction jar body (2).
4. An improved vulcanization reaction tank as set forth in claim 2, characterized in that: the end parts of the two racks (605) are fixedly connected with scrapers (9), the scrapers (9) are attached to the heating plate (5), and the stirring rod (4) is rotatably connected with the vulcanization reaction tank body (2) through a bearing.
5. An improved vulcanization reaction tank as set forth in claim 4, wherein: the outer wall rigid coupling of puddler (4) has stirring leaf (3), the surface machining of stirring leaf (3) has the through-hole, sealing door (10) are installed to the outer wall of vulcanization reaction tank body (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222632750.3U CN218339801U (en) | 2022-10-08 | 2022-10-08 | Improved generation vulcanization reaction jar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222632750.3U CN218339801U (en) | 2022-10-08 | 2022-10-08 | Improved generation vulcanization reaction jar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218339801U true CN218339801U (en) | 2023-01-20 |
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ID=84894943
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222632750.3U Active CN218339801U (en) | 2022-10-08 | 2022-10-08 | Improved generation vulcanization reaction jar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218339801U (en) |
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2022
- 2022-10-08 CN CN202222632750.3U patent/CN218339801U/en active Active
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