CN218317744U - Ton package automatic clamping device - Google Patents
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Abstract
本实用新型涉及工业吨包卸料机械技术领域,公开了一种吨包自动夹紧装置,以了解决现有技术吨包卸料集夹紧中存在的技术问题,该装置包括连接架,连接架的顶部装有主体机架,连接架的底部装有底盘,主体机架的中部设有连接筒,且连接筒穿过底盘,底盘上沿圆周方向设有多个用于夹紧吨包的弹性夹紧机构,弹性夹紧机构的端部与设置在连接架内侧的气囊圈连接。本发明一方面可以有效地实现自动化,在夹紧机构运动过程中,通过控制压缩气体的气体压力,间接地控制气囊圈体积变化,从而达到合理控制夹紧机构的行程量,确保不同规格下料口均能合理的固定和夹紧吨包袋,避免因捆绑不严而造成物料浪费。
The utility model relates to the technical field of industrial ton-pack unloading machinery, and discloses an automatic clamping device for ton-pack, in order to solve the technical problems existing in the clamping of the unloading set of ton-pack in the prior art. The top of the frame is equipped with a main frame, the bottom of the connecting frame is equipped with a chassis, the middle part of the main frame is provided with a connecting cylinder, and the connecting cylinder passes through the chassis, and the chassis is provided with multiple clamps for clamping ton bags along the circumferential direction. An elastic clamping mechanism, the end of the elastic clamping mechanism is connected with the air bag ring arranged inside the connecting frame. On the one hand, the present invention can effectively realize automation. During the movement of the clamping mechanism, by controlling the gas pressure of the compressed gas, the volume change of the airbag ring can be controlled indirectly, so as to achieve reasonable control of the stroke of the clamping mechanism and ensure the cutting of different specifications. The openings can reasonably fix and clamp the ton bags to avoid material waste due to lax binding.
Description
技术领域technical field
本实用新型涉及工业吨包卸料机械技术领域,具体涉及一种吨包自动夹紧装置。The utility model relates to the technical field of industrial ton bag unloading machinery, in particular to an automatic clamping device for ton bag.
背景技术Background technique
目前在工厂生产的过程中会经常遇到压滤机、离心机及闪蒸干燥机等在卸料过程中,出现吨包重复性更换,加大操作员工的工作压力;吨包与卸料口捆绑不严时或当夹紧力太小,吨包脱落时,易造成跑料,粉尘飞扬,物料浪费,降低产品直收率,同时对员工的身体安全造成一定危害,更甚者破坏环境质量。At present, in the process of factory production, it is often encountered that during the unloading process of filter presses, centrifuges and flash dryers, there are repeated replacements of ton bags, which increases the working pressure of operators; ton bags and discharge ports When the binding is not tight or when the clamping force is too small and the tons of bags fall off, it is easy to cause material run-off, dust flying, material waste, reduce the direct yield of products, and at the same time cause certain harm to the physical safety of employees, and even damage the environmental quality .
随着自动化水平的不断提升,涌现出各式夹紧装置,但对于车间专用设备下料口相配套的专用夹紧装置较少,现用的夹紧装置采用刚性结构无弹性,依靠人力操作难度大,员工体力消耗大;为使吨包封口严实防止物料跑漏,会采用系绳子紧固袋口,须时刻巡视紧固状况,此操作过程繁琐技术含量低,自动化程度低,工作效率低,强度大;易出现操作失误,不能确保完全夹紧,导致物料跑漏,存在危害人生安全与环境安全的隐患。这些都限制了生产效率,也影响了产品的产量。With the continuous improvement of the automation level, various clamping devices have emerged, but there are few special clamping devices for the feeding port of the special equipment in the workshop. The current clamping devices are rigid and inelastic, and it is difficult to rely on manual operation. Large, labor-intensive employees; in order to make the ton bag seal tightly to prevent material leakage, a rope will be used to fasten the bag mouth, and the fastening status must be inspected at all times. This operation process is cumbersome and low in technical content, low in automation, and low in efficiency. High strength; prone to operating errors, can not ensure complete clamping, resulting in leakage of materials, there are hidden dangers that endanger human safety and environmental safety. All of these limit the production efficiency and also affect the output of the product.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术吨包卸料集夹紧中存在的技术问题,提供了一种吨包自动夹紧装置。The purpose of the utility model is to provide an automatic clamping device for tons of bales in order to solve the technical problems existing in the clamping of the unloading set of ton bales in the prior art.
为了达到上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种吨包自动夹紧装置,包括连接架,连接架的顶部装有主体机架,连接架的底部装有底盘,主体机架的中部设有连接筒,且连接筒穿过底盘,底盘上沿圆周方向设有多个用于夹紧吨包的弹性夹紧机构,弹性夹紧机构的端部与设置在连接架内侧的气囊圈连接。An automatic clamping device for tons of bales, including a connecting frame, a main frame is installed on the top of the connecting frame, a chassis is installed on the bottom of the connecting frame, a connecting cylinder is arranged in the middle of the main frame, and the connecting cylinder passes through the chassis, and the bottom of the connecting frame is equipped with a connecting cylinder. A plurality of elastic clamping mechanisms for clamping ton bags are arranged along the circumferential direction, and the ends of the elastic clamping mechanisms are connected with the airbag ring arranged inside the connecting frame.
进一步地,弹性夹紧机构包括沿圆周方向均布可拆卸安装在在底盘上的导轨槽,导轨槽内滑动装有滑块,滑块的一端与气囊圈连接,滑块的另一端设有弧形压板。Further, the elastic clamping mechanism includes guide rail grooves that are evenly distributed along the circumferential direction and detachably mounted on the chassis. Sliders are installed in the guide rail grooves. shaped platen.
进一步地,弧形压板的两侧与导轨槽的两侧之间装有弹簧。Further, a spring is installed between the two sides of the arc-shaped pressing plate and the two sides of the guide rail groove.
进一步地,滑块远离弧形压板的一侧设有弧形连接板,弧形连接板气囊圈固定。Further, the side of the slider away from the arc-shaped pressure plate is provided with an arc-shaped connecting plate, and the arc-shaped connecting plate is fixed to the airbag circle.
进一步地,连接架的内侧固定设有保护圈,气囊圈设置在保护圈内,且气囊圈与弧形连接板连接处的保护圈开设有凹槽。Further, a protective ring is fixed on the inner side of the connecting frame, the airbag ring is arranged in the protective ring, and the protective ring at the connection between the airbag ring and the arc-shaped connecting plate is provided with a groove.
进一步地,气囊圈的两侧均连接有气囊接管,气囊接管穿出连接架后连接有压缩气体管道,且压缩气体管道上装有自控阀。Further, both sides of the airbag ring are connected with airbag connecting pipes, and the airbag connecting pipes pass through the connecting frame and are connected with compressed gas pipelines, and the compressed gas pipelines are equipped with self-control valves.
进一步地,弧形压板的两侧固定有第一固定块,所述导轨槽的两侧固定有第二固定块,且弹簧安装在第一固定块、第二固定块之间。Further, a first fixed block is fixed on both sides of the arc-shaped pressure plate, a second fixed block is fixed on both sides of the guide rail groove, and a spring is installed between the first fixed block and the second fixed block.
进一步地,连接筒的两端均设有多个螺栓孔。Further, both ends of the connecting cylinder are provided with a plurality of bolt holes.
进一步地,弧形压板的内侧设有橡胶圈。Further, a rubber ring is provided on the inner side of the arc-shaped pressing plate.
进一步地,气囊接管与连接架连接处装有柔性垫圈。Further, a flexible gasket is installed at the joint between the air bag connecting pipe and the connecting frame.
本实用新型相对于现有技术,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本发明通过压缩气体驱动气囊圈体积变大,从而推动夹紧机构的弧形压板,使得夹紧机构整体沿矩形导轨槽做相对移动,一方面可以有效地实现自动化,在夹紧机构运动过程中,通过控制压缩气体的气体压力,间接地控制气囊圈体积变化,从而达到合理控制夹紧机构的行程量,确保不同规格下料口均能合理的固定和夹紧吨包袋,避免因捆绑不严而造成物料浪费。1. The present invention drives the volume of the airbag ring to become larger by means of compressed gas, thereby pushing the arc-shaped pressure plate of the clamping mechanism, so that the clamping mechanism as a whole moves relatively along the rectangular guide rail groove. On the one hand, automation can be effectively realized, and the movement of the clamping mechanism During the process, by controlling the gas pressure of the compressed gas, the volume change of the air bag ring is controlled indirectly, so as to achieve a reasonable control of the stroke of the clamping mechanism, and ensure that the different specifications of the feeding port can be properly fixed and clamped ton bags, avoiding the Material waste due to lax binding.
2、本发明通过矩形导轨槽能限制夹紧机构水平面的运动距离,有效防止夹紧机构超程运行,可有效防止夹紧机构对员工造成夹伤,矩形导轨槽可拆卸更换,可依据不同规格下料口设计矩形导轨槽的长度,增加装置使用寿命,扩大装置使用范围。2. The present invention can limit the movement distance of the clamping mechanism on the horizontal plane through the rectangular guide rail groove, effectively prevent the clamping mechanism from overrunning, and can effectively prevent the clamping mechanism from causing pinch injuries to employees. The rectangular guide rail groove can be disassembled and replaced according to different specifications The length of the rectangular guide rail groove is designed at the discharge port to increase the service life of the device and expand the use range of the device.
3、本发明通过将夹紧机构上设置弹簧,一方面,增大夹紧机构回收速度,提高工作效率;另一方面,回程机构双侧设置双弹簧拉动夹紧机构,有效防止矩形导轨槽与夹紧机构卡死,同时增加夹紧机构回收速度,防止员工在拖拽吨包袋口时,夹紧机构对员工造成机械伤害,避免操作事故的发生。3. In the present invention, springs are arranged on the clamping mechanism, on the one hand, the recovery speed of the clamping mechanism is increased, and the work efficiency is improved; The clamping mechanism is stuck, and the recovery speed of the clamping mechanism is increased at the same time to prevent the mechanical injury caused by the clamping mechanism to the employee when the employee is dragging the mouth of the ton bag, and to avoid the occurrence of operational accidents.
4、本发明通过在弧形压板上设置圆弧橡胶圈,实现增大吨包袋与夹紧机构的摩擦力,有效防止吨包脱落及夹紧机构对吨包造成的损害;防止因压缩空气压力较大时,减小夹紧机构对于下料口的冲击力,保护下料口不变形。4. The present invention increases the friction force between the ton bag and the clamping mechanism by setting the arc rubber ring on the arc-shaped pressing plate, effectively preventing the ton bag from falling off and the damage caused by the clamping mechanism to the ton bag; When the pressure is high, the impact force of the clamping mechanism on the discharge port is reduced to protect the discharge port from deformation.
5、本发明通过依附压缩空气为驱动力,自控阀为控制端,实现装置使用成本降低,有效减少成本支出。能实现自动夹紧,夹紧过程耗时短,减小员工的劳动强度,自动化水平高,提高工作效率。5. The present invention relies on compressed air as the driving force, and the self-control valve as the control end, so as to realize the reduction of device use cost and effectively reduce the cost expenditure. It can realize automatic clamping, the clamping process takes a short time, reduces the labor intensity of employees, has a high level of automation, and improves work efficiency.
6、本发明的实用性强,依据调整定位安装螺栓的啮合位置,能够适用于不同的设备和不同规格的下料口,提高工作效率,提升合格产品的产率。6. The present invention has strong practicability. According to the adjustment of the meshing position of the positioning mounting bolts, it can be applied to different equipment and feeding ports of different specifications, so as to improve work efficiency and increase the yield of qualified products.
附图说明Description of drawings
图1 为本实用新型结构示意图。Figure 1 is a schematic diagram of the structure of the utility model.
图2为本实用新型剖视图。Fig. 2 is a sectional view of the utility model.
图3为本实用新型主体机架结构示意图。Fig. 3 is a schematic diagram of the structure of the main frame of the utility model.
图4为本实用新型底盘及夹紧机构俯视图。Fig. 4 is a top view of the chassis and clamping mechanism of the present invention.
图5为本实用新型去掉连接架后的结构示意图。Fig. 5 is a structural schematic diagram of the utility model after removing the connecting frame.
图6为本实用新型滑块的结构示意图。Fig. 6 is a structural schematic diagram of the slider of the present invention.
图7为本实用新型连接架的剖视图。Fig. 7 is a sectional view of the connecting frame of the present invention.
附图标记含义如下:1. 主体机架;11. 连接筒;12. 螺栓孔;2. 连接架;3. 底盘;4. 滑块;41. 橡胶圈;42. 弧形压板;43. 弧形连接板;5. 导轨槽;6. 弹簧;61. 第一固定块;62. 第二固定块; 7. 气囊圈;71. 气囊接管;72. 柔性垫圈; 8.自控阀;9. 压缩气体管道。The meanings of reference signs are as follows: 1. Main body frame; 11. Connecting cylinder; 12. Bolt hole; 2. Connecting frame; 3. Chassis; 4. Slide block; 41. Rubber ring; 5. Rail groove; 6. Spring; 61. First fixed block; 62. Second fixed block; 7. Air bag ring; 71. Air bag connection; 72. Flexible washer; 8. Self-control valve; 9. Compression gas pipeline.
具体实施方式detailed description
下面结合附图和具体实施方式对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.
如图1-7所示,一种吨包自动夹紧装置,包括连接架2,连接架2的顶部通过螺栓装有主体机架1,连接架2的底部通过螺栓装有底盘3,主体机架1的中部一体设有连接筒11,连接筒11的两端均设有多个用于安装定位螺栓的螺栓孔12,且连接筒11穿过底盘3,底盘3上沿圆周方向设有多个用于夹紧吨包的弹性夹紧机构,弹性夹紧机构的端部与设置在连接架2内侧的气囊圈7连接。As shown in Figure 1-7, an automatic clamping device for tons of bales includes a connecting
弹性夹紧机构包括沿圆周方向均布90度通过螺栓安装在底盘3上的导轨槽5,导轨槽5内滑动装有滑块4,滑块4的一端固定有弧形压板42,弧形压板42的内侧设有橡胶圈41,弧形压板42的两侧与导轨槽5的两侧之间装有弹簧6,弧形压板42的两侧焊接有第一固定块61,导轨槽5的两侧焊接有第二固定块62,且弹簧6安装在第一固定块61、第二固定块62之间;滑块4远离弧形压板42的一侧固定设有弧形连接板43,弧形连接板43与气囊圈7固定,连接架2的内侧焊接设有保护圈21,气囊圈7设置在保护圈21内,且气囊圈7与弧形连接板43连接处的保护圈21开设有凹槽。气囊圈7的两侧均连接有气囊接管71(一个为进气接管,一个为出气接管),气囊接管71穿出连接架2后连接有压缩气体管道9,且压缩气体管道9上装有自控阀8,气囊接管71连接架2连接处装有柔性垫圈72。The elastic clamping mechanism includes
本实用新型工作原理如下:The working principle of the utility model is as follows:
当进行装置安装前,使主体机架1的连接筒11顺利套至设备下料口,此时下料口位于连接筒11的内侧,保持主体机架1的连接筒11与设备下料口中心线完全重合。然后紧固定位安装螺栓,使连接筒11与下料口呈一体状。设备安装完成后,使用压缩空气将吨包撑开,将吨包中心接料口套至连接筒11外侧面上,然后准备进行夹紧作业。(吨包底部带有支撑,此部分为现有技术)。Before the installation of the device, the connecting
当进行夹紧作业时,轻点自控阀8控制按钮控制气囊圈7动作,检查气囊圈7完整性与自控阀的可控制性,使装置满足使用要求。此后点动自控阀8控制按钮,控制气囊圈7体积持续增大,气囊圈7推动夹紧机构4沿矩形导轨槽5做直线运动。四组夹紧机构4呈360°均布,气囊圈7作用四组夹紧机构4居中夹紧。自控阀8调节气囊圈7体积大小变化,气囊圈7调节夹紧机构4在矩形导轨槽5导轨弧形压板42方向的伸缩量,调整夹紧力的大小。When carrying out the clamping operation, tap the control button of the
当进行夹紧作业时,弹簧6处于持续拉伸状态。当进行夹紧作业结束时,点动气囊圈7出气口端自控阀,开始气囊圈7泄压,体积缩小,压力降低,同步弹簧6在弹性力的作用下快速拉动夹紧机构4沿矩形导轨槽5快速回收。每次进行夹紧作业时,气囊圈7与四组夹紧机构4以此往复循环运动,可达到每次顺利完成夹紧作业,依据不同的下料口规格可更换夹紧机构4的弧形压板42、直线导轨及弧形连接板43的尺寸大小,或调整矩形导轨槽5长度尺寸,可满足使用要求,提升夹紧作业效率。When carrying out the clamping operation, the
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Address after: No. 31 Beijing Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province 737100 Patentee after: Jinchuan Group Nickel Cobalt Co.,Ltd. Country or region after: China Patentee after: LANZHOU JINCHUAN ADVANGCED MATERIALS TECHNOLOGY Co.,Ltd. Address before: No. 2 Lanzhou Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province Patentee before: Jinchuan Group Nickel Cobalt Co.,Ltd. Country or region before: China Patentee before: LANZHOU JINCHUAN ADVANGCED MATERIALS TECHNOLOGY Co.,Ltd. |