CN218312686U - A grinding device for mechanical parts - Google Patents
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Abstract
Description
技术领域technical field
本实用新型属于机械加工技术领域,具体涉及一种机械零件打磨装置。The utility model belongs to the technical field of mechanical processing, in particular to a grinding device for mechanical parts.
背景技术Background technique
机械加工主要是指通过机械设备来改变零件的外形尺寸或是机械性能的过程,按照加工方式来区分则可以分为切削加工、压力加工和打磨加工,而打磨是属于表面改性技术中的一种类型,主要是为了获取特定的工件表面粗糙度,机械零件在进行打磨时都需要使用到打磨装置来进行打磨,为了提高打磨时零件的稳定性,都需要对零件进行固定,现有的打磨装置在固定零件时往往只能对一种类型的零件进行固定,如对块状零件进行固定,之后再进行打磨,但是如若需要对管状零件进行打磨时,则需要更换夹紧,才能对管状零件进行固定然后打磨,这样的操作方式较为繁琐,并且容易造成打磨装置的适用性和实用性降低,因此有待进行改进。Machining mainly refers to the process of changing the dimensions or mechanical properties of parts through mechanical equipment. According to the processing method, it can be divided into cutting processing, pressure processing and grinding processing, and grinding is one of the surface modification technologies. The main purpose is to obtain a specific surface roughness of the workpiece. When grinding mechanical parts, a grinding device is required for grinding. In order to improve the stability of the parts during grinding, the parts need to be fixed. The existing grinding The device can only fix one type of parts when fixing parts, such as fixing block parts and then grinding them, but if it is necessary to grind tubular parts, it needs to be replaced and clamped to fix the tubular parts Fixing and then grinding is a cumbersome operation, and it is easy to reduce the applicability and practicability of the grinding device, so it needs to be improved.
实用新型内容Utility model content
本实用新型的目的是:旨在提供一种机械零件打磨装置,在使用时可以对块状零件以及管状零件进行分别夹紧,而无需更换夹具,这样无疑提高的打磨装置的适用性与实用性,能有效提升工作人员的工作效率。The purpose of this utility model is to provide a grinding device for mechanical parts, which can clamp block parts and tubular parts separately without changing the clamps, which undoubtedly improves the applicability and practicality of the grinding device , can effectively improve the work efficiency of the staff.
为实现上述技术目的,本实用新型采用的技术方案如下:For realizing above-mentioned technical purpose, the technical scheme that the utility model adopts is as follows:
一种机械零件打磨装置,包括工作台和控制器,所述工作台上端左右两侧堆成装配有装配板,两个所述装配板上端均共同安装有安装架,所述安装架内部安装有打磨机构,左侧所述装配板右端转动装配有转轴,右侧所述装配板螺纹连接有与转轴位置相匹配的螺纹杆,所述螺纹杆左端伸出右侧装配板,所述螺纹杆右端伸出右侧装配板固定安装有转盘,右侧所述装配板与螺纹杆之间安装有稳定组件,所述转轴与螺纹杆相互靠近一端均安装有夹紧机构;A grinding device for mechanical parts, including a workbench and a controller. Mounting plates are stacked on the left and right sides of the upper end of the workbench. Mounting frames are installed on the upper ends of the two mounting plates. Grinding mechanism, the right end of the assembly plate on the left is rotatably equipped with a rotating shaft, the assembly plate on the right is threadedly connected with a threaded rod that matches the position of the rotating shaft, the left end of the threaded rod extends out of the right assembly plate, and the right end of the threaded rod A turntable is fixedly installed on the assembly plate on the right side, a stabilizing component is installed between the assembly plate on the right side and the threaded rod, and a clamping mechanism is installed at the end of the rotating shaft and the threaded rod close to each other;
所述夹紧机构包括夹紧块,所述夹紧块上端开设有通槽,所述通槽内部转动装配有双向螺纹杆,所述夹紧块内部开设有安装槽,所述双向螺纹杆圆周一侧固定安装有第一锥齿轮,所述第一锥齿轮下端与安装槽底侧内壁转动连接,所述夹紧块前端转动装配有转杆,所述转杆后端伸入安装槽固定安装有与第一锥齿轮相啮合的第二锥齿轮,所述转杆前端安装有拧手,所述双向螺纹杆的正旋螺纹段以及反旋螺纹段分别螺纹连接有螺纹套筒,两个所述螺纹套筒相互远离一端均伸出夹紧块固定安装有圆弧台,两个所述圆弧台对称设置,两个所述圆弧台与夹紧块之间均设有限位组件;The clamping mechanism includes a clamping block, the upper end of the clamping block is provided with a through groove, the inside of the through groove is equipped with a two-way threaded rod, the inside of the clamping block is provided with a mounting groove, and the circumference of the two-way threaded rod The first bevel gear is fixedly installed on one side, the lower end of the first bevel gear is rotatably connected with the inner wall of the bottom side of the installation groove, the front end of the clamping block is rotatably equipped with a rotating rod, and the rear end of the rotating rod extends into the installation groove for fixed installation There is a second bevel gear meshed with the first bevel gear, a wrench is installed at the front end of the rotating rod, and the forward-rotating threaded section and the reverse-rotating threaded section of the two-way threaded rod are respectively threaded with threaded sleeves. The ends of the threaded sleeves that are far away from each other protrude from the clamping block and are fixedly installed with circular arc tables. The two circular arc tables are symmetrically arranged, and a limit assembly is provided between the two circular arc tables and the clamping block;
左侧所述夹紧块与转轴右端固定连接,右侧所述夹紧块与螺纹杆左端转动连接,左侧所述装配板左端安装有电机,所述电机的输出轴与转轴传动连接。The clamping block on the left side is fixedly connected to the right end of the rotating shaft, the clamping block on the right side is rotationally connected to the left end of the threaded rod, and the left end of the assembly plate on the left side is equipped with a motor, and the output shaft of the motor is connected to the rotating shaft through transmission.
所述控制器安装于左侧装配板左端,所述电机和打磨机构均与控制器电性连接。The controller is installed on the left end of the left mounting plate, and the motor and the grinding mechanism are electrically connected to the controller.
所述安装架包括四根连接杆,四根所述连接杆均匀分布安装于两个装配板上端,四根所述连接杆上端共同固定安装有匹配板,所述打磨机构包括气缸,所述气缸固定安装于匹配板上端,所述气缸的伸缩端伸出匹配板固定安装有横板,所述横板右端固定安装有竖板,所述横板下端左右滑动装配有匹配块,所述竖板右端固定安装有电动伸缩杆,所述电动伸缩杆的伸缩端穿过竖板与匹配块右端固定连接,所述匹配块下端固定安装有驱动电机,所述驱动电机的输出轴安装有打磨轮,所述驱动电机、气缸和电动伸缩杆均与控制器电性连接。The installation frame includes four connecting rods, and the four connecting rods are evenly distributed on the upper ends of the two assembly plates, and the upper ends of the four connecting rods are jointly fixed with a matching plate. The grinding mechanism includes a cylinder, and the cylinder Fixedly installed on the upper end of the matching plate, the telescopic end of the cylinder protrudes from the matching plate and is fixedly installed with a horizontal plate. The right end is fixedly equipped with an electric telescopic rod, and the telescopic end of the electric telescopic rod passes through the vertical plate and is fixedly connected with the right end of the matching block. The lower end of the matching block is fixedly installed with a drive motor, and the output shaft of the drive motor is equipped with a grinding wheel. The drive motor, cylinder and electric telescopic rod are all electrically connected with the controller.
所述稳定组件包括稳定板,所述稳定板固定安装于螺纹杆圆周一侧,所述稳定板位于右侧夹紧块与右侧装配板之间,所述稳定板右端安装有两根第一滑竿,两根所述第一滑竿均与右侧装配板滑动连接。The stabilizing assembly includes a stabilizing plate fixedly mounted on one side of the threaded rod circumference, the stabilizing plate is located between the clamping block on the right side and the mounting plate on the right side, and two first Sliding rods, the two first sliding rods are slidably connected with the right mounting plate.
所述限位组件包括两根第二滑竿,两根所述第二滑竿分别固定安装于圆弧台靠近夹紧块一端,两根所述第二滑竿分别一端伸入夹紧块内部且与夹紧块滑动连接。The limit assembly includes two second sliding rods, the two second sliding rods are respectively fixedly installed on the arc table near the clamping block, one end of the two second sliding rods extends into the clamping block and is connected with the clamping block. Tight block slip connection.
所述工作台下端均匀分布安装有四根支撑柱。Four support columns are evenly distributed on the lower end of the workbench.
所述转盘圆周一侧固定安装有防滑套。An anti-slip sleeve is fixedly installed on one side of the circumference of the turntable.
本实用新型在使用时可以对块状零件以及管状零件进行分别夹紧,而无需更换夹具,这样无疑提高的打磨装置的适用性与实用性,能有效提升工作人员的工作效率,并且可爱对块状零件进行打磨时无需松开对零件的夹持便能完成对多个面的打磨,操作方便,能有效提提高工作人员的工作效率。When the utility model is in use, the block parts and tubular parts can be clamped separately without changing the fixture, which undoubtedly improves the applicability and practicability of the grinding device, can effectively improve the working efficiency of the staff, and is cute to the block When grinding a shape-shaped part, it is not necessary to loosen the clamping of the part to complete the grinding of multiple surfaces. The operation is convenient and the work efficiency of the staff can be effectively improved.
附图说明Description of drawings
本实用新型可以通过附图给出的非限定性实施例进一步说明。The utility model can be further illustrated by the non-limitative embodiments given by the accompanying drawings.
图1为本实用新型一种机械零件打磨装置的结构示意图一;Fig. 1 is a structural schematic diagram 1 of a mechanical part grinding device of the present invention;
图2为本实用新型一种机械零件打磨装置的结构示意图二;Fig. 2 is a structural schematic diagram 2 of a mechanical part grinding device of the present invention;
图3为本实用新型一种机械零件打磨装置的结构示意图三;Fig. 3 is a structural schematic diagram 3 of a grinding device for mechanical parts of the present invention;
图4为本实用新型一种机械零件打磨装置的夹紧机构的结构示意图;Fig. 4 is a structural schematic diagram of a clamping mechanism of a mechanical parts grinding device of the present invention;
图5为本实用新型一种机械零件打磨装置的局部剖面结构示意图。Fig. 5 is a schematic diagram of a partial cross-sectional structure of a grinding device for mechanical parts of the present invention.
主要元件符号说明如下:The main component symbols are explained as follows:
工作台1、控制器11、装配板12、转轴13、螺纹杆14、夹紧块15、转盘151、双向螺纹杆16、安装槽17、第一锥齿轮18、转杆19、第二锥齿轮20、拧手21、螺纹套筒22、圆弧台23、电机24、连接杆25、匹配板26、横板271、气缸27、竖板28、匹配块29、驱动电机30、电动伸缩杆301、打磨轮31、稳定板32、第一滑竿33、第二滑竿34、支撑柱35、防滑套36。Workbench 1,
具体实施方式detailed description
为了使本领域的技术人员可以更好地理解本实用新型,下面结合附图和实施例对本实用新型技术方案进一步说明。In order to enable those skilled in the art to better understand the utility model, the technical solution of the utility model will be further described below in conjunction with the drawings and embodiments.
实施例一:Embodiment one:
如图1-图5所示,本实用新型的一种机械零件打磨装置,包括工作台1和控制器11,工作台1上端左右两侧堆成装配有装配板12,两个装配板12上端均共同安装有安装架,安装架内部安装有打磨机构,左侧装配板12右端转动装配有转轴13,右侧装配板12螺纹连接有与转轴13位置相匹配的螺纹杆14,螺纹杆14左端伸出右侧装配板12,螺纹杆14右端伸出右侧装配板12固定安装有转盘151,右侧装配板12与螺纹杆14之间安装有稳定组件,转轴13与螺纹杆14相互靠近一端均安装有夹紧机构;As shown in Fig. 1-Fig. 5, a kind of mechanical part polishing device of the present utility model comprises workbench 1 and
夹紧机构包括夹紧块15,夹紧块15上端开设有通槽,通槽内部转动装配有双向螺纹杆16,夹紧块15内部开设有安装槽17,双向螺纹杆16圆周一侧固定安装有第一锥齿轮18,第一锥齿轮18下端与安装槽17底侧内壁转动连接,夹紧块15前端转动装配有转杆19,转杆19后端伸入安装槽17固定安装有与第一锥齿轮18相啮合的第二锥齿轮20,转杆19前端安装有拧手21,双向螺纹杆16的正旋螺纹段以及反旋螺纹段分别螺纹连接有螺纹套筒22,两个螺纹套筒22相互远离一端均伸出夹紧块15固定安装有圆弧台23,两个圆弧台23对称设置,两个圆弧台23与夹紧块15之间均设有限位组件;The clamping mechanism includes a
左侧夹紧块15与转轴13右端固定连接,右侧夹紧块15与螺纹杆14左端转动连接,左侧装配板12左端安装有电机24,电机24的输出轴与转轴13传动连接。The left
在原始状态下两个夹紧块15为相互远离状态,且两个圆弧台23分别收拢在夹紧块15上下两端,这样在使用时工作人员在对块状零件进行夹紧时,工作人员用手正向或是反向转动转盘151,这样便由转盘151的带动下带动螺纹杆14正向与反向转动,继而带动有螺纹杆14带动右侧夹紧块15靠近与远离左侧夹紧块15,并且在稳定组件的作用下,螺纹杆14的移动会非常稳定,不会产生两端位置的不平齐,此时使螺纹杆14带动右侧夹紧块15逐渐靠近左侧夹紧块15,在这之前工作人员可以现在工作台1之上放置其他承载工具,将零件放置于承载工具之上,这样在工作人员转动螺纹杆14时,两个夹紧块15便可以将零件进行夹紧,这样工作人员便可以将承载工具取下,这样工作人员便可以利用打磨机构对块状零件的表面进行打磨,并且由于块状零件存在多个外表面,这样在对其中一个外表面打磨之后,工作人员可以启动电机24,电机24便可以带动转轴13转动,因为左侧夹紧块15与转轴13为固定连接,右侧夹紧块15与螺纹杆14为转动连接,继而当零件夹紧之后,工作人员可以由左侧夹紧块15的转动带动右侧夹紧块15转动,零件也会跟随旋转,这样便无需松开对零件的夹紧变更完成多个面的打磨,简单实用能有效提高工作人员的工作效率;In the original state, the two
而当需要对管状零件的外表面进行打磨时,工作人员优先使两个夹紧块15远离到合适位置,值得一提的是本实用新型所打磨的管状零件主要针对直径尺寸较大的管状零件,在夹紧时,将管状零件对准其中左侧夹紧块15插入,再将右侧夹紧块15对准管状零件内部插入,使管状零件将两个圆弧台23包裹在其中,接着工作人员将手伸入到管状零件内部与夹紧块15之间的间隙位置,用手转动拧手21,拧手21可以带动第二锥齿轮18正向以及反向转动,继而由第二锥齿轮18带动第一锥齿轮18正向以及反向转动,在这个过程中第一锥齿轮18会带动双向螺纹杆16正向以及反向转动,因为双向螺纹杆16的正旋螺纹段以及反旋螺纹段分别螺纹连接有螺纹套筒22,因此在限位组件的作用下两个螺纹套筒22会分别伸出与伸入夹紧块15内部继而带动两个圆弧台23相互远离与相互靠近,此时控制两个圆弧台23相互远离与管状零件的内壁抵接并施加抵紧力将管状零件夹紧,而另一侧的操作方式也是一致的,这样便可以由电机24带动管状零件转动起来,继而可以使打磨机构对管状零件的外表面进行打磨,打磨完成之后,再使四个圆弧台23松开对管状零件的夹紧便可,操作简单;And when the outer surface of the tubular part needs to be polished, the staff give priority to keeping the two
本实用新型在使用时可以对块状零件以及管状零件进行分别夹紧,而无需更换夹具,这样无疑提高的打磨装置的适用性与实用性,能有效提升工作人员的工作效率,并且可爱对块状零件进行打磨时无需松开对零件的夹持便能完成对多个面的打磨,操作方便,能有效提提高工作人员的工作效率。When the utility model is in use, the block parts and tubular parts can be clamped separately without changing the fixture, which undoubtedly improves the applicability and practicability of the grinding device, can effectively improve the working efficiency of the staff, and is cute to the block When grinding a shape-shaped part, it is not necessary to loosen the clamping of the part to complete the grinding of multiple surfaces. The operation is convenient and the work efficiency of the staff can be effectively improved.
控制器11安装于左侧装配板12左端,电机24和打磨机构均与控制器11电性连接;这样在使用时可以通过控制器11来启动电机24与打磨机构,使用起来更加便捷。The
安装架包括四根连接杆25,四根连接杆25均匀分布安装于两个装配板12上端,四根连接杆25上端共同固定安装有匹配板26,打磨机构包括气缸27,气缸27固定安装于匹配板26上端,气缸27的伸缩端伸出匹配板26固定安装有横板271,横板271右端固定安装有竖板28,横板271下端左右滑动装配有匹配块29,竖板28右端固定安装有电动伸缩杆301,电动伸缩杆301的伸缩端穿过竖板28与匹配块29右端固定连接,匹配块29下端固定安装有驱动电机30,驱动电机30的输出轴安装有打磨轮31,驱动电机30、气缸27和电动伸缩杆301均与控制器11电性连接;这样在对块状零件进行打磨时,工作人员可以通过控制器11启动驱动电机30,驱动电机30可以带动打磨轮31转动对零件进行打磨,而电动伸缩杆301可以带动匹配块29左右移动,气缸27可以带动横板271上下移动,左右在对管状零件进行打磨时可以控制电动伸缩杆301往复移动,完成对管状零件外表面的完全打磨,简单实用,打磨完毕后控制气缸27的伸缩端收缩,左右不会影响工作人员操作,使用起来更加方便。The mounting bracket includes four connecting
稳定组件包括稳定板32,稳定板32固定安装于螺纹杆14圆周一侧,稳定板32位于右侧夹紧块15与右侧装配板12之间,稳定板32右端安装有两根第一滑竿33,两根第一滑竿33均与右侧装配板12滑动连接;左右在螺纹杆14左右位移时两根第一滑竿33也会不断移动,这样可以保证螺纹杆14移动的稳定性。The stabilizing assembly includes a stabilizing
限位组件包括两根第二滑竿34,两根第二滑竿34分别固定安装于圆弧台23靠近夹紧块15一端,两根第二滑竿34分别一端伸入夹紧块15内部且与夹紧块15滑动连接;这样在两根第二滑竿34的设置下,圆弧台23便只能进行上下移动而无法转动,保证圆弧台23可以正常使用。The limit assembly includes two second sliding
实施例二:Embodiment two:
在实施例一的基础上作进一步改进,工作台1下端均匀分布安装有四根支撑柱35;这样便能通过四根支撑柱35给工作台1提供稳定支撑。Further improvement is made on the basis of the first embodiment, four
转盘151圆周一侧固定安装有防滑套36;这样可以使工作人员转动转盘151时可以更加舒适。One side of the circumference of the
上述实施例仅示例性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present utility model, but are not intended to limit the present utility model. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the utility model should still be covered by the claims of the utility model.
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