CN218309979U - Movable waste foamed plastic melting granulation regeneration equipment - Google Patents

Movable waste foamed plastic melting granulation regeneration equipment Download PDF

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Publication number
CN218309979U
CN218309979U CN202222682330.6U CN202222682330U CN218309979U CN 218309979 U CN218309979 U CN 218309979U CN 202222682330 U CN202222682330 U CN 202222682330U CN 218309979 U CN218309979 U CN 218309979U
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box body
melting
foamed plastic
extruder
fan
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金宜英
黄建立
舒郅斐
马欣欣
褚旭
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Tsinghua University
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Tsinghua University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

The application provides a portable abandonment foamed plastic melting granulation regeneration facility, wherein, this portable abandonment foamed plastic melting granulation regeneration facility includes: the device comprises a movable box body, a foamed plastic secondary crushing mechanism, a conveying fan, a buffer bin, a spiral conveyor and a hot-melting extruder; the foamed plastic secondary crushing mechanism, the conveying fan, the buffer bin, the screw conveyor and the hot melting extruder are all arranged in the movable box body; the foamed plastic secondary crushing mechanism is connected with the cache bin through a conveying fan, and the cache bin is connected with the hot melting extruder through a screw conveyor. Through the portable abandonment foamed plastic melting granulation regeneration facility that this application embodiment provided, can utilize portable abandonment foamed plastic melting granulation regeneration facility to carry out recovery processing to the abandonment foamed plastic that produces in the community of dispersion, improved foamed plastic recovery processing's flexibility and validity greatly.

Description

Movable waste foamed plastic melting granulation regeneration equipment
Technical Field
The application relates to the technical field of plastic melting, in particular to a movable waste foamed plastic melting, granulating and regenerating device.
Background
At present, most of waste polystyrene foam plastics (PS plastics) are buried or incinerated, the recycling rate is only about 30%, and environmental pollution and resource waste are easily caused. Foam melt processing equipment associated with PS plastic recycling is typically located in remote locations in the form of centralized processing plants, but cannot efficiently process and recycle waste foam produced in more distributed communities.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problems, an object of the embodiments of the present application is to provide a mobile waste foam melting, granulating and regenerating device.
In a first aspect, an embodiment of the present application provides a mobile waste foam melting, pelletizing and regenerating device, including: the device comprises a movable box body, a foamed plastic secondary crushing mechanism, a conveying fan, a buffer bin, a spiral conveyor and a hot-melting extruder;
the foamed plastic secondary crushing mechanism, the conveying fan, the buffer bin, the screw conveyor and the hot melting extruder are all arranged in the movable box body;
the foamed plastic secondary crushing mechanism is connected with the cache bin through the conveying fan, and the cache bin is connected with the hot melting extruder through the screw conveyer.
In the solution provided by the first aspect of the embodiment of the present application, the secondary foam plastic crushing mechanism, the conveying fan, the buffer bin, the screw conveyor and the hot-melt extruder are disposed in the mobile box, so that a mobile waste foam plastic melting, granulating and regenerating device can be formed, and compared with a manner in which a foam melting and treating device in the related art is usually disposed in a remote area in a centralized treatment plant form, the mobile waste foam plastic melting, granulating and regenerating device can be used for recovering and treating waste foam plastic generated in a dispersed community, thereby greatly improving flexibility and effectiveness of foam plastic recovery and treatment; in addition, the secondary crushing mechanism of the foamed plastic can be utilized to carry out secondary crushing on the recycled foamed plastic, so as to reduce the size of the crushed foamed plastic particles, and the foamed plastic formed after crushing can be processed by a hot-melt extruder (such as a single-screw extruder) which can only process the foamed plastic particles with smaller sizes; moreover, the buffer storage bin that sets up can intercept, subside, the plastic granules of keeping in, uses the combination of buffer storage bin and screw conveyer, guarantees that the feeding volume and the extrusion capacity phase-match of hot melt extruder in the foamed plastic recovery processing process, increases portable abandonment foamed plastic melting granulation regeneration facility's job stabilization nature.
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a mobile waste foam melting, granulating and regenerating device provided by an embodiment of the present application;
FIG. 2 is a side view of a mobile waste foam melting, pelletizing and recycling apparatus, indicated in the direction B of FIG. 1, according to an embodiment of the present application;
FIG. 3 isbase:Sub>A schematic cross-sectional view ofbase:Sub>A mobile waste foam melting, pelletizing and recycling apparatus in the direction of A-A in FIG. 2 according to an embodiment of the present application;
fig. 4 shows a schematic partial structural diagram of an upper box of a cache silo provided in embodiment 2 of the present application.
Icon: 1. moving the box body; 2. a base plate; 3. a discharge port of the granulator; 4. a bracing and dicing cutter; 5. a cooling water tank; 6. a gas-collecting channel; 7. a screw conveyor; 8. a feed hopper; 9. a hot melt extruder; 10. a diesel generator; 11. a discharge port; 12. an electric ball valve; 13. a vortex fan; 14. an air outlet of the activated carbon adsorption tank; 15. an upper box body; 16. a feed inlet; 17. an electric control cabinet; 18. a conveying fan; 19. a pin planing crusher; 20. a hammer mill; 21. a second feed cavity; 22. a first feed chamber; 23. an industrial touch screen; 24. a cantilever support; 25. discharging centrifugal fan; 26. a blower pipeline; 27. a conveying fan bracket; 28. a single screw extruder die head; 29. an air inlet of the activated carbon adsorption tank; 30. an activated carbon adsorption tank; 31. a vortex fan support; 32. a tail gas discharge pipeline; 33. an air outlet pipeline of the activated carbon box; 34. a tail gas collection pipeline; 35. a crushed particle delivery conduit; 36. a coarse particle conveying steel wire hose; 37. a lower hopper; 38. a buffer bin support; 39. a discharge port of the screw conveyer; 40. pulling and riveting the nut; 41. a box frame; 42. the filter cloth is filtered.
Detailed Description
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and thus should not be considered limiting.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
At present, PS plastic has excellent functions of heat preservation, heat insulation, buffering, shock resistance, water resistance and the like, and is widely applied to industries such as buildings, household appliances, instruments, foods, packaging and the like. However, the foamed plastic is often regarded as a disposable product, and is generally disposable due to low recycling value after use, so that white pollution is easily caused. And because the density of the plastic is low and the volume is large, great challenges are brought to each link of storage, transportation, treatment and the like of the waste plastic. At present, most of waste PS plastics in China are treated by landfill or incineration, the recovery rate is only about 30%, and environmental pollution and resource waste are easily caused. The existing foam melting treatment equipment usually exists in the form of a centralized treatment plant, but the existing foam melting treatment equipment is usually long in transportation distance, large in occupied area, large in volume and large in labor investment, and the transportation cost of the plastic is increased and the economical efficiency is poor for generating waste foam plastics in residential areas with scattered sources.
The foam plastic has huge recycling and regeneration potential, and although the technology of the current centralized foam plastic production line is relatively mature, the problems of high transportation cost, serious environmental pollution and the like exist. The defects of the current processing technology mainly comprise the following aspects: (1) The technical process of the large-scale treatment plant is too long, a large amount of land resources are required to be occupied for building the plant, and the labor cost is high; (2) The transportation distance is too far, the layout planning is difficult, and the method is not suitable for urban areas with deficient land resources; (3) The common large-scale treatment equipment adopts an open production process, is lack of waste gas treatment facilities and is easy to pollute the environment; (4) Generally, the broken particle size of the foam is large, and feeding is difficult in small single-screw extruder application; (5) The automation degree is low, the personnel operation is frequent, and higher labor cost needs to be invested. Therefore, the dispersed and high-integration foam plastic processing device has good development prospect in areas such as districts and streets with large population scale and large foam plastic consumption, and can effectively solve the problems of resource waste and environmental pollution of the foam plastic.
Based on this, the utility model discloses following embodiment provides a portable abandonment foamed plastic melting granulation regeneration facility, through integrating each module and automatic, makes into standard container formula's waste gas foamed plastic treatment facility to improve the mobility of equipment itself, greatly reduced area and the cost of labor of equipment itself, can satisfy different region's foamed plastic treatment demand and realize volume decrement maximize. After the processes of crushing, melting, extruding, granulating and granulating, the produced plastic particles can be used as raw materials for producing other related plastic products.
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, the present application is described in further detail with reference to the accompanying drawings and examples.
Examples
Referring to the schematic structural view of the mobile waste foam melting, granulating and recycling apparatus shown in fig. 1 and the side view of the mobile waste foam melting, granulating and recycling apparatus shown in fig. 2, which is indicated from the direction B of fig. 1, the present embodiment proposes a mobile waste foam melting, granulating and recycling apparatus, comprising: the device comprises a movable box body 1, a foamed plastic secondary crushing mechanism, a conveying fan 18, a buffer bin, a spiral conveyor 7 and a hot melting extruder 9.
The foamed plastic two-stage crushing mechanism, the conveying fan, the buffer bin, the screw conveyor and the hot melting extruder are all installed in the movable box body.
The foamed plastic secondary crushing mechanism is connected with the buffer storage bin through the conveying fan, and the buffer storage bin is connected with the hot melting extruder through the spiral conveyor.
Wherein the conveying fan is arranged in the movable box body through a conveying fan bracket 27.
In order to crush the foam to below 8mm and satisfy the requirement of feeding particle size of a small single-screw extruder as a hot-melt extruder, in the mobile waste foam melting granulation regeneration device provided by the embodiment, the secondary crushing mechanism of the foam comprises: a pin crusher 19 and a hammer mill 20.
The hammer type crusher is arranged on the pin type crusher and connected with the pin type crusher.
One end of the conveying fan is connected with the hammer mill through a conveying blower pipeline 26, and the other end of the conveying fan is connected with the cache bin.
In particular, the pin tumbler crusher comprises: a first feeding cavity 22, a crushing chamber and a discharging centrifugal fan 25 which are connected in sequence.
The hammer mill includes: a second feeding cavity 21, a crushing chamber and a discharge port which are connected in sequence.
The second feeding cavity is connected with the discharging centrifugal fan.
In one embodiment, the second feed chamber may be connected to the outfeed centrifugal fan by a coarse particle transfer wire hose 36.
By using a foamed plastic secondary crushing mechanism comprising a pin planing crusher and a hammer type crusher in mobile waste foamed plastic melting granulation regeneration equipment, the foamed plastic can be crushed to be less than 5mm, and the requirement on the size of the feeding particles of a small single-screw extruder serving as a hot-melt extruder is met.
Referring to fig. 3, which isbase:Sub>A schematic cross-sectional view of the mobile waste foam melting, granulating and regenerating device moving in the direction ofbase:Sub>A-base:Sub>A in fig. 2, in the mobile waste foam melting, granulating and regenerating device provided in this embodiment, the buffer bin includes: an upper box 15, a lower hopper 37 and a buffer bin holder 38.
The upper box body is connected with the lower hopper and the buffer bin support, and the buffer bin support is installed in the movable box body.
In an embodiment, the buffer storage bin support adopts the cuboid support that the channel-section steel welding formed, and the buffer storage bin support can be installed and fixed on the bottom plate 2 of removal box.
In this embodiment, the devices in the mobile waste foamed plastic melting, granulating and regenerating device are basically installed and fixed on the bottom plate of the mobile box body, and are not described in detail.
A feed port 16 is formed in the upper box body and is connected with the conveying fan; the lower hopper is connected with the screw conveyer.
Specifically, the feed inlet may be connected to the conveying fan through a crushed particle conveying pipe 35; the lower hopper is connected to the screw conveyor through a bolt.
In one embodiment, referring to a schematic partial structure diagram of an upper box of a cache tank shown in fig. 4, the upper box provided in this embodiment includes: a case frame 41, and case sides and a case top mounted on the case frame.
Here, the feed port may be provided on a side surface of the case frame.
The box body frame is respectively connected with the lower hopper and the buffer storage bin bracket.
And the side surface of the box body and the top surface of the box body are respectively provided with a filtering cloth 42.
The buffer storage bin frame is connected with the side face of the box body and the top face of the box body through a rivet nut 40, the rivet nut can be used for connecting and fixing the box body frame, and meanwhile, the side face of the box body and the filtering filter cloth arranged on the top face of the box body can be fixed.
It can be seen from the above description that, in the mobile waste foamed plastic melting granulation regeneration facility provided by this embodiment, for the abnormal situation of the feed hopper bridging material blockage of the hot-melt extruder in the related art, the combination of the buffer bin and the screw conveyor is adopted, the plastic particles are temporarily stored through the buffer bin, and the rotating speed of the screw conveyor is adjusted to control the particle conveying capacity, so as to ensure that the feeding capacity of the extruder matches with the extrusion capacity.
In particular, the hot melt extruder comprises: a single screw extruder body and a single screw extruder die 28. The single-screw extruder body is connected with the single-screw extruder die head. The single screw extruder body is provided with a feed hopper 8, and the feed hopper is connected with the screw conveyer.
The screw conveyor includes: a shell, a blade, a speed reducing motor and a screw conveyer discharge port 39; the discharge port of the screw conveyer is connected to the top of the feed hopper of the hot melt extruder through a bolt.
In order to extrude the waste gas generated in the plastic melting process from the single-screw extruder die head, the mobile waste foamed plastic melting granulation regeneration equipment provided by the embodiment further comprises: a gas collecting hood 6, a tail gas collecting pipeline 34, a cooling water tank 5, an activated carbon adsorption tank 30, a vortex fan 13 and a tail gas discharge pipeline 32.
In one embodiment, the vortex fan is mounted within the mobile enclosure by a vortex fan mount 31.
The gas collecting hood is arranged beside the hot-melting extruder, and the die head of the single-screw extruder faces the gas collecting hood.
The cooling water tank, the activated carbon adsorption tank and the vortex fan are all arranged on the movable box body.
The gas collecting hood is fixed on the cooling water tank and connected with the tail gas collecting pipeline, the tail gas collecting pipeline is further connected with the activated carbon adsorption tank, the activated carbon adsorption tank is further connected with the vortex fan, the vortex fan is connected with one end of the tail gas discharging pipeline, the other end of the tail gas discharging pipeline is provided with a discharging port 11, and the discharging port extends out of the movable box body.
Wherein, active carbon adsorption case includes: an air inlet 29 of the activated carbon adsorption box, a box body of the activated carbon adsorption box, an activated carbon drawer, activated carbon and an air outlet 14 of the activated carbon adsorption box.
The gas outlet end of the gas collecting hood is connected with one end of a tail gas collecting pipeline, and the other end of the tail gas collecting pipeline is connected with the gas inlet of the activated carbon adsorption tank; the gas outlet of the activated carbon adsorption tank is connected to the gas inlet end of the vortex fan through an activated carbon tank gas outlet pipeline 33, the gas outlet end of the vortex fan is connected with a tail gas discharge pipeline, an electric ball valve 12 with a pipe thread connection is arranged on the horizontal trend of the tail gas discharge pipeline of the gas outlet end of the vortex fan, and the other end of the tail gas discharge pipeline extends out of the container and is provided with a discharge port.
In order to enable a worker to enter the mobile waste foamed plastic melting, granulating and regenerating device to work, in the mobile waste foamed plastic melting, granulating and regenerating device provided by the embodiment, the mobile box body comprises: a first operation door, a second operation door, and a plurality of detection doors.
The first operating door and the second operating door are both of a double-door structure.
The first operating door is installed on a surface of the box body on a side of the movable box body close to the pin type crusher. As shown in fig. 1, the first operation door is an operation door.
The second operation door is installed on the surface of the box body on one side, close to the cooling water tank, in the movable box body. As shown in fig. 1, the second operation door is a bar operation door.
And a plurality of detection doors respectively disposed in the movable box body, on a surface of one side to which the second operation door is mounted, and on a surface of the box body opposite to the surface of the box body to which the second operation door is mounted.
As shown in fig. 1, a fifth detection door disposed opposite to the second operation door among the plurality of detection doors is a double-door structure, and the rest of the first detection door, the second detection door, the third detection door and the fourth detection door are single-door structures.
The first operating door, the second operating door and the plurality of detection doors may be rotated to open the doors 180 °.
Further, the mobile waste foam melting, granulating and regenerating device provided by the embodiment further comprises: industrial touch screen 23, cantilever support 24, and strand cutter 4.
The industrial touch screen is mounted and rotated on the cantilever support.
The cantilever support with brace pelleter is installed respectively in the mobile box.
Preferably, in order to facilitate the treatment of the strip-shaped plastic produced by the hot-melt extruder, the strand cutter is arranged near the cooling water tank;
one end of brace pelleter is provided with pelleter discharge gate 3, the cantilever can set up near the pelleter discharge gate.
In order to supply power to the devices in the mobile waste foamed plastic melting, granulating and regenerating device, the mobile waste foamed plastic melting, granulating and regenerating device provided by the embodiment further comprises: an electric control cabinet 17 and a diesel generator 10.
The electric control cabinet is connected with the diesel generator and respectively installed in the movable box body.
And the electric control cabinet is used for supplying power to other devices in the mobile waste foamed plastic melting, granulating and regenerating equipment.
In order to avoid electromagnetic interference to the diesel generator, a partition plate is further arranged in the mobile waste foamed plastic melting, granulating and regenerating device, the diesel generator is arranged on one side of the partition plate, and other devices except the diesel generator in the mobile waste foamed plastic melting, granulating and regenerating device are arranged on the other side of the partition plate.
The working flow of the mobile waste foamed plastic melting granulation regeneration equipment provided by the embodiment is as follows:
PS plastic boards are fed from a feed inlet of a pin planing crusher, the pin planing crusher crushes the plastic boards into large particles of 30-50 mm and conveys the large particles to a hammer planing crusher, massive large-particle plastics are crushed into small-particle plastics of about 5mm through secondary crushing of the hammer planing crusher, the crushed small-particle plastics are sucked and conveyed to a buffer storage bin through a conveying fan, the small-particle plastics are settled to a discharge hopper at the bottom of the buffer storage bin in the buffer storage bin, the small-particle plastics are conveyed to a feed hopper of a hot melting extruder through a spiral conveyor connected with the bottom of the hopper, so that the small-particle plastics enter the hot melting extruder, strip-shaped plastics are extruded from a die head of the single screw extruder after being heated in the hot melting extruder, the strip-shaped plastics enter a granulator after being cooled by a cooling water tank, and are sheared into regenerated plastic particles with uniform sizes and flow out of a discharge outlet of the granulator.
The waste gas generated in the process of melting plastics is extruded out from a single-screw extruder die head, the extruded strip-shaped plastics meets air and the waste gas generated by cooling is formed into negative pressure at the periphery of a gas collecting hood after a vortex fan is started, so that the waste gas generated in the melting process and the gas volatilized in the plastic cooling process are collected and enter an activated carbon adsorption box from a tail gas collecting pipeline, volatile organic compounds (such as VOCs) in the waste gas are removed through activated carbon, and the treated tail gas is conveyed to a tail gas discharge pipeline and is discharged from an exhaust port.
The mobile waste foamed plastic melting granulation regeneration equipment provided by the embodiment realizes high automation, an automatic control system is designed, relevant operation can be carried out on a display interface of an industrial control touch screen, and the position of the industrial control touch screen can be freely adjusted in a rotating mode in the horizontal direction through a mechanical rotating arm. The operation control object of the container comprises 3 units of a process module and ventilation and illumination, wherein the ventilation and illumination system is manually controlled by adopting a physical switch, and the process module is operated by adopting a control system combining an upper computer + and a PLC (programmable logic controller) through an upper configuration picture taking an industrial control touch screen as a carrier. The automatic control system can be realized by the following scheme: the upper configuration main picture of the industrial control touch screen is automatically displayed in a full screen mode when the industrial control touch screen is started, the main picture is drawn by contrasting a P & ID (identification) graph, and is used for displaying single equipment information (primitives, names, numbers, operation state indication and the like) of each unit of a process module, logistics trend indicating lines among the single equipment, single instrument information (primitives, names, numbers, real-time monitoring data and/or opening and closing state indication and the like), and a system structure graph of relation indicating lines of each single instrument and equipment, wherein touch keys of 'automatic operation', 'manual operation', 'parameter setting', 'historical record', 'user management' and 'system quitting' are marked in parallel below the main picture, and a user is in an unavailable state except that the 'user management' touch key is in an available state before logging in an upper control system.
User management: after clicking the user management touch key of the upper configuration home screen, touch keys marked with user login, user option, user permission and user exit are arranged in parallel in a menu which is longitudinally expanded in situ (the user management touch key is clicked again and then disappears), and then the user login key is clicked to finish the other three touch keys which are all in an unavailable state before the system logs in.
Automatic operation: after a user logs in an upper control system, an automatic operation mode can be entered after clicking an 'automatic operation' touch key in an upper group status main picture, and the PLC sends out a corresponding instruction to start/stop each unit device according to the coincidence degree of the interlocking relation and the preposition/trigger condition. And starting the automatic operation mode, simultaneously displaying a simulation indicator light primitive (green) marked with a character of automatic operation and a touch key marked with a character of stop (red) at the blank position of the upper part of the main picture of the upper configuration, exiting the full-automatic operation mode after clicking the key (all the unit equipment are simultaneously stopped), synchronously disappearing the simulation indicator light primitive and the key, and recovering the main picture of the upper configuration to the initial state after the user logs in.
And (4) alarming and prompting: when a problem occurs in a certain device, an operation error prompt/alarm can be automatically generated. A three-color (red/yellow/green) acousto-optic warning lighthouse is arranged near an operation area of the industrial control touch screen, a yellow light flickers while a prompt window is popped up in an upper configuration picture, a red light flickers when an alarm window is popped up, and a green light is long-lighted when no prompt/alarm window is popped up. And the prompting/alarming windows are provided with 'eliminating' touch keys, and the clicking key windows are closed (after the alarming windows are closed, if the PLC detects that the alarming trigger cause is not substantially eliminated, the alarming windows pop up automatically again). When the protector (and/or the thermal relay) is fused and disconnected due to overload in the operation process of each electric appliance, the auxiliary normally closed contact of the alternating current contactor in the power supply loop is disconnected and closed, and after the corresponding switching value signal is received through a DI (switching value input) module, the PLC output variable pops out an equipment fault alarm window on an upper configuration interface.
Manual operation: after a user with a manual operation authority logs in, a 'manual mode' touch key in the upper configuration main picture is clicked, any unit name key is selected in a menu which is longitudinally expanded in an original position (the 'manual control' touch key is clicked again and then disappears), and the unit manual control picture is entered. In each unit manual control picture, the unit covering equipment is provided with a click type start/stop key and an operating state simulation indicator lamp, and an analog quantity signal output type instrument is provided with a manual calibration (origin reset) touch key.
Setting parameters: after a user with manual operation authority logs in, clicking a 'parameter setting' touch key in the upper configuration home screen, and switching to an operation control parameter setting screen. Clicking the 'editing' touch key process control parameter table to be in an editable state (clicking any data column, popping up a digital touch keyboard when a cursor moves to the position, clicking a corresponding number and symbol key to delete original data and input data again), changing the touch key marking typeface into 'confirmation', clicking the key again to finish editing the data, and restoring the key marking typeface into 'editing'. After the process control parameter setting is finished, the parameter setting interface is switched back to the upper configuration home screen after the 'return' touch key is clicked.
History recording: after the user finishes login operation, clicking a 'history' touch key in a top-level configuration main picture, parallelly displaying touch keys labeled with 'alarm', 'equipment', 'instrument' and 'user' in a menu which is longitudinally expanded in situ (disappears after clicking the 'history' touch key again), clicking any key picture to jump to a data picture of a corresponding category according to different login levels, and selecting any time to inquire and export information and data (the information and data default export format is excel) such as equipment operation, instrument monitoring, alarm, user login and the like, and even delete the information and the data. The default storage path of the operation history record of the upper control system is an HMI (human machine interface) self-contained memory, the memory space is not less than the capacity of a recording file of 24h of accumulated operation of the system, the memory space is full, and subsequent information automatically rolls to cover the previously stored content. The mobile terminal is provided with an SD card slot and USB interfaces (not less than 2), after the SD card is inserted into the touch screen or the external memory is connected through the USB interfaces, a user at an administrator level can modify a default storage path of the history record into the SD card (or the external memory) through setting
And (4) exiting the system: after a user with operation authority logs in the upper system, clicking a touch key for 'exiting the system' in the upper configuration main picture, popping up a confirmation window (the window displays the touch keys marked with a prompt word for indicating whether to exit the system and marked with a word of 'yes' and 'no'), confirming that the upper configuration main picture is exited (clicking the 'yes' key), closing the upper configuration main picture, and abandoning (clicking the 'no' key) to confirm that the window disappears.
Power supply and circuit protection: adopt diesel generator to provide electric power for each device to ensure the power consumption demand of each part. A main breaker and a surge protector are arranged at a cabinet main inlet end, and power supply loops are respectively arranged on all power utilization appliances. Air switch, fusing protector, leakage protector, thermal relay and AC contactor are all established to each motor power supply circuit, and air switch, fusing protector, leakage protector, AC contactor are all established to each electric heater/motorised valve/solenoid valve power supply circuit, and air switch, fusing protector and leakage protector are established to illumination power supply circuit.
From the above description, the present embodiment provides a mobile waste foam melting, granulating and recycling apparatus, which has the following advantages: the equipment has complete functions, covers the functions of secondary crushing, melting regeneration granulation, high automation control system, tail gas treatment and the like of the waste foamed plastic, has higher safety, convenience and flexibility, and gives the equipment mobility, thereby meeting the treatment requirements of different regions; secondly, the container type equipment occupies small area and is slightly limited by the field, and the high automation can reduce the labor cost; the secondary crushing device can obtain foam plastic particles with uniform size, solve the problem of difficult feeding of a small screw machine, increase the heated area during melting, and enhance the mass and heat transfer among the plastic particles, thereby improving the product quality; the tail gas treatment equipment can treat Volatile Organic Compounds (VOCs) generated in the melting process of the foamed plastic, remove most organic pollutants in the tail gas, and the purified gas has no peculiar smell; the process is optimized from the technical aspect, and the miniaturized treatment equipment integrates automatic control, melting regeneration granulation, tail gas treatment and sound absorption and noise reduction; the container type equipment increases the mobility of the equipment, is provided with a diesel generator, can meet the waste gas foamed plastic treatment requirements of different areas, and saves the power connection requirement.
In summary, the present embodiment provides a mobile waste foamed plastic melting, granulating and regenerating device, in which a secondary foamed plastic crushing mechanism, a conveying fan, a buffer bin, a screw conveyor and a hot-melting extruder are disposed in a mobile box, so as to form the mobile waste foamed plastic melting, granulating and regenerating device, and compared with a manner in which a foam melting and treating device in the related art is usually disposed in a remote area in a centralized treatment plant form, the mobile waste foamed plastic melting, granulating and regenerating device can be used to recycle waste foamed plastics generated in a dispersed community, thereby greatly improving flexibility and effectiveness of foamed plastic recycling; in addition, the secondary crushing mechanism of the foam plastic can be utilized to carry out secondary crushing on the recycled foam plastic, so as to reduce the size of the crushed foam plastic particles, and the foam plastic formed after crushing can be processed by a hot melting extruder (such as a single screw extruder) which can only process the foam plastic particles with smaller sizes; moreover, the buffer storage bin that sets up can intercept, subside, the plastic granules of keeping in, uses the combination of buffer storage bin and screw conveyer, guarantees that the feeding volume and the extrusion capacity phase-match of hot melt extruder in the foamed plastic recovery processing process, increases portable abandonment foamed plastic melting granulation regeneration facility's job stabilization nature.
The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims (10)

1. A mobile waste foamed plastic melting granulation regeneration device is characterized by comprising: the device comprises a movable box body, a foamed plastic secondary crushing mechanism, a conveying fan, a buffer bin, a spiral conveyor and a hot melting extruder;
the foamed plastic secondary crushing mechanism, the conveying fan, the buffer bin, the screw conveyor and the hot melting extruder are all arranged in the movable box body;
the foamed plastic secondary crushing mechanism is connected with the buffer storage bin through the conveying fan, and the buffer storage bin is connected with the hot melting extruder through the spiral conveyor.
2. The mobile waste foam melting, granulating and recycling apparatus of claim 1, wherein the secondary foam crushing mechanism comprises: pin planed crushers and hammer mill crushers;
the hammer type crusher is arranged on the pin type crusher and is connected with the pin type crusher;
one end of the conveying fan is connected with the hammer mill, and the other end of the conveying fan is connected with the cache bin.
3. The mobile waste foam melting, granulating and recycling apparatus of claim 2, wherein the pin crusher comprises: the first feeding cavity, the crushing chamber and the discharging centrifugal fan are connected in sequence;
the hammer mill includes: the second feeding cavity, the crushing chamber and the discharge hole are connected in sequence;
the second feeding cavity is connected with the discharging centrifugal fan.
4. The mobile waste foam melting, granulating and regenerating apparatus as claimed in claim 2, wherein the buffer bin comprises: the upper box body, the lower hopper and the buffer storage bin bracket;
the upper box body is connected with the lower hopper and the buffer bin bracket, and the buffer bin bracket is arranged in the movable box body;
a feeding hole is formed in the upper box body and connected with the conveying fan;
the lower hopper is connected with the screw conveyer.
5. The mobile waste foam melting, granulating and recycling apparatus of claim 4, wherein the upper tank comprises: the box body frame, the box body side surface and the box body top surface are arranged on the box body frame;
the box body frame is respectively connected with the lower hopper and the buffer bin bracket;
and the side surface of the box body and the top surface of the box body are respectively provided with a filtering cloth.
6. The mobile waste foam melting, pelletizing and regenerating device according to claim 2, characterized in that the hot-melt extruder comprises: the single-screw extruder comprises a single-screw extruder body and a single-screw extruder die head;
the single-screw extruder body is connected with the single-screw extruder die head;
the single screw extruder body is provided with a feed hopper, and the feed hopper is connected with the screw conveyer.
7. The mobile waste foam melting, pelletizing and regenerating device according to claim 6, characterized by further comprising: the device comprises a gas collecting hood, a tail gas collecting pipeline, a cooling water tank, an activated carbon adsorption tank, a vortex fan and a tail gas discharge pipeline;
the gas collecting hood is arranged beside the hot-melt extruder, and the die head of the single-screw extruder faces the gas collecting hood;
the cooling water tank, the activated carbon adsorption tank and the vortex fan are all arranged on the movable box body;
the gas collecting hood is fixed on the cooling water tank and connected with the tail gas collecting pipeline, the tail gas collecting pipeline is further connected with the activated carbon adsorption tank, the activated carbon adsorption tank is further connected with the vortex fan, the vortex fan is connected with one end of the tail gas discharging pipeline, the other end of the tail gas discharging pipeline is provided with a discharging port, and the discharging port extends out of the movable box body.
8. The mobile waste foam melting, granulating and regenerating apparatus as claimed in claim 7, wherein said mobile box body comprises: a first operation door, a second operation door, and a plurality of detection doors;
the first operating door is installed on the surface of the box body on one side, close to the pin planing crusher, in the movable box body;
the second operation door is arranged on the surface of the box body on one side, close to the cooling water tank, in the movable box body;
and a plurality of detection doors respectively disposed in the movable cabinet, on a surface of one side to which the second operation door is mounted, and on a surface of the cabinet opposite to the surface of the cabinet to which the second operation door is mounted.
9. The mobile waste foam melting, pelletizing and regenerating device according to claim 1, characterized by further comprising: the industrial touch screen, the cantilever support and the brace granulator are arranged on the industrial touch screen;
the industrial touch screen is arranged on the cantilever support in a rotating mode;
the cantilever support with brace pelleter installs respectively in the mobile box.
10. The mobile waste foam melting, pelletizing and regenerating device according to claim 1, characterized by further comprising: an electric control cabinet and a diesel generator;
the electric control cabinet is connected with the diesel generator and is respectively installed in the movable box body.
CN202222682330.6U 2022-10-12 2022-10-12 Movable waste foamed plastic melting granulation regeneration equipment Active CN218309979U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222682330.6U CN218309979U (en) 2022-10-12 2022-10-12 Movable waste foamed plastic melting granulation regeneration equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222682330.6U CN218309979U (en) 2022-10-12 2022-10-12 Movable waste foamed plastic melting granulation regeneration equipment

Publications (1)

Publication Number Publication Date
CN218309979U true CN218309979U (en) 2023-01-17

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222682330.6U Active CN218309979U (en) 2022-10-12 2022-10-12 Movable waste foamed plastic melting granulation regeneration equipment

Country Status (1)

Country Link
CN (1) CN218309979U (en)

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