CN218295679U - Carbon calciner high-temperature calcined coke waste heat recovery device and system - Google Patents
Carbon calciner high-temperature calcined coke waste heat recovery device and system Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于炭素煅烧炉余热利用技术领域,具体涉及一种碳素煅烧炉高温煅后焦余热回收装置及系统。The utility model belongs to the technical field of waste heat utilization of a carbon calciner, in particular to a waste heat recovery device and system for high-temperature calcined coke in a carbon calciner.
背景技术Background technique
这里的陈述仅提供与本实用新型相关的背景技术,而不必然地构成现有技术。The statements herein only provide background technology related to the present invention and do not necessarily constitute prior art.
炭素生产过程中有高温煅烧环节,高温煅后焦离开煅烧工序时的温度一般在800~1000℃左右,含有大量热量。目前,对高温煅后焦的冷却方式一般是采用循环水对其进行冷却,然后将升温后的循环水输送至空气冷却塔进行风冷,降温后的循环水对高温煅后焦进行循环冷却。There is a high-temperature calcination link in the carbon production process. The temperature of the coke after high-temperature calcination when it leaves the calcination process is generally around 800-1000°C, which contains a lot of heat. At present, the cooling method of high-temperature calcined coke is generally to use circulating water to cool it, and then transport the heated circulating water to an air cooling tower for air cooling, and the cooled circulating water to circulate and cool high-temperature calcined coke.
采用该冷却方法主要存在以下两个问题:(1)造成高温煅后焦所携带热量未得到回收利用,完全浪费;(2)高温煅后焦冷却过程需要蒸发大量的循环冷却水,造成大量的冷却水的消耗。This cooling method mainly has the following two problems: (1) the heat carried by the high-temperature calcined coke is not recycled and is completely wasted; (2) the cooling process of the high-temperature calcined coke needs to evaporate a large amount of circulating cooling water, resulting in a large amount of Cooling water consumption.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的是提供一种碳素煅烧炉高温煅后焦余热回收装置及系统。Aiming at the deficiencies in the prior art, the purpose of this utility model is to provide a waste heat recovery device and system for high-temperature calcined coke in a carbon calciner.
为了实现上述目的,本实用新型是通过如下的技术方案来实现:In order to achieve the above object, the utility model is realized through the following technical solutions:
第一方面,本实用新型提供一种碳素煅烧炉高温煅后焦余热回收装置,为立式结构,自上向下依次为进料段、蒸发段和深冷段,其中,In the first aspect, the utility model provides a carbon calciner high-temperature calcined coke waste heat recovery device, which is a vertical structure, and consists of a feeding section, an evaporation section and a cryogenic section from top to bottom, wherein,
所述蒸发段包括环形给水管、若干蒸发管和集汽管,若干蒸发管均并列竖向安装在给水管上,形成水冷壁,围成冷却空腔;集汽管位于蒸发管的上方,且与各个蒸发管连通;The evaporating section includes an annular water supply pipe, several evaporating pipes and steam collecting pipes, and several evaporating pipes are vertically installed on the water supply pipes side by side to form a water wall and enclose a cooling cavity; the steam collecting pipes are located above the evaporating pipes, and Connected with each evaporation tube;
所述深冷段包括深冷套,深冷套围成深冷腔,深冷套上设置有进口和出口。The cryogenic section includes a cryogenic jacket that encloses a cryogenic cavity, and the cryogenic jacket is provided with an inlet and an outlet.
第二方面,本实用新型提供一种碳素煅烧炉高温煅后焦余热回收系统,包括所述蒸发冷却装置、除氧装置、汽水分离装置和过热装置;In the second aspect, the utility model provides a waste heat recovery system for high-temperature calcined coke in a carbon calciner, including the evaporative cooling device, oxygen removal device, steam-water separation device and superheating device;
蒸发冷却装置的深冷套进口与软水进口管道连接,深冷套出口通过除氧装置与蒸发段的给水管连接,集气管的出口与所述汽水分离装置进口连接,汽水分离装置出口与所述过热装置连接。The inlet of the cryojacket of the evaporative cooling device is connected to the soft water inlet pipe, the outlet of the cryojacket is connected to the water supply pipe of the evaporation section through the oxygen removal device, the outlet of the air collecting pipe is connected to the inlet of the steam-water separation device, and the outlet of the steam-water separation device is connected to the Overheating device connection.
上述本实用新型的一种或多种实施例取得的有益效果如下:The beneficial effects obtained by one or more embodiments of the utility model described above are as follows:
高温煅后焦自上方加入,其高温对蒸发管内的冷却水加热,冷却水经加热后形成蒸汽,蒸汽可以用作其他用途(如可送至蒸汽管网或用于汽机拖动水泵、风机等),避免了冷却水的消耗,降低了全厂的用电量,降低了企业的生产成本,增加了产品的市场竞争力,提高了企业效益。High-temperature calcined coke is added from above, and its high temperature heats the cooling water in the evaporation tube, and the cooling water is heated to form steam, which can be used for other purposes (for example, it can be sent to the steam pipe network or used for steam turbines to drive water pumps, fans, etc. ), avoiding the consumption of cooling water, reducing the power consumption of the whole plant, reducing the production cost of the enterprise, increasing the market competitiveness of the product, and improving the enterprise's benefit.
集汽管的设置便于对产生蒸汽的收集,方便蒸汽的外排。The setting of the steam collecting pipe facilitates the collection of the generated steam and facilitates the discharge of the steam.
给水管位于底部,高温煅后焦自上方加入,冷却水自下往上逐渐升温,高温煅后焦自上而下逐渐降温,利用最热的高温煅后焦产生蒸汽,可以有效提高蒸汽的产生量和蒸汽温度。The water supply pipe is located at the bottom, the high-temperature calcined coke is fed from above, the cooling water gradually heats up from bottom to top, and the high-temperature calcined coke gradually cools down from top to bottom. Using the hottest high-temperature calcined coke to generate steam can effectively increase the generation of steam volume and steam temperature.
在蒸发段下方设置深冷段,用于对高温煅后焦进行深冷处理,以提高对高温煅后焦的余热利用率,同时可以对冷却水进行预热,以提高蒸汽的产生量。A cryogenic section is set below the evaporating section for cryogenic treatment of high-temperature calcined coke to improve the utilization rate of waste heat of high-temperature calcined coke, and at the same time preheat the cooling water to increase steam generation.
附图说明Description of drawings
构成本实用新型的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model.
图1是本实用新型的一个或多个实施例的蒸发冷却装置的主视图结构示意图;Fig. 1 is a front view schematic diagram of an evaporative cooling device according to one or more embodiments of the present invention;
图2是本实用新型的一个或多个实施例的蒸发冷却装置的侧视图结构示意图;Fig. 2 is a side view structural schematic diagram of an evaporative cooling device according to one or more embodiments of the present invention;
图3是本实用新型的一个或多个实施例的煅后焦余热利用系统的结构示意图。Fig. 3 is a schematic structural view of a waste heat utilization system of calcined coke according to one or more embodiments of the present invention.
图中,1、进料段;2-排气管;3-蒸发管;4-给水管;5-深冷套; 6-深冷腔;7-过热装置;8-汽水分离装置;9-蒸发冷却装置;10-除氧装置。In the figure, 1. Feed section; 2- Exhaust pipe; 3- Evaporation pipe; 4- Water supply pipe; 5- Cryogenic jacket; 6- Cryogenic cavity; 7- Superheating device; Evaporative cooling device; 10-deoxygenation device.
具体实施方式detailed description
应该指出,以下详细说明都是例示性的,旨在对本实用新型提供进一步的说明。除非另有指明,本实用新型使用的所有技术和科学术语具有与本实用新型所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed descriptions are all exemplary and are intended to provide further description of the present utility model. Unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the art to which this application belongs.
第一方面,本实用新型提供一种碳素煅烧炉高温煅后焦余热回收装置,为立式结构,自上向下依次为进料段、蒸发段和深冷段,其中,In the first aspect, the utility model provides a carbon calciner high-temperature calcined coke waste heat recovery device, which is a vertical structure, and consists of a feeding section, an evaporation section and a cryogenic section from top to bottom, wherein,
所述蒸发段包括环形给水管、若干蒸发管和集汽管,若干蒸发管均并列竖向安装在给水管上,形成水冷壁,围成冷却空腔;集汽管位于蒸发管的上方,且与各个蒸发管连通;The evaporating section includes an annular water supply pipe, several evaporating pipes and steam collecting pipes, and several evaporating pipes are vertically installed on the water supply pipes side by side to form a water wall and enclose a cooling cavity; the steam collecting pipes are located above the evaporating pipes, and Connected with each evaporation tube;
所述深冷段包括深冷套,深冷套围成深冷腔,深冷套上设置有进口和出口。The cryogenic section includes a cryogenic jacket that encloses a cryogenic cavity, and the cryogenic jacket is provided with an inlet and an outlet.
在一些实施例中,相邻两个蒸发管之间通过板体连接。以便于起到良好的加固效果。In some embodiments, two adjacent evaporation tubes are connected by a plate. In order to play a good reinforcement effect.
优选的,所述板体为中空板体。蒸发管之间通过中空板体连通,以保证各个蒸发管内的液位一致,进而提高给水的可控性。Preferably, the plate body is a hollow plate body. The evaporating tubes are connected through hollow plates to ensure that the liquid level in each evaporating tube is consistent, thereby improving the controllability of the water supply.
在一些实施例中,部分或全部蒸发管上设置有翅片,翅片沿蒸发管的母线设置。In some embodiments, part or all of the evaporation tubes are provided with fins, and the fins are arranged along the generatrix of the evaporation tubes.
翅片的设置可以有效提高换热面积,提高换热效率。The arrangement of the fins can effectively increase the heat exchange area and improve the heat exchange efficiency.
在一些实施例中,所述深冷腔的出口为缩径结构。深冷腔为缩口结构,便于使冷却后的煅后焦的排出速度得到有效控制,进而有利于提高煅后焦在蒸发冷却装置内的停留时间,以保证余热回收效率。In some embodiments, the outlet of the cryogenic chamber has a reduced-diameter structure. The cryogenic cavity has a necking structure, which facilitates the effective control of the discharge speed of the cooled calcined coke, which in turn helps to increase the residence time of the calcined coke in the evaporative cooling device to ensure the efficiency of waste heat recovery.
优选的,所述深冷腔为漏斗状结构。Preferably, the cryogenic chamber is a funnel-shaped structure.
在一些实施例中,所述水冷壁的外侧设置有壳体。壳体的设置便于对水冷壁进行支撑和防护。In some embodiments, the outer side of the water cooling wall is provided with a casing. The arrangement of the casing is convenient for supporting and protecting the water cooling wall.
在一些实施例中,所述进料段的材质为耐高温材质。In some embodiments, the material of the feed section is a high temperature resistant material.
优选的,所述进料段为扩径结构,便于进料。Preferably, the feeding section has an enlarged diameter structure, which is convenient for feeding.
第二方面,本实用新型提供一种碳素煅烧炉高温煅后焦余热回收系统,包括所述蒸发冷却装置、除氧装置、汽水分离装置和过热装置;In the second aspect, the utility model provides a waste heat recovery system for high-temperature calcined coke in a carbon calciner, including the evaporative cooling device, oxygen removal device, steam-water separation device and superheating device;
蒸发冷却装置的深冷套进口与软水进口管道连接,深冷套出口通过除氧装置与蒸发段的给水管连接,集气管的出口与所述汽水分离装置进口连接,汽水分离装置出口与所述过热装置连接。The inlet of the cryojacket of the evaporative cooling device is connected to the soft water inlet pipe, the outlet of the cryojacket is connected to the water supply pipe of the evaporation section through the oxygen removal device, the outlet of the air collecting pipe is connected to the inlet of the steam-water separation device, and the outlet of the steam-water separation device is connected to the Overheating device connection.
下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
实施例1Example 1
如图1、图2所示,一种碳素煅烧炉高温煅后焦余热回收装置,为立式结构,自上向下依次为进料段1、蒸发段和深冷段,其中,所述蒸发段包括环形给水管4、若干蒸发管3和集汽管,若干蒸发管3 均并列竖向安装在给水管4上,形成水冷壁,围成冷却空腔;集汽管位于蒸发管3的上方,且与各个蒸发管3连通;所述深冷段包括深冷套5,深冷套5围成深冷腔6,深冷套5上设置有进口和出口。As shown in Figure 1 and Figure 2, a waste heat recovery device for high-temperature calcined coke in a carbon calcination furnace is a vertical structure, and it consists of a
相邻两个蒸发管3之间通过板体连接,板体为中空板体,利用中空板体将蒸发管3之间相互连通。蒸发管3之间通过中空板体连通,以保证各个蒸发管3内的液位一致,进而提高给水的可控性。板体具有一定的厚度,用于将蒸发管3进行加固。Two
部分蒸发管3上设置有翅片,翅片沿蒸发管3的母线设置,即翅片7的板体平行于蒸发管3的母线设置。翅片的设置可以有效提高换热面积,提高换热效率。Part of the
深冷腔6整体为漏斗状结构,小径端和大径端的横截面积制备为 1:4。在水冷壁的外侧设置有壳体,壳体紧靠水冷壁设置。进料段的材质为耐高温材质,将进料段设置为扩径结构,便于进料。The
实施例2Example 2
如图3所示,碳素煅烧炉高温煅后焦余热回收系统,包括所述蒸发冷却装置9、除氧装置10、汽水分离装置8和过热装置7;As shown in Figure 3, the waste heat recovery system for high-temperature calcined coke in a carbon calciner includes the
蒸发冷却装置9的深冷套5进口与软水进口管道连接,深冷套5 出口通过除氧装置10与蒸发段的给水管连接,集气管的出口与所述汽水分离装置8进口连接,汽水分离装置8出口与所述过热装置7连接。The inlet of the
高温煅后焦从蒸发冷却装置9入口进入,在蒸发冷却装置9中,高温煅后焦与蒸发段中冷却水进行换热。煅后焦从蒸发段出来后即进入下部深冷段,再与深冷段的深冷套5中的冷却介质进行换热,吸收中低温煅后焦热量,软水被加热后被送至除氧装置10进行除氧,除完氧的介质再进入上部蒸发段。软水进入上部蒸发段后与高温煅后焦进行换热,介质蒸发成汽水混合物,通过管道引至汽水分离元件,经汽水分离装置8分离后送至过热装置7,经过热装置7提温后送至蒸汽管网或者用于汽机拖动水泵、风机等。The high-temperature calcined coke enters from the entrance of the
经过除氧装置10除氧后的软水也可以与汽水分离装置内的汽水水混合物进行换热,软水被进一步加热后进入蒸发冷却装置9,对高温煅后焦进行冷却,汽水混合物中的汽被进一步冷凝。The soft water deoxidized by the
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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