CN218293487U - Comprehensive pore-forming equipment - Google Patents

Comprehensive pore-forming equipment Download PDF

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Publication number
CN218293487U
CN218293487U CN202222920993.7U CN202222920993U CN218293487U CN 218293487 U CN218293487 U CN 218293487U CN 202222920993 U CN202222920993 U CN 202222920993U CN 218293487 U CN218293487 U CN 218293487U
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China
Prior art keywords
punching
steel rail
assembly
rail
retaining wall
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Active
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CN202222920993.7U
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Chinese (zh)
Inventor
牛财成
张永
苑玉超
吴向阳
严晓科
杜志峰
张立那
王星文
刘宏伟
刘家厚
吴红义
潘云卿
赵书涛
董文武
刘玉龙
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First Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd
Third Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd
Original Assignee
First Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd
Third Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd
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Application filed by First Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd, Third Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd filed Critical First Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd
Priority to CN202222920993.7U priority Critical patent/CN218293487U/en
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Abstract

The utility model relates to an equipment fixing technical field especially relates to a synthesize pore-forming equipment, aim at solving the problem that complex operation, intensity of labour are big when equipment fixing punches. The utility model comprises a walking chassis, a steel rail punching mechanism, a retaining wall punching mechanism and a ground punching mechanism; the walking chassis moves along the steel rail; the steel rail punching mechanism comprises a steel rail punching assembly, the steel rail punching assembly comprises a drill bit which is horizontally arranged and is used for punching holes which are vertical to the length direction of the steel rail on the side surface of the steel rail; the retaining wall punching mechanism comprises a telescopic arm and a retaining wall punching assembly; the water drill is used for forming a hole vertical to the retaining wall on the retaining wall; the ground punching mechanism is arranged on the walking chassis and used for punching holes on the track plate. The utility model discloses a location of the position of punching is realized to the walking chassis to can punch to rail, barricade and track board simultaneously, improve the degree of automation that punches, avoid repeated measurement and instrument switching, simplify work step, reduce intensity of labour.

Description

Comprehensive pore-forming equipment
Technical Field
The utility model relates to an equipment fixing technical field especially relates to a synthesize pore-forming equipment.
Background
At present, in the signal construction process of a high-speed railway, various devices such as capacitors, transponders, boxes, device leads and the like are installed. When the equipment is installed, holes need to be drilled on the track plate, the steel rail and the retaining wall for installing the equipment, the support, threading and the like, the drilling modes and specifications are various, manual construction is needed, repeated measurement and positioning are needed in the construction process, tools are repeatedly switched, and the operation is complex and the labor intensity is high.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a synthesize pore-forming equipment complex operation, the big problem of intensity of labour when punching in order to solve the equipment fixing.
In order to solve the technical problem, the utility model provides a technical scheme lies in:
a comprehensive pore-forming device comprises a walking chassis, a steel rail punching mechanism, a retaining wall punching mechanism and a ground punching mechanism; the walking chassis moves along the steel rail; the steel rail punching mechanism is arranged on the traveling chassis and comprises a steel rail punching assembly, wherein the steel rail punching assembly comprises a drill bit which is horizontally arranged and is used for punching holes which are vertical to the length direction of the steel rail on the side surface of the steel rail; the steel rail punching assembly can rotate around the vertical axis; the retaining wall punching mechanism comprises a telescopic arm and a retaining wall punching assembly; one end of the telescopic arm is connected with the walking chassis, and the other end of the telescopic arm is connected with the retaining wall punching assembly; the telescopic arm is telescopic along the horizontal direction to drive the retaining wall punching assembly to move, the retaining wall punching assembly comprises a horizontally arranged water drill, and the water drill is used for forming a hole perpendicular to the retaining wall on the retaining wall; the ground punching mechanism is arranged on the walking chassis and used for punching on the track plate.
Furthermore, the walking chassis comprises a rail clamping assembly, and the rail clamping assembly comprises a clamping jaw and a limiting block connected with the clamping jaw; the two clamping jaws are symmetrically arranged and configured to move oppositely in the horizontal direction so as to clamp the steel rail; the limiting block is arranged on one side, close to the clamping jaws, and is used for being clamped with the groove of the steel rail.
Furthermore, the steel rail punching assembly also comprises a mounting seat and a chamfer drill; the mounting seat can move along the direction parallel to the axis of the drill bit; the chamfer drill and the drill bit are installed on the installation seat, the chamfer drill and the drill bit are coaxially arranged, the feeding direction is opposite, and the distance between the chamfer drill and the drill bit is larger than the width of the steel rail.
Further, the steel rail punching assembly further comprises a connecting plate, a first lead screw and a first nut; the first lead screw is rotationally connected to the connecting plate, and the axis of the first lead screw is parallel to the axis of the drill bit; the first screw nut is arranged on the mounting seat and is rotationally connected with the first screw rod; the first lead screw rotates to drive the mounting base to move along the axis direction of the drill bit.
Furthermore, the steel rail punching mechanism also comprises a cross beam, the cross beam is horizontally arranged and vertical to the length direction of the steel rail, and the cross beam can move along the vertical direction; the cross beam is rotationally connected with the connecting plate, and the connecting plate can rotate around the axis in the vertical direction; the steel rail punching mechanism comprises two steel rail punching assemblies which are symmetrically arranged and respectively connected to two ends of the cross beam.
Further, the steel rail punching assembly also comprises a limiting plate, and the limiting plate is connected to the connecting plate; the limiting plate is provided with a U-shaped groove with a downward opening, and the U-shaped groove is clamped on the steel rail.
Furthermore, the retaining wall punching assembly comprises a telescopic rod which is vertically arranged and connected with the telescopic arm; the lower end of the telescopic rod is connected with the water drill so as to drive the water drill to move in the vertical direction.
Furthermore, the comprehensive hole forming equipment also comprises a ground hole punching mechanism, wherein the ground hole punching mechanism comprises a mechanical arm and an execution assembly; one end of the mechanical arm is connected with the walking chassis, and the other end of the mechanical arm is connected with the execution assembly; the execution assembly comprises an electric hammer and a metal detector; the metal detector is used for detecting the position of the steel bar, and the electric hammer is used for punching.
Furthermore, the comprehensive pore-forming equipment also comprises a data transmission system, wherein the data transmission system comprises a data collection module and a data sending module; the data collecting module is used for collecting working data, and the data sending module is used for sending the working data to the server
Furthermore, the execution assembly also comprises a dust suction unit and a dust blowing unit; the dust collection unit comprises a vacuum generator and a first dust cover, wherein the first dust cover is connected with the vacuum generator and is used for covering the punching area to collect dust generated in punching; the dust blowing unit includes a second dust cover and a dust blowing pipe, the dust blowing pipe is insertable into the hole and blows air into the hole, and the second dust cover is used for collecting blown dust.
Synthesize above-mentioned technical scheme, the utility model discloses the technological effect that can realize lies in:
the utility model provides a comprehensive pore-forming device, which comprises a walking chassis, a steel rail punching mechanism, a retaining wall punching mechanism and a ground punching mechanism; the walking chassis moves along the steel rail; the steel rail punching mechanism is arranged on the traveling chassis and comprises a steel rail punching assembly, wherein the steel rail punching assembly comprises a drill bit which is horizontally arranged and is used for punching holes which are vertical to the length direction of the steel rail on the side surface of the steel rail; the steel rail punching assembly can rotate around the vertical axis; the retaining wall punching mechanism comprises a telescopic arm and a retaining wall punching assembly; one end of the telescopic arm is connected with the walking chassis, and the other end of the telescopic arm is connected with the retaining wall punching assembly; the telescopic arm is telescopic along the horizontal direction to drive the retaining wall punching assembly to move, the retaining wall punching assembly comprises a horizontally arranged water drill, and the water drill is used for forming a hole perpendicular to the retaining wall on the retaining wall; the ground punching mechanism is arranged on the walking chassis and used for punching on the track plate.
The utility model provides a comprehensive pore-forming device which drives a punching mechanism to move along a steel rail through the movement of a walking chassis so as to realize the positioning of a punching position; and punch the mechanism to rail, barricade, track board respectively through the rail, improved the degree of automation of punching through the integration of mechanism, reduced the degree of difficulty of punching, the accessible sets up walking chassis's displacement and punches highly to fix a position fast and punch the hole of fixed position, has avoided the switching of measurement, location and instrument relapse, has simplified work step, has reduced intensity of labour.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an integrated hole forming apparatus according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an operating state of the comprehensive hole forming device provided by the embodiment of the present invention;
FIG. 3 is a schematic structural view of a walking chassis;
FIG. 4 is a front view of the walking chassis;
FIG. 5 is a cross-sectional view of the clamp rail assembly;
FIG. 6 is a schematic structural view of a rail punching mechanism;
FIG. 7 is a schematic view of the rail perforating assembly;
FIG. 8 is a schematic view of the transmission of the drill bit and the chamfer drill;
FIG. 9 is a schematic view of the telescopic arm;
FIG. 10 is a schematic view of a wall perforating assembly;
FIG. 11 is a schematic structural view of a retaining wall perforating mechanism;
FIG. 12 is a schematic view of the wall perforating assembly;
FIG. 13 is a schematic diagram of an execution block.
An icon: 100-a walking chassis; 200-a steel rail punching mechanism; 300-retaining wall punching mechanism; 400-a ground punch mechanism; 110-a rail clamping assembly; 120-road wheels; 130-a driving wheel; 210-a rail perforating assembly; 220-a cross beam; 310-a telescopic arm; 320-retaining wall perforating assembly; 410-a robotic arm; 420-an execution component; 111-jaws; 112-a stopper; 113-a hydraulic cylinder; 114-a limiting seat; 115-opening and closing gear; 211-a drill bit; 212-a mount; 213-chamfering; 214-a first connecting shaft; 215-connecting plate; 216-a connection seat; 217-limiting plate; 218-a drive motor; 321-rhinestone; 322-a telescopic rod; 421-electric hammer; 422-metal detector; 423-dust suction unit; 424-dust blowing unit; 425-jacking cylinder; a-a second dust cover; b-a dust blowing pipe.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Some embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The embodiments described below and the features of the embodiments can be combined with each other without conflict.
Equipment need drill hole on the track board when installation and be used for the installation inflation bolt and cross the line, and the form and the specification of drilling are various, need artifical construction, need repeated measurement location and switching tool repeatedly in the work progress, complex operation and intensity of labour are big.
In view of the above, the present invention provides a comprehensive hole forming apparatus, which includes a traveling chassis 100, a rail punching mechanism 200, a retaining wall punching mechanism 300, and a ground punching mechanism 400; the traveling chassis 100 moves along the steel rail; the steel rail punching mechanism 200 is mounted on the walking chassis 100 and comprises a steel rail punching assembly 210, wherein the steel rail punching assembly 210 comprises a drill bit 211 which is horizontally arranged and is used for punching a hole which is vertical to the length direction of the steel rail on the side surface of the steel rail; the rail boring assembly 210 is rotatable about a vertical axis; the wall perforating mechanism 300 comprises a telescopic arm 310 and a wall perforating assembly 320; one end of the telescopic arm 310 is connected with the walking chassis 100, and the other end is connected with the retaining wall punching assembly 320; the telescopic arm 310 extends and retracts in the horizontal direction to drive the retaining wall punching assembly 320 to move, the retaining wall punching assembly 320 comprises a water drill 321 which is horizontally arranged, and the water drill 321 is used for forming a hole which is vertical to the retaining wall; the ground punching mechanism 400 is mounted to the traveling chassis 100 and used to punch holes in the track plate.
The comprehensive pore-forming equipment provided by the utility model drives the punching mechanism to move along the steel rail through the movement of the walking chassis 100 so as to realize the positioning of the punching position; and punch to rail, barricade and track board respectively through rail mechanism 200, barricade mechanism 300 and ground mechanism 400 of punching, improved the degree of automation of punching through the integration of mechanism, reduced the degree of difficulty of punching, the accessible sets up walking chassis 100's displacement and punches highly to fix a position fast and punch the hole of fixed position, has avoided the switching of repeated measurement, location and instrument, has simplified working procedure, has reduced intensity of labour.
The structure and shape of the integrated pore-forming apparatus provided in this embodiment will be described in detail below with reference to fig. 1 to 13:
the integrated hole forming apparatus provided in this embodiment includes a traveling chassis 100, a rail punching mechanism 200, a retaining wall punching mechanism 300, and a ground punching mechanism 400, as shown in fig. 1 and 2. The steel rail punching mechanism 200, the retaining wall punching mechanism 300 and the ground punching mechanism 400 are all installed on the traveling chassis 100 and move along the steel rail under the driving of the traveling chassis 100. Wherein the cross section of the steel rail is I-shaped.
In an alternative of this embodiment, the traveling chassis 100 includes a rail clamping assembly 110, traveling wheels 120, driving wheels 130, and a chassis frame body, as shown in fig. 3 and 4. The clamping rail assembly 110, the road wheels 120 and the driving wheels 130 are all mounted on the chassis frame body. The rail clamping assembly 110 includes a claw 111, a stopper 112, a hydraulic cylinder 113, a stopper seat 114, and an opening and closing gear 115. Specifically, as shown in fig. 5, two claws 111 are symmetrically arranged and slidably connected to the stopper seat 114, and are configured to be moved in a horizontal direction to clamp the rail; the limiting block 112 is arranged on one side, close to the clamping jaw 111, of the steel rail and used for being clamped with a groove of the steel rail, the hydraulic cylinder 113 is installed on the limiting seat 114 and connected with one clamping jaw 111, one end, away from the limiting block 112, of the clamping jaw 111 is provided with teeth, the teeth are in gear rack transmission with an opening and closing gear 115, and the opening and closing gear 115 is rotatably connected to the limiting seat 114. Can promote jack catch 111 through rotating hydraulic cylinder 113 and remove and rotate with drive opening and shutting gear 115, and then the gear that opens and shuts drives another jack catch 111 and removes to make the interval change of two jack catches 111, in order to realize the contact of stopper 112 and rail and break away from, in order to make walking chassis 100 and rail reliable contact with this, guarantee walking chassis 100 operation stability and location accuracy, and then guarantee the accuracy of punching the position.
In this embodiment, the chassis support body adopts high-quality steel pipe concatenation to weld, can increase the whole rigidity of chassis when lightening.
In this embodiment, along the length direction of the steel rail, the driving wheel 130 is disposed between the two traveling wheels 120, and the traveling wheels 120 are abutted to the upper end surface of the steel rail. Further, the driving wheel 130 and the road wheel 120 are connected by chain transmission to transmit power, so as to drive the road wheel 120 to rotate forward or backward to realize forward or backward movement. In this embodiment, the driving wheel 130 is driven by a dc motor. In addition, the road wheels 120 are coated with polyurethane to reduce wear.
In an alternative of this embodiment, the rail perforating mechanism 200 includes a rail perforating assembly 210 and a beam 220; as shown in fig. 6, the cross member 220 is horizontally disposed and perpendicular to the length direction of the rails, and the cross member 220 can move in the vertical direction. Specifically, the cross beam 220 is connected with the walking chassis 100 through a vertically arranged linear guide rail, and drives the cross beam 220 to move up and down through screw transmission. The lead screw is vertically arranged between the two parallel linear guide rails, the guide rails of the lead screw and the linear guide rails are arranged on the walking chassis 100, the sliding block is connected with the cross beam 220, the screw nut is connected with the cross beam 220, the lead screw is driven by the servo motor to rotate, and then the screw nut is driven to move so as to drive the cross beam 220 to move.
Further, the steel rail punching mechanism 200 comprises two steel rail punching assemblies 210, wherein the two steel rail punching assemblies 210 are symmetrically arranged and respectively connected to two ends of the cross beam 220, and are used for respectively punching two steel rails from the outer sides.
Specifically, the steel rail punching assembly 210 includes a connecting seat 216, a connecting plate 215, a first lead screw, a first nut, a mounting seat 212, a drill 211, a chamfer drill 213, a driving wheel, a first driven wheel, a first connecting shaft 214, a second driven wheel, and a third driven wheel, as shown in fig. 7 and 8. Wherein, connecting seat 216 is connected and can rotate around the axis of vertical direction with crossbeam 220, is connected through the axle between connecting seat 216 and the crossbeam 220 promptly, and axle one end is connected with crossbeam 220, and the other end cartridge is in connecting seat 216, and connecting seat 216 can rotate around the axle. The shaft is provided with a gear, the connecting seat 216 is provided with a gear, and the rotation of the connecting plate 215 can be realized through the gear driving. The driving method is a known structure and has various implementation methods, such as using a rotating motor, and the like, which are not described herein. It will be apparent that the actuating assembly can be rotated 360 deg. in the horizontal plane.
One end of the connecting seat 216, which is away from the cross beam 220, is connected to the connecting plate 215, and the connecting plate 215 is driven to rotate in a horizontal plane by the rotation of the connecting seat 216. The connecting plate 215 is connected with the mounting base 212 through a horizontally arranged linear guide rail, a sliding block of the linear guide rail is arranged on the connecting plate 215, and the guide rail is arranged on the mounting base 212; meanwhile, the first lead screw is rotatably connected to the connecting plate 215, the axis of the first lead screw is parallel to the axis of the drill bit 211, the first nut is mounted on the mounting base 212 and rotatably connected with the first lead screw, the first lead screw is driven by the motor to rotate so as to drive the first nut, and then the mounting base 212 is driven to move along the axis direction of the drill bit 211. Obviously, the first lead screw and the linear guide rail are parallel to each other.
In this embodiment, the driving motor 218 is installed on the mounting base 212, the driving motor 218 is connected to the driving wheel and the drill 211, the first driven wheel and the second driven wheel are coaxially disposed with the first connecting shaft 214 and are installed on the first connecting shaft 214, the first connecting shaft 214 and the third driven wheel are rotatably connected to the mounting base 212, and the third driven wheel is coaxially disposed with the chamfering drill 213 and is connected to the chamfering drill 213. The driving motor 218 drives the driving wheel to rotate, and further drives the drill bit 211 and the first driven wheel to rotate, the first driven wheel drives the first connecting shaft 214 to rotate, the first connecting shaft 214 drives the second driven wheel to rotate, the second driven wheel drives the third driven wheel to rotate, and the third driven wheel drives the chamfering drill 213 to rotate. The driving wheel and the first driven wheel can be connected by a synchronous belt, and the second driven wheel and the third driven wheel can be connected by a synchronous belt, so that the drill bit 211 and the chamfering drill 213 can be driven to rotate simultaneously by one driving motor 218, as shown in fig. 8.
Further, in order to ensure the accurate punching height, the steel rail punching assembly 210 further comprises a limiting plate 217, and the limiting plate 217 is connected to the connecting plate 215; the limiting plate 217 is provided with a U-shaped groove with a downward opening, the U-shaped groove is clamped on the steel rail, and a bottom plate of the U-shaped groove is abutted against the upper end surface of the steel rail. The limiting plate 217 can move relative to the connecting plate 215 along the vertical direction to adjust the punching height in the punching vertical direction, and specifically, the limiting plate 217 is connected with the connecting plate 215 through a vertically arranged screw, as shown in fig. 7, so as to adjust the position of the limiting plate 217 in the vertical direction.
The rail punch mechanism 200 works as follows:
in the non-operating state, the axial direction of the drill 211 is parallel to the rail, so as to reduce the width of the rail boring mechanism 200 and improve the passing ability, as shown in fig. 1. During punching, the connecting plate 215 rotates until the drill bit 211 is perpendicular to the steel rail, as shown in fig. 6, then the beam 220 moves downward until the limiting plate 217 abuts against the steel rail, at this time, the drill bit 211 and the chamfering bit 213 are respectively located at two sides of the steel rail, the driving motor 218 is started to drive the drill bit 211 and the chamfering bit 213 to rotate, and then the mounting base 212 moves along the axial direction of the drill bit 211. The drill 211 is first moved in a direction toward the chamfer drill 213 to perform drilling, and the mount 212 is moved in the opposite direction after completion of drilling to chamfer the hole with the chamfer drill 213.
When continuous punching along the steel rail is needed, the punching operation can be completed only by the reciprocating movement of the mounting seat 212 under the driving of the walking chassis 100.
In an alternative embodiment, the wall perforating mechanism 300 includes a telescoping arm 310 and a wall perforating assembly 320. One end of the telescopic arm 310 is rotatably connected with the walking chassis 100, and the other end is connected with the retaining wall punching assembly 320; the telescopic arm 310 is extended and retracted horizontally to move the retaining wall perforating assembly 320.
Specifically, as shown in fig. 9, the telescopic arm 310 may refer to the telescopic arm 310 of the crane, and at least two sections of arm bodies are used and driven by matching oil cylinders, steel cables, pulleys and the like, and the structure thereof is a known structure and will not be described herein again. The telescopic arm has a larger working radius and can bear the impact of a water drill during working.
The retaining wall punching assembly 320 comprises a horizontal water drill 321 and a vertical telescopic rod 322, as shown in fig. 10, the water drill 321 is used for forming a hole perpendicular to the retaining wall on the retaining wall, the telescopic rod 322 is connected with the telescopic arm 310, and the lower end of the telescopic rod 322 is connected with the water drill 321 to drive the water drill 321 to move in the vertical direction. Specifically, telescopic link 322 includes link, lead screw, and the link is connected with flexible arm 310, and the lead screw rotates to be installed in link and vertical setting, and the screw suit is in the lead screw and is connected with rhinestone 321. The screw rod rotates to drive the screw nut to move, so that the rhinestone 321 is driven to move in the vertical direction.
The operation of wall perforating mechanism 300 is as follows:
in the non-operating state, the telescopic arm 310 is parallel to the steel rail to reduce the width of the equipment and improve the passing ability, as shown in fig. 1. During punching, the telescopic arm 310 is rotated 90 degrees to reach a position perpendicular to the steel rail and extended until the water drill 321 is located on the side of the retaining wall away from the steel rail, as shown in fig. 2 and 11, and then the screw rod is driven to rotate to move the water drill 321 downwards along the vertical direction to the punching position. Finally, the water drill 321 is started and the telescopic arm 310 is contracted to drive the water drill 321 to move towards the retaining wall, thereby completing the drilling, as shown in fig. 12.
In an alternative version of this embodiment, the floor punch mechanism 400 includes a robotic arm 410 and an actuator assembly 420 for completing the punching of the track plate, as shown in fig. 1 and 2. One end of the mechanical arm 410 is connected to the walking chassis 100, the other end of the mechanical arm is connected to the execution component 420, and the mechanical arm 410 is a six-axis mechanical arm which can move in a three-dimensional space to drive the execution component 420 to punch holes; the actuating assembly 420 includes an electric hammer 421, a metal detector 422, a dust suction unit 423, a dust blowing unit 424, and a jacking cylinder 425, as shown in fig. 13. The robotic arm 410 is used to move the actuating assembly 420 to adjust the punching position to compensate for punching requirements, such as vertical holes.
The electric hammer 421 is used to punch holes, and the metal detector 422 is used to detect the position of the steel bars to avoid damaging the steel bars. The dust suction unit 423 includes a vacuum generator and a first dust cover connected to the vacuum generator for covering a punching area to collect dust generated during punching, and particularly, the first dust cover is sleeved on a drill rod of the electric hammer 421; the dust blowing unit 424 includes a second dust cover a and a dust blowing pipe b, which are coaxially disposed, and the dust blowing pipe b may be inserted into and blow air into the hole, and the second dust cover a is used to collect the blown dust.
Wherein the metal detector 422 and the dust blowing unit 424 are respectively connected with the jacking cylinder 425, and the jacking cylinder 425 moves the metal detector 422 and the dust blowing unit 424 to working positions during working.
When punching, at first release metal detector 422 through jacking cylinder 425 in order to confirm the compound requirement of the position of punching, ensure no reinforcing bar, then withdraw metal detector 422, it punches to move electric hammer 421 to the position of punching under the drive of arm 410, when punching, first dust cover covers the region of punching and siphons away the dust that spills over, punch the completion back, arm 410 drives executive component 420 and makes and blow dirt unit 424 remove to the position of punching, blow dirt pipe b and insert the downthehole and blow of beating, blow out downthehole dust with compressed air, the dust that blows out is collected to second dust cover a simultaneously.
In the alternative provided by this embodiment, the walking chassis 100 further includes a water tank for supplying water to the rhinestone 321 to ensure the drilling, and a dust box for receiving the dust collected by the dust suction unit 423 and the dust blowing unit 424 to facilitate uniform treatment.
The comprehensive punching platform provided by the embodiment further comprises a data transmission system, wherein the data transmission system is used for collecting operation data such as punching in real time and sending the data to the server, so that the data can be summarized and verified, the quality of work such as punching can be monitored and corrected in real time, and then a working program can be optimized according to the data. Specifically, the data transmission system comprises a data collection module and a data sending module; the data collection module is used for collecting working data, and the data sending module is used for sending the working data to the server.
The comprehensive punching platform provided by the embodiment integrates a plurality of punching mechanisms together, realizes the integration of drilling on a track plate, a steel rail and a retaining wall, can simultaneously perform punching work, can complete the positioning of three holes by one-time positioning, and can optionally punch the mechanisms according to needs when in use. In addition, can carry out assistance-localization real-time through walking chassis 100's removal on the rail, greatly improve punching efficiency, reduce manual operation's intensity and degree of difficulty. And data are collected in real time through the data transmission system, the punching progress is monitored, the punching quality is guaranteed, the program is optimized, and the digitization and the intellectualization degree of the platform are improved.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims (10)

1. The comprehensive hole forming equipment is characterized by comprising a traveling chassis (100), a steel rail punching mechanism (200), a retaining wall punching mechanism (300) and a ground punching mechanism (400);
the walking chassis (100) moves along the steel rail;
the steel rail punching mechanism (200) is mounted on the walking chassis (100) and comprises a steel rail punching assembly (210); the steel rail punching assembly (210) comprises a drill bit (211) which is horizontally arranged and is used for punching a hole which is vertical to the length direction of the steel rail on the side surface of the steel rail; the steel rail punching assembly (210) can rotate around a vertical axis;
the retaining wall punching mechanism (300) comprises a telescopic arm (310) and a retaining wall punching assembly (320); one end of the telescopic arm (310) is connected with the walking chassis (100), and the other end of the telescopic arm is connected with the retaining wall punching assembly (320); the telescopic arm (310) is telescopic along the horizontal direction so as to drive the retaining wall punching assembly (320) to move, the retaining wall punching assembly (320) comprises a horizontally arranged water drill (321), and the water drill (321) is used for forming holes perpendicular to the retaining wall;
the ground punching mechanism (400) is installed on the walking chassis (100) and used for punching holes on the track plate.
2. The comprehensive hole forming device according to claim 1, wherein the walking chassis (100) comprises a clamping rail assembly (110), and the clamping rail assembly (110) comprises a clamping jaw (111) and a limiting block (112) connected to the clamping jaw (111);
the two clamping jaws (111) are symmetrically arranged and are configured to move towards each other in the horizontal direction so as to clamp the steel rail;
the limiting blocks (112) are arranged on the sides, close to the clamping jaws (111), of the clamping jaws and are used for being clamped with the grooves of the steel rails.
3. The integrated hole forming apparatus of claim 1, wherein the rail boring assembly (210) further comprises a mount (212) and a chamfer drill (213);
the mounting seat (212) is movable in a direction parallel to the axis of the drill bit (211);
the chamfering drill (213) and the drill bit (211) are installed on the installation seat (212), the chamfering drill (213) and the drill bit (211) are coaxially arranged, the feeding direction is opposite, and the distance between the chamfering drill (213) and the drill bit (211) is larger than the width of the steel rail.
4. The integrated hole forming apparatus according to claim 3, wherein the rail boring assembly (210) further comprises a connecting plate (215), a first lead screw, and a first nut;
the first lead screw is rotationally connected to the connecting plate (215), and the axis of the first lead screw is parallel to the axis of the drill bit (211);
the first screw nut is mounted on the mounting base (212) and is in rotary connection with the first lead screw;
the first lead screw rotates to drive the mounting seat (212) to move along the axial direction of the drill bit (211).
5. The integrated hole-forming apparatus according to claim 4, wherein the rail punching mechanism (200) further comprises a beam (220), the beam (220) being horizontally disposed and perpendicular to a length direction of the rail, the beam (220) being vertically movable;
the cross beam (220) is rotatably connected with the connecting plate (215), and the connecting plate (215) can rotate around a vertical axis;
the steel rail punching mechanism (200) comprises two steel rail punching assemblies (210), wherein the two steel rail punching assemblies (210) are symmetrically arranged and are respectively connected to two ends of the cross beam (220).
6. The apparatus of claim 5, wherein the rail perforating assembly (210) further comprises a retainer plate (217), the retainer plate (217) coupled to the web (215);
the limiting plate (217) is provided with a U-shaped groove with a downward opening, and the U-shaped groove is clamped on the steel rail.
7. The comprehensive hole-forming equipment according to claim 6, wherein the retaining wall punching assembly (320) comprises an expansion rod (322), and the expansion rod (322) is vertically arranged and connected with the expansion arm (310);
the lower end of the telescopic rod (322) is connected with the water drill (321) to drive the water drill (321) to move in the vertical direction.
8. The integrated hole forming apparatus of claim 1, wherein the floor-punch mechanism (400) includes a robotic arm (410) and an actuator assembly (420);
one end of the mechanical arm (410) is connected to the walking chassis (100), and the other end of the mechanical arm is connected with the execution assembly (420);
the execution assembly (420) comprises an electric hammer (421) and a metal detector (422); the metal detector (422) is used for detecting the position of the steel bar, and the electric hammer (421) is used for punching.
9. The integrated pore-forming apparatus according to claim 8, wherein the actuating assembly (420) further comprises a dust suction unit (423) and a dust blowing unit (424);
the dust suction unit (423) comprises a vacuum generator and a first dust cover, wherein the first dust cover is connected with the vacuum generator and is used for covering a punching area to collect dust generated in punching;
the dust blowing unit (424) includes a second dust cover (a) and a dust blowing pipe (b), the dust blowing pipe (b) is insertable into the hole and blows air into the hole, and the second dust cover (a) is used for collecting blown dust.
10. The integrated pore-forming apparatus of claim 1, further comprising a data transmission system, said data transmission system comprising a data collection module and a data transmission module;
the data collection module is used for collecting working data, and the data sending module is used for sending the working data to a server.
CN202222920993.7U 2022-11-03 2022-11-03 Comprehensive pore-forming equipment Active CN218293487U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116289359A (en) * 2023-05-17 2023-06-23 中铁电气化局集团有限公司 Railway track drilling machine and drilling method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116289359A (en) * 2023-05-17 2023-06-23 中铁电气化局集团有限公司 Railway track drilling machine and drilling method
CN116289359B (en) * 2023-05-17 2023-08-08 中铁电气化局集团有限公司 Railway track drilling machine and drilling method

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