CN218293104U - Straight rib and frame integrated structural slab - Google Patents

Straight rib and frame integrated structural slab Download PDF

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Publication number
CN218293104U
CN218293104U CN202222445869.XU CN202222445869U CN218293104U CN 218293104 U CN218293104 U CN 218293104U CN 202222445869 U CN202222445869 U CN 202222445869U CN 218293104 U CN218293104 U CN 218293104U
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China
Prior art keywords
frame
panel
straight
folded
structural slab
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CN202222445869.XU
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Chinese (zh)
Inventor
孙慧
张正
史晓辰
韩全中
周波
江华
齐小龙
祖继宏
李明生
张鸿翎
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Qingdao Junying Equipment Technology Co ltd
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Qingdao Junying Equipment Technology Co ltd
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Abstract

The utility model provides an integrative structural slab of straight muscle frame, include the structure mainboard and seal the board, the structure mainboard comprises frame, panel, straight muscle, the panel with frame, straight muscle structure as an organic whole, the frame is hollow tube structure, straight muscle is cell type structure, adopts the process flow production that automatic and semi-automatization combined together to increase substantially production efficiency, and this kind of an organic whole structure makes material utilization rate higher, and overall structure intensity is good, practices thrift and assists the material, and interconnect is more convenient, but wide application in building enclose keep off, anti-wind safety net, climb a net etc. have that structural design is reasonable, light practical, reduce processing technology flow, use advantage in a flexible way, material saving, low in manufacturing cost etc. have use value and economic value that show.

Description

Straight rib and frame integrated structural plate
Technical Field
The utility model belongs to the technical field of building structure board class, specifically speaking relates to an integrative structural slab of straight muscle frame.
Background
The steel plate net that uses on the building encloses the fender at present mostly adopts the structural style of being in the same place panel and independent welding frame combination, panel and frame need multiple technology processing respectively, for example current frame side pipe is respectively the unloading, the loaded down with trivial details course of working such as welding with the net piece welding of unloading again or connecting with a plurality of self tapping nails after the welding, not only waste the material, still consume a large amount of cost of labor, required processing equipment is various, low in production efficiency, the cost of labor is high, the process flow of automation or semi-automatization production line is hardly accomplished to inhomogeneous processing technology.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that relates to in the background art, the utility model provides an integrative structural slab of straight muscle frame of a body structure, automated production efficient, with low costs, easy operation are nimble, specific technical scheme is:
a straight rib and frame integrated structural plate comprises a structural main plate and a sealing plate, wherein the structural main plate comprises a panel, a frame and straight ribs, the panel, the frame and the straight ribs are integrated, the straight ribs are of a groove structure, the frame is of a hollow tube structure, and the straight ribs and the frame are distributed in the same direction; the sealing plate is of a U-shaped structure and is welded with the panel, the frame and the straight rib port into an integral structure.
In the preferred scheme, the frame is folded into a rectangular tube structure, and the front edge of the folded edge is inwards turned to be welded with the panel into an integral structure.
In the preferred scheme, the frame is folded into a rectangular tube structure, and the front edge of the folded edge is welded with the panel into an integral structure.
In the preferred scheme, the frame is folded into a circular tube structure, and the front edge of the folded edge and the panel are welded into an integral structure.
In the preferred scheme, the frame is folded into a concave-convex polyhedral hollow tube structure, and the front edge of the folded edge is welded with the panel to form an integral structure.
In a preferred scheme, a plurality of punched holes are formed in the panel.
In a preferred scheme, the sealing plate is provided with a connecting hole.
Has the advantages that:
first, the utility model has the advantages of reasonable design, the science, retrench, the practicality, simplify present complicated structural style extremely, simple to operate, the commonality is strong, and the wide application encloses fender, scaffold frame outer wall steel sheet net etc. in the building.
Second, the utility model discloses a straight muscle frame body structure board only need two parts combine can, not only simplified main material and subsidiary material kind, also make the production facility investment save by a wide margin, improved material utilization rate, advantages such as low in manufacturing cost have higher using value and economic value.
Thirdly, the integrated structural plate is light in weight and good in wind resistance, the labor intensity of workers at high altitude is reduced, and potential safety hazards are reduced.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a large illustration of an integrated structure plate structure of a straight rib frame;
FIG. 2 is a schematic view of a welding pattern of an inverted frame in an integral structural slab with straight ribs and frames;
FIG. 3 is a large drawing of the welding of the outer inverted frames of the straight rib frame integrated structural plate;
FIG. 4 is a schematic view of a structure of the sealing plate;
FIG. 5 is a perspective view of the installation of the enclosure of the building;
FIG. 6 is a flow chart of a production process of the straight rib frame integrated structural plate.
Symbols in the drawings and description thereof:
a structural main board 1; a frame 1-1; folding the edge 1-1-1; folding the edge of the outer edge by 1-1-2; panels 1-2; 1-3 of straight ribs; punching 1-4; 1-5 of an inner inverted folded edge weld crater; 1-6 of an outer inverted folded edge weld crater; a sealing plate 2; a sealing plate structure 2-1; a sealing plate connecting hole 2-2; a fence post 3; 3-1 of a square tube; mounting holes 3-2; 3-3 of a fixed bottom plate; 3-4 bolt holes; 3-5 of a fixing bolt; a bolt group 4; the ground 5 is hardened.
The specific implementation mode is as follows:
in order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and examples. It should be understood that the embodiments described herein are only for explaining the present invention, and are not used to limit the present invention.
As shown in fig. 1 to 5, a straight rib and frame integrated structural slab comprises a structural main board 1 and a sealing plate 2, wherein the structural main board 1 is provided with a frame 1-1, a panel 1-2 and a straight rib 1-3, the frame 1-1 is internally provided with an interface in the form of an inverted folded edge 1-1-1 and an external inverted folded edge 1-1-2, the frame is welded with the panel 1-2 through an internal inverted folded edge welded junction 1-5 and an external inverted folded edge welded junction 1-6, the sealing plate 2 is in a U-shaped structure and is provided with a sealing plate connecting hole 2-2, and the sealing plate structure 2-1 is buckled at the port of the structural main board 1 and is welded with the structural main board to form an integrated structure.
In order to reduce wind resistance, mesh punching holes 1-4 are processed on the structural main board 1, and the punching rate and the number of straight ribs 1-3 can be determined according to needs.
Example 1:
in this embodiment, the building enclosure comprises enclosure stand column 3, enclosure board and adapting unit, and this embodiment enclosure board chooses for use the utility model discloses a straight muscle frame body structure board, adapting unit preferred is bolt group 4, and enclosure stand column 3 is formed by square pipe 3-1 and PMKD 3-3 welding, is equipped with mounting hole 3-2 on the square pipe 3-1, is equipped with bolt hole 3-4 on PMKD 3-3, will enclose enclosure stand column 3 and fix on sclerosis ground 5 through fixing bolt 3-5.
The building enclosure installation process comprises the steps of firstly installing enclosure upright posts 3 on a hardened ground 5 through fixing bolts 3-5 according to the arrangement intervals of straight rib frame integrated structure plates and leveling, enabling installation holes 3-2 of the enclosure upright posts 3 to be oppositely distributed at the same height, then transversely placing the straight rib frame integrated structure plates 1 into the middle of adjacent enclosure upright posts 3, enabling sealing plate connection holes 2-2 on a sealing plate 2 to be aligned with installation holes 3-2 of the enclosure upright posts 3 on two sides, respectively penetrating the sealing plate connection holes 2-2, the installation holes 3-2 of the enclosure upright posts 3 and connection holes 2-2 of the sealing plate 2 of another adjacent group of straight rib frame integrated structure plates by using screws of bolt groups 4, respectively installing and fixing the straight rib frame integrated structure plates on the enclosure upright posts 3 in the vertical and horizontal directions in the same mode until screwing is completed, and otherwise, operating as a disassembly process.
Referring to fig. 6, an automated production process of the straight rib frame integrated structural plate is shown.
S1: feeding the fixed-length plate surface, namely conveying the fixed-length plate surface to a flattening machine flat plate surface through a feeding frame, eliminating stress and then conveying the fixed-length plate surface to a straight rib rolling production line;
s2: rolling straight ribs, wherein the production flow of the straight ribs is to roll from the middle to two sides step by step, firstly rolling the straight ribs in the middle after entering a straight rib rolling production line, respectively rolling the straight ribs on two sides, and then sequentially entering a frame bending production line after all the straight ribs are rolled;
s3: bending and forming the frame, wherein the rolled straight ribs enter the frame to be bent and formed under the rolling of an orientation wheel, and the frame is bent and formed step by step from outside to inside until the cornice at the outermost edge of the frame is bent to be attached to the panel at the inner side, so that the bending and forming of the frame are finished;
s4: frame welding, namely, when an outermost cornice of the frame is bent to be attached to an inner side panel, the frame is subjected to frame welding, the frame and the inner side panel are always kept in close attachment by using an upper pressing wheel, and the joint of the frame and the inner side panel is subjected to online welding by using a welding gun;
s5: cutting to length, and after the frame is welded, cutting to a specified size on line according to the product specification;
the production processes from S1 to S5 are continuously processed on a production line, and the whole process is an automatic production process flow for the forming of the structural main board.
The welding process of the sealing plate comprises the following steps:
the specific process of step S1 includes: firstly, transplanting a structure main board which is cut to length and blanked to a special working platform, and then respectively buckling sealing plates at two ends of the structure main board and aligning the peripheries of the sealing plates;
the specific process of step S2 includes: and welding the contact part of the sealing plate and the structural main plate by using a welding gun.
The semi-automatic production process of the sealing plate comprises the following steps:
the specific process of step S1 includes: firstly, taking a structure main board subjected to fixed-length blanking from a main board production line through a mechanical arm and transplanting the structure main board to a special welding working platform, then taking a sealing plate by using the mechanical arm and automatically and respectively buckling the sealing plate at two ends of the structure main board and aligning the periphery of the sealing plate;
the specific process of step S2 includes: and then, the contact part of the sealing plate and the structural main board is automatically welded by using the automatic alignment robot welding gun.
The specific process of step S3 includes: and (4) taking and storing the finished product after the sealing plate is welded by using a stacking robot. And then repeating the production flow of S1-S3 for continuous production.
And performing surface treatment as required.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention. The above is only the preferred embodiment of the present invention, and all the equivalent changes and modifications made within the scope of the claims of the present invention should belong to the coverage of the present invention.

Claims (7)

1. The utility model provides a straight muscle frame body structure board which characterized in that: the sealing structure comprises a structural main board and a sealing board, wherein the structural main board comprises a panel, a frame and straight ribs, the panel, the frame and the straight ribs are of an integral structure, the straight ribs are of a groove-shaped structure, the frame is of a hollow tube structure, and the straight ribs and the frame are distributed in the same direction; the sealing plate is of a U-shaped structure and is welded with the panel, the frame and the straight rib port into an integral structure.
2. The integrated structural slab with straight ribs and side frames as claimed in claim 1, wherein: the frame is folded into a rectangular tube structure, and the front edge of the folded edge is inwards turned and welded with the panel into an integral structure.
3. The integrated structural slab with straight rib and frame as claimed in claim 1, wherein: the frame is folded into a rectangular pipe structure, and the front edge of the folded edge is welded with the panel into an integral structure.
4. The integrated structural slab with straight rib and frame as claimed in claim 1, wherein: the frame is folded into a round tube structure, and the front edge of the folded edge is welded with the panel into an integral structure.
5. The integrated structural slab with straight rib and frame as claimed in claim 1, wherein: the frame is folded into a concave-convex polyhedral geometric hollow pipe structure, and the front edge of the folded edge is welded with the panel to form an integral structure.
6. The integrated structural slab with straight rib and frame as claimed in claim 1, wherein: the panel is provided with a plurality of punched holes.
7. The integrated structural slab with straight rib and frame as claimed in claim 1, wherein: the sealing plate is provided with a connecting hole.
CN202222445869.XU 2022-09-15 2022-09-15 Straight rib and frame integrated structural slab Active CN218293104U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222445869.XU CN218293104U (en) 2022-09-15 2022-09-15 Straight rib and frame integrated structural slab

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222445869.XU CN218293104U (en) 2022-09-15 2022-09-15 Straight rib and frame integrated structural slab

Publications (1)

Publication Number Publication Date
CN218293104U true CN218293104U (en) 2023-01-13

Family

ID=84816817

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222445869.XU Active CN218293104U (en) 2022-09-15 2022-09-15 Straight rib and frame integrated structural slab

Country Status (1)

Country Link
CN (1) CN218293104U (en)

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