CN218289647U

CN218289647U - Dustless ton package unloader that semi-automatic lithium electricity was suitable for

Info

Publication number: CN218289647U
Application number: CN202222999698.5U
Authority: CN
Inventors: 冯荟宽; 周伟
Original assignee: Wuxi Lingood Machinery Technology Stock Co ltd
Current assignee: Wuxi Lingood Machinery Technology Stock Co ltd
Priority date: 2022-11-11
Filing date: 2022-11-11
Publication date: 2023-01-13
Anticipated expiration: 2032-11-11

Abstract

The utility model discloses a dustless ton package unloader that semi-automatic lithium electricity was suitable for, its technical scheme main points are: the device comprises a ton bag support, wherein a material discharging barrel body is arranged at the bottom of the ton bag support, an inward opening door is arranged on one side of the material discharging barrel body, a cylinder is fixedly arranged on the outer side of the material discharging barrel body, a pressing plate is fixedly connected to the top of the cylinder, a closed bag opening shell is sequentially arranged around the material discharging barrel body according to a frame, and an outward opening door is welded and arranged outside the closed bag opening shell; the utility model has the characteristics of automatic collection dirt dust exhaust function and cycle, the function is various, the effect is obvious, simple structure, very big reduction on-the-spot raise dust pollution and cleaning load, with the operation of tearing bag open of totally enclosed casing cage cover, the work interval for the dust does not leak, adopts the dead angle to remove dust and inhales the material mouth, reduces the step of artifical clearance, saves time, adopts intelligent blowing flow, and the material order is thrown in the standardization, reduces the raise dust and reveals the probability of revealing with the blowing.

Description

Dustless ton package unloader that semi-automatic lithium electricity was suitable for

Technical Field

The utility model relates to a ton package field of removing dust, in particular to dustless ton package unloader that semi-automatic lithium electricity is suitable for.

Background

The ton bag unloading station is a necessary device in multi-industry raw material feeding, and can effectively inhibit dust flying for the multi-industry powder feeding station. The ton package unloading station mainly comprises an unloading station body, a pulse dust collector, a vibration activation screen and a PLC control system. The powder which is easy to agglomerate and has poor fluidity can have certain functions of breaking lumps and breaking arches. The pneumatic conveying device at the lower end can be smoothly connected, and the equipment can also be directly arranged above the reaction kettle, the material storage tank and other equipment, so that dustless and easy feeding is realized. In present lithium electricity raw and other materials production, the too big and difficult clearance of on-the-spot raise dust, lithium ion battery cathode material lithium iron phosphate is great at the on-the-spot production environmental pollution, I have researched and developed a half automatic ton dustless ton package unloader on the basis of conventional ton bag loading attachment, make the dust not leak and collect at the in-process of a large amount of feed supplements, after carrying out a period of production, can once only retrieve or waste the raise dust of collecting, the manual work has been saved, make the clean more clean and tidy clean of production environment, let the feeding plan of lithium electricity production reasonable high-efficient more.

The existing ton bag on the market keeps the most original dust removal stage of the filter element in the aspect of dust removal, and the method for directly pumping the raised dust from the bucket to reduce the smoke dust emitted outwards has a plurality of defects, firstly, dust removal from the interior of a bin body easily causes that the falling powder is sucked into a dust removal pipeline in the discharging process of the ton bag, so that the filter element is accelerated to age; if the speed of the fan is reduced, the speed of the fan has no effect on reducing raised dust in the bin, and the air quantity and the air pressure of the fan are increased, so that excessive powder enters a filter element of the fan, even the powder loses effect, a large amount of dust is discharged from an outlet of the fan, and the selected dust removal fan can not exert the maximum dust removal efficiency to reach the maximum efficiency; secondly, when the ton bag is opened and discharged, a strand of material inevitably comes out from the opening of the discharge bag, and in the past, the material is continuously accumulated at the bottom of the equipment, so that the pollution of a discharge area is caused.

SUMMERY OF THE UTILITY MODEL

Problem to mention in the background art, the utility model aims at providing a dustless ton package unloader that semi-automatic lithium electricity is suitable for, on keeping the basis of the current function of unloading, totally enclosed ton bag blowing dust removal mechanism has been increased, this kind of totally enclosed ton bag blowing dust removal mechanism, the problem of ton package unloading material splash and raise dust has been solved, can guarantee the clean of actual production and operating personnel's convenience, avoid greatly because of the inevitable material leakage that the people caused, the raise dust is too big, this kind of structure is if be used for ton package unloading station equipment, the manpower and materials loss of enterprise that can significantly reduce, improve the quality of product, the pollution of production environment has been reduced, make the contribution for lithium electricity intelligent production, in order to solve the problem that mentions among the background art.

The above technical purpose of the present invention can be achieved by the following technical solutions:

the utility model provides a dustless ton package unloader that semi-automatic lithium electricity is suitable for, includes ton package support, the bottom installation of ton package support is provided with the blowing staving, one side of blowing staving is provided with the in-opening door, the fixed cylinder that is provided with in the outside of blowing staving, the top fixedly connected with clamp plate of cylinder, airtight unpacking casing is installed according to the frame in proper order around the blowing staving, the outside welded mounting who airtight unpacking casing has the out-opening door, the outer fixed surface that opens the door is provided with sweeps the sign indicating number switch, the bottom dust absorption mouth department of blowing staving is connected with first UNICOM's trachea through the pipe connector, and has the second UNICOM breather pipe through hose connection, the second UNICOM breather pipe sets up the top of ton package support, be connected with pneumatic valve on the second UNICOM pipe, the one end of second UNICOM pipe is connected with dust removal dust arrester casing, the bottom hasp of dust removal dust collection arrester casing is connected with the collecting barrel, the top staple bolt of collecting barrel is connected with the filter core, the top staple bolt of filter core is connected with the volute turbine, the top fixedly connected with the motor of volute turbine, one side of filter core is provided with the blowback blowing package support, the welding on the back blowing package support.

Preferably, the two groups of cylinders are symmetrically arranged on two sides of the discharging barrel body.

Preferably, the two groups of cylinders are fixedly arranged on the surface of the discharging barrel body through screws.

Preferably, the pneumatic valve is fixedly connected with the second joint vent pipe through a first clamp, and the second joint vent pipe is fixedly connected with one end of the dust removal and collection device shell through a second clamp.

Preferably, the bottom of the motor is fixedly mounted on the top of the turbine shell through a plurality of groups of bolts.

Preferably, the filter element is a polyurethane filter element.

To sum up, the utility model discloses mainly have following beneficial effect:

firstly, the utility model has the characteristics of automatic dust collection and dust removal function and cycle, various functions, obvious effect and simple structure, greatly reduces the field dust pollution and cleaning workload, uses the fully-closed shell cage to cover the bag opening operation, has a working interval, prevents dust from leaking, adopts a dead-angle dust removal and suction port, reduces the steps of manual cleaning, saves time, adopts an intelligent material placing process, standardizes the material placing sequence and reduces the probability of dust leakage and material placing leakage;

secondly, the utility model realizes bag pressing action of the ton bag feed opening by utilizing the principle of stable cylinder stroke, further compresses the ton bag feed opening, and realizes reduction of the quantity of leakage of raised dust from the storage container;

thirdly, the utility model discloses seal box non-integral structure, conveniently installs and removes the change accessory after the part is split into, the circular dust removal mouth chain connection dust removal dust collecting device in the dust removal dust collecting device casing in the bottom four corners, conveniently carry out the dust absorption dust collection function to each four corners in the airtight box with single dust removal fan, guaranteed that there is not residual material in the totally-enclosed bag box of opening, saved the operating time of manual cleaning, after the collection dirt of certain time, clear up the collecting vessel on the single dust removal dust collecting device, accomplish the clearance step;

fourthly, the single-machine dust removal and collection device of the utility model absorbs the raised dust in the bin body through the negative pressure turbine fan, after once dust removal, the pressure air bag carries out positive pressure air vibration on the filter cartridge attached with the raised dust, and the raised dust is shaken down to the bottom dust collection barrel to be collected and removed uniformly;

fifth, the utility model discloses a reception port adopts and sweeps yard rifle on-off mechanism, utilizes to sweep yard on-off control and sweeps yard rifle on-off mechanism, avoids the wrong blowing of material, avoids the hatch door to open by mistake and leads to the raise dust too big.

Drawings

Fig. 1 is one of the schematic structural diagrams of the present invention;

fig. 2 is a second schematic structural diagram of the present invention.

Reference numerals: 1. a motor; 2. a volute turbine; 3. a filter element; 4. a back-blowing air bag; 5. a second snorkel; 6. a pneumatic valve; 7. a housing of the dust removing and collecting device; 8. a collecting barrel; 9. sealing the unpacking shell; 10. pressing a plate; 11. a discharging barrel body; 12. a cylinder; 13. opening the door inwards; 14. the first air communicating pipe; 15. An outward opening door; 16. a code scanning switch.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

Referring to fig. 1-2, a dustless ton bag unloader that semi-automatic lithium electricity is suitable for, including ton bag support, the bottom installation of ton bag support is provided with blowing staving 11, blowing staving 11 is used for guaranteeing the airtight space when blowing, one side of blowing staving 11 is provided with interior opening door 13, interior opening door 13 conveniently unties the inner bag, the fixed cylinder 12 that is provided with in outside of blowing staving 11, cylinder 12 adopts the triaxial cylinder for compressing tightly clamp plate 10, the top fixedly connected with clamp plate 10 of cylinder 12, clamp plate 10 relies on cylinder 12 to compress tightly the blowing sack, prevents leaking, airtight package shell 9 is installed according to the frame in proper order around blowing staving 11, airtight package shell 9 is used for guaranteeing the airtight condition of opening the package in-process, airtight package shell 9's outside welding installs outer opening door 15, outer opening door 15 is used for conveniently untiing outer bag and compresses tightly through clamp plate 10, outer fixed surface of outer opening door 15 is provided with sweep code switch 16, sweep code switch confirms whether can open through ton package is open, the bottom of blowing 11 is connected with dust collection bag 5 through the first union of pneumatic valve 5 and is used for preventing dust collection bag 5 from entering through the second union 5 of dust collection bag 5, dust collection tube 5 is connected with the second union 3, dust collection tube 5 is connected with the second union air-bag breather pipe 5, dust collection tube 5 is connected with the second union 3, dust collection tube 5 is connected with the filter cartridge breather pipe 6, dust collection tube 5, dust collection tube 3 is connected with the second union device, dust collection tube 3 again, the dust removal and collection device comprises a dust removal and collection device shell 7, a material collection barrel 8 is connected to the bottom of the dust removal and collection device shell 7 through a hasp, the material collection barrel 8 is used for collecting powder after reverse blowing gas shock, a filter element 3 is connected to the top hoop of the material collection barrel 8, the filter element 3 is used for adsorbing and filtering dust airflow flowing out of a bin after a fan is started, a protection effect is achieved, the top hoop of the filter element 3 is connected with a volute turbine 2, the volute turbine 2 rotates to drive gas to flow outwards, a motor 1 is fixedly connected to the top of the volute turbine 2, the motor 1 mainly provides kinetic energy for negative pressure dust removal, a reverse blowing gas bag 4 is arranged on one side of the filter element 3, the reverse blowing gas bag 4 is used for performing gas shock on the filter element 3 after dust removal work of the fan is finished, and attached dust is removed, and one side of the reverse blowing gas bag 4 is welded on a ton bag support.

Referring to fig. 1-2, two groups of cylinders 12 are provided, and the two groups of cylinders 12 are symmetrically arranged on two sides of the emptying barrel body 11; the principle that 12 strokes of two three-axis cylinders are stable is utilized to realize that the ton bag feed opening presses the bag action, and then compresses tightly ton bag feed opening, realizes reducing the quantity that the raise dust leaked from the storage container.

Referring to fig. 1-2, to increase the stability of the mounting of the cylinder 12, disassembly and assembly is facilitated; the two groups of cylinders 12 are fixedly arranged on the surface of the discharging barrel body 11 through screws.

In order to facilitate the connection of the pneumatic valve 6 and the second joint vent pipe 5, the second joint vent pipe 5 is connected with the dedusting and dust collecting device shell 7; and the pneumatic valve 6 is fixedly connected with the second joint air pipe 5 through a first clamp, and the second joint air pipe 5 is fixedly connected with one end of the dust removal and collection device shell 7 through a second clamp.

The motor 1 is convenient to disassemble and assemble; the bottom of the motor 1 is fixedly arranged at the top of the turbine shell 2 through a plurality of groups of bolts.

The filter element 3 is a polyurethane filter element; the dust absorption and filtration device is used for absorbing dust airflow flowing out of the bin after the filtration fan is started, and plays a role in protection.

The use principle is as follows:

sweep sign indicating number and sweep sign indicating number switch 16 and open out-opening door 15, manually open in-opening door 13, untie outer bag and start cylinder 12, after compressing tightly outer bag through clamp plate 10, untie the inner bag and close interior outer door in the blowing staving 11, unloading in-process pneumatic motor 1 carries out the negative pressure and removes dust, accomplish and throw the material back, close pneumatic valve 6, pneumatic blowback air pocket 4 carries out the sizing blowback to filter core 3, carry out above-mentioned multiple motion after, take off the storage bucket 8 and carry out the unified clearance emission to the waste material.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a dustless ton package unloader that semi-automatic lithium electricity was suitable for, includes ton package support, its characterized in that: the bottom of ton package support is provided with a blowing barrel body (11), one side of the blowing barrel body (11) is provided with an inward opening door (13), the outside of the blowing barrel body (11) is fixedly provided with an air cylinder (12), the top fixedly connected with pressing plate (10) of the air cylinder (12), the periphery of the blowing barrel body (11) is sequentially provided with a closed package opening shell (9) according to a frame, an outward opening door (15) is installed by welding the outside of the closed package opening shell (9), the outer surface of the outward opening door (15) is fixedly provided with a code sweeping switch (16), the bottom dust suction port of the blowing barrel body (11) is connected with a first communicated air pipe (14) through a pipe connector and is connected with a second communicated air pipe (5) through a hose, the second communicated air pipe (5) is arranged above the ton package support, the pneumatic valve (6) is connected on the second communicated air pipe (5), one end of the second communicated air pipe (5) is connected with a dust removal and dust collection device shell (7), the bottom hasp of the dust collection device shell (7) is connected with a material collection barrel (8), the top of the collection barrel (8) is connected with a hoop (3), the top of the vortex shell (3) is connected with a vortex shell (2) and a vortex shell (3) is connected with a vortex shell motor (2), one side of the back blowing air bag (4) is welded on the ton bag bracket.

2. The dust-free ton bag unloading machine suitable for the semi-automatic lithium battery in claim 1, characterized in that: the two groups of cylinders (12) are arranged, and the two groups of cylinders (12) are symmetrically arranged on two sides of the discharging barrel body (11).

3. The semi-automatic lithium battery applicable dust-free ton bag unloading machine according to claim 2, characterized in that: the two groups of cylinders (12) are fixedly arranged on the surface of the discharging barrel body (11) through screws.

4. The dust-free ton bag unloading machine suitable for the semi-automatic lithium battery in claim 1, characterized in that: and the pneumatic valve (6) is fixedly connected with the second joint ventilation pipe (5) through a first clamp, and the second joint ventilation pipe (5) is fixedly connected with one end of the dust removal and collection device shell (7) through a second clamp.

5. The dust-free ton package unloader applicable to the semi-automatic lithium battery of claim 1, characterized in that: the bottom of the motor (1) is fixedly arranged at the top of the volute turbine (2) through a plurality of groups of bolts.

6. The dust-free ton bag unloading machine suitable for the semi-automatic lithium battery in claim 1, characterized in that: the filter element (3) is a polyurethane filter element.