CN218285010U

CN218285010U - Dysmorphism flat wire burnishing machine

Info

Publication number: CN218285010U
Application number: CN202222506547.1U
Authority: CN
Inventors: 李佳滨; 周琴荣; 梁宪兵; 肖敬忠; 李金堂
Original assignee: Huizhou Hao Metal Technology Co ltd
Current assignee: Huizhou Hao Metal Technology Co ltd
Priority date: 2022-09-22
Filing date: 2022-09-22
Publication date: 2023-01-13
Anticipated expiration: 2032-09-22

Abstract

The utility model discloses a dysmorphism flat wire burnishing machine, it belongs to the technical field of polishing equipment, and it includes: the device comprises a pay-off mechanism, a polishing mechanism and a take-up mechanism; the external special-shaped flat wire is sequentially connected in series with the pay-off mechanism, the polishing mechanism and the take-up mechanism. The pay-off mechanism is provided with a pay-off rack, a pay-off rotating shaft and a pay-off wheel; the pay-off rotating shaft is movably connected above the pay-off rack; the end part of the paying-off rotating shaft is provided with the paying-off wheel; the polishing mechanism is arranged between the pay-off mechanism and the take-up mechanism. The take-up mechanism is provided with a take-up rack, a take-up upright rod and a take-up part; the upper part of the wire take-up rack is connected with the wire take-up upright rod; the wire collecting part is movably connected to the end part of the wire collecting vertical rod. The utility model provides a how to polish the technical problem who processes dysmorphism flat line.

Description

Dysmorphism flat wire burnishing machine

Technical Field

The utility model relates to a polishing equipment's technical field especially relates to a dysmorphism flat wire burnishing machine.

Background

The metal wire needs to be subjected to an annealing process in the production process, and the process can cause the surface of the metal wire to generate an oxide layer, so that the color of the metal surface is black and rough. How to remove the oxide layer on the metal surface layer efficiently and recover the original luster of the metal is a technical problem to be solved in the current industrial production.

At present, in the traditional production process flow of metal wires, an acid washing method is mostly adopted to remove an oxide layer on the surface of a metal in the production process for treating the oxide layer on the surface of the metal. Although the method has the advantage of high working efficiency, the defects that the surface of the wire rod is easy to be pickled and cannot be positioned, the acid discharge treatment of pickling is difficult, the environmental pollution is serious and the like exist. Therefore, there are also many companies that treat the surface of the metal wire by using a mechanical polishing method. The polishing device commonly used adopts a straight wheel for polishing, the straight wheel is usually a fiber wheel or a gauze wheel, and the polishing purpose is achieved by the mutual contact and friction between the polishing wheel and a wire. The polishing wheel and the wire rod rotate independently, and the rotation of the wire rod is limited by the length of the wire rod, so that the polishing method has use limitation. Based on this, chinese patent CN105437027B discloses a metal wire polishing machine. The device comprises a front end supporting frame and a rear end supporting frame, and is structurally characterized in that a driving end rotating disc is arranged on the front end supporting frame, a driven end rotating disc is arranged on the rear end supporting frame, a transverse shaft lever is connected between the upper end of the driving end rotating disc and the upper end of the driven end rotating disc, and a driving wheel is arranged on the upper shaft lever; a transverse tension wheel fixing shaft is arranged between the lower end of the driving end rotating disc and the lower end of the driven end rotating disc, a tension wheel is arranged on the tension wheel fixing shaft, and an abrasive belt is wound between the tension wheel and the driving wheel; the center of the driving end rotating disc and the driven end rotating disc

The core is correspondingly provided with a wire passing hole. The metal wire polishing machine can solve the technical problem that polishing equipment is limited by the length of a wire to influence the polishing effect.

However, the metal wire polishing machine disclosed above still has a technical problem that the metal profiled flat wire product cannot be polished. Specifically, the working principle of the metal wire polishing machine is as follows: a horizontal straightening mechanism is arranged in front of the front end support frame, and a horizontal straightening adjusting hand wheel is arranged on the side part of the horizontal straightening mechanism; the horizontal straightening adjusting hand wheel is connected with a pushing rod for adjusting the horizontal stroke of the transverse straightening wheel on one side, and the horizontal straightening mechanism on the opposite side of the straightening wheel on one side is provided with a straightening wheel on the other side corresponding to the straightening wheel on one side; the front end of the horizontal straightening mechanism is provided with a vertical straightening mechanism, the upper end of the vertical straightening mechanism is provided with a vertical straightening adjusting hand wheel, the vertical straightening adjusting hand wheel is connected with a pushing rod for adjusting the vertical stroke of an upper straightening wheel, and a lower straightening wheel is arranged on the vertical straightening mechanism below the upper straightening wheel corresponding to the upper straightening wheel. Therefore, before metal wires enter the polishing bin, the front end of the polishing machine is provided with wire straightening wheels in the longitudinal direction and the transverse direction, the straightening wheels can rotate by friction force, gaps among the straightening wheels can be adjusted according to the outer diameters of the straightening wires, the hand wheel can be adjusted longitudinally and can adjust the stroke of the upper straightening wheel by the pushing rod, the straightening stroke of the hand wheel side can be adjusted transversely by adjusting the flat wheel, the gaps among the straightening wheels are changed by adjusting the stroke, the wires are fully straightened before entering the polishing bin, the linearity of the wires is guaranteed, and the wires can be fully polished in the polishing bin. The metal wire is drawn by a winding motor to do linear motion, the metal wire enters a polishing bin after being straightened, and after being polished by an abrasive belt in the polishing bin, the metal wire is wound on a wire winding disc to finish the polishing work. Therefore, the abrasive belt of the metal wire polishing machine polishes around the wire, the wire is polished in 360 degrees in all directions by rotating the driving end rotating disc and the driven end rotating disc, the wire moves linearly through the wire passing hole under the traction of the motor, and the length of the wire is not limited. However, the conventional metal wire rod has a generally flat shape or a W-shaped cross section in addition to the cylindrical shape; to this type of special-shaped metal wire, the prior art can not effectively polish it.

SUMMERY OF THE UTILITY MODEL

Therefore, the special-shaped flat wire polishing machine is needed to be provided for solving the technical problem that metal special-shaped flat wire products cannot be polished and processed in the prior art.

A dysmorphism flat wire burnishing machine, it includes: the device comprises a pay-off mechanism, a polishing mechanism and a take-up mechanism; and the external special-shaped flat wire is sequentially connected in series with the pay-off mechanism, the polishing mechanism and the take-up mechanism. The pay-off mechanism is provided with a pay-off rack, a pay-off rotating shaft and a pay-off wheel; the pay-off rotating shaft is movably connected above the pay-off rack; the end part of the paying-off rotating shaft is provided with the paying-off wheel. The polishing mechanism is arranged between the pay-off mechanism and the take-up mechanism and is provided with a polishing rack and a plurality of polishing executing parts; a plurality of polishing executing parts are adjacently arranged above the polishing rack in a staggered manner at high and low positions; and each polishing execution part is provided with two driving polishing wheels, two driving motors, a plurality of polishing matching wheels and a control part. The two driving polishing wheels are arranged adjacently, and each driving motor is correspondingly connected with one driving polishing wheel in a driving mode; two polishing matching wheels are adjacently arranged above each driving polishing wheel, and the tangential direction of the polishing matching wheels is parallel to the tangential direction of the driving polishing wheels; the edge of the polishing matching wheel is connected with the outline of the external special-shaped flat wire in a meshing manner. The control part is respectively connected with each driving motor in a control mode. The take-up mechanism is provided with a take-up rack, a take-up upright rod and a take-up part; the upper part of the wire take-up rack is connected with the wire take-up upright rod; the wire collecting part is movably connected to the end part of the wire collecting vertical rod.

Furthermore, the polishing execution part is also provided with a connecting vertical plate and a rotary baffle.

Furthermore, the vertical connecting plate is connected to the polishing bench, and the vertical connecting plate is disposed between the driving polishing wheel and the driving motor.

Furthermore, the rotating baffle is arranged at the top of the connecting vertical plate, and the rotating baffle is rotatably connected with the connecting vertical plate through a hinge.

Furthermore, the line collecting part is provided with a turntable, a plurality of supporting rods and a plurality of adjusting rods.

Furthermore, the turntable is movably connected with the wire winding upright rod.

Furthermore, a plurality of support rods are uniformly connected to the periphery of the turntable.

Furthermore, each of the support rods is movably sleeved with an adjusting rod, and the adjusting rod is perpendicular to the support rods.

To sum up, the special-shaped flat wire polishing machine of the utility model is respectively provided with a pay-off mechanism, a polishing mechanism and a take-up mechanism; the pay-off mechanism is used for gradually releasing the special-shaped flat wire coil stock to be polished; the polishing mechanism is used for polishing the special-shaped flat wire released at the pay-off mechanism; the take-up mechanism is used for winding and recovering the polished special-shaped flat wire product. And the polishing mechanism is respectively provided with two driving polishing wheels, two driving motors, a plurality of polishing matching wheels and a control part, so that a user only needs to mount a special-shaped flat wire coil material to be polished in the pay-off wheel and firstly draws a section of special-shaped flat wire to the polishing execution part closest to the pay-off mechanism. Then, the special-shaped flat wire to be processed is positioned between a tangent line of one driving polishing wheel and tangent lines of the two polishing matching wheels, at the moment, the edges of the two polishing matching wheels are meshed with the outline of the special-shaped flat wire, so that the special-shaped flat wire is pressed to the bottom of the special-shaped flat wire and is abutted against the driving polishing wheel, and at the moment, the polishing mechanism can automatically polish the special-shaped flat wire. Therefore, the utility model relates to a special-shaped flat wire burnishing machine has solved the technical problem of how to polish processing special-shaped flat wire.

Drawings

FIG. 1 is a schematic structural view of the special-shaped flat wire polishing machine of the present invention;

FIG. 2 is a schematic view of a part of the structure of the special-shaped flat wire polishing machine of the present invention;

fig. 3 is a schematic structural view of the other direction of the special-shaped flat wire polishing machine of the present invention.

Detailed Description

In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present application, unless expressly stated or limited otherwise, a first feature "on" or "under" a second feature may be directly contacting the second feature or the first and second features may be indirectly contacting the second feature through intervening media. Also, a first feature "on," "above," and "over" a second feature may be directly on or obliquely above the second feature, or simply mean that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are for purposes of illustration only and do not denote a single embodiment.

Referring to fig. 1 to 3, the present invention provides a special-shaped flat wire polishing machine, which comprises: the device comprises a pay-off mechanism 1, a polishing mechanism 2 and a take-up mechanism 3; the external special-shaped flat wire is sequentially connected in series with the pay-off mechanism 1, the polishing mechanism 2 and the take-up mechanism 3. The paying-off mechanism 1 is provided with a paying-off rack 101, a paying-off rotating shaft 102 and a paying-off wheel 103; the pay-off rotating shaft 102 is movably connected above the pay-off rack 101; the end of the paying-off rotating shaft 102 is provided with the paying-off wheel 103. The polishing mechanism 2 is arranged between the pay-off mechanism 1 and the take-up mechanism 3, and the polishing mechanism 2 is provided with a polishing bench 201 and a plurality of polishing executing parts 202; a plurality of polishing executing parts 202 are adjacently arranged above the polishing bench 201 in a staggered manner; each of the polishing executing parts 202 has two driving polishing wheels 202a, two driving motors 202b, a plurality of polishing matching wheels 202c, and a control part 202d. The two driving polishing wheels 202a are arranged adjacently, and each driving motor 202b is correspondingly connected with one driving polishing wheel 202a in a driving manner; two polishing matching wheels 202c are adjacently arranged above each driving polishing wheel 202a, and the tangential direction of the polishing matching wheels 202c is parallel to the tangential direction of the driving polishing wheels 202a; the edge of the polishing matching wheel 202c is in meshed connection with the outline of the external special-shaped flat wire. The control portion 202d is respectively connected to each of the driving motors 202 b. The take-up mechanism 3 is provided with a take-up rack 301, a take-up upright rod 302 and a take-up part 303; the wire take-up vertical rod 302 is connected above the wire take-up rack 301; the wire collecting part 303 is movably connected to the end part of the wire collecting upright rod 302.

Specifically, the utility model relates to a dysmorphism flat wire burnishing machine is before work flow, the user need will treat the special-shaped flat wire coil stock carry of polishing processing in among the actinobacillus wheel 103 to pull one section dysmorphism flat wire to the distance earlier 1 nearest of paying out machine constructs among the polishing execution part 202. Then, the special-shaped flat wire to be processed is positioned between the tangent line of one of the driving polishing wheels 202a and the tangent lines of the two polishing matching wheels 202c, and at this time, the edges of the two polishing matching wheels 202c are engaged with the profile of the special-shaped flat wire, so that the special-shaped flat wire is pressed to the bottom of the special-shaped flat wire and is abutted against the driving polishing wheel 202 a. Then, the user can correspondingly start and control each driving motor 202b through the control part 202 d; so that each driving motor 202b drives one driving polishing wheel 202a to rotate correspondingly. At this time, the active polishing wheel 202a and the polishing matching wheel 202c both start polishing and grinding the portion of the irregular flat wire that the active polishing wheel 202a and the polishing matching wheel 202c contact, and the irregular flat wire also advances along the tangent between the active polishing wheel 202a and the polishing matching wheel 202 c; and from one of the polishing implements 202 to another of the polishing implements 202. More specifically, two adjacent polishing executing parts 202 are arranged in a staggered manner; that is, when the polishing wheel 202a of one of the polishing executing parts 202 is located below the polishing matching wheel 202c, the polishing wheel 202a of another one of the polishing executing parts 202 adjacent to the polishing executing part 202 is located above the polishing matching wheel 202 c; but the tangential directions of the polishing actions of the two polishing executing parts 202 are kept consistent; similarly, the polishing wheel 202a at the next polishing station is disposed below the polishing matching wheel 202c again; and so on, so that a plurality of the polishing executing parts 202 arranged on the polishing bench 201 are formed into a form of staggered arrangement. The structure is beneficial to the advance of the special-shaped flat wire to be polished, namely, the polishing executing part 202 positioned at the next station can polish the special-shaped flat wire and drive the special-shaped flat wire by tangential thrust; the polishing executing part 202 positioned at the previous station can realize pulling the special-shaped flat wire by tangential tension; therefore, the special-shaped flat wire to be polished can be polished on the same surface repeatedly for multiple times, and the polishing executing part 202 has certain self-traction power, so that the polished surface can be smoother. In addition, after the special-shaped flat wire passes through each polishing executing part 202 in sequence, the special-shaped flat wire enters the wire-rewinding mechanism 3; the wire collecting part 303 of the wire collecting mechanism 3 can rotate around the wire collecting upright rod 302, so that the wire winding and material collecting actions can be completed. Therefore, the utility model relates to a dysmorphism flat wire burnishing machine can solve the technical problem of how to polish processing dysmorphism flat wire.

Further, the polishing executing part 202 is further provided with a connecting vertical plate 202e and a rotating baffle plate 202f; the connecting vertical plate 202e is connected to the polishing table 201, and the connecting vertical plate 202e is disposed between the driving polishing wheel 202a and the driving motor 202 b. The rotating baffle 202f is disposed on the top of the connecting vertical plate 202e, and the rotating baffle 202f is rotatably connected to the connecting vertical plate 202e through a hinge. Specifically, the action side and the driving side of the polishing executing part 202 are separated by the connecting vertical plate 202 e; that is, the active polishing wheel 202a and the polishing matching wheel 202c are separated from the driving motor 202b and the control portion 202d by the connecting vertical plate 202e, so as to prevent the debris generated at the active polishing wheel 202a or the polishing matching wheel 202c from affecting the normal operation of the driving motor 202b or the control portion 202d. In addition, the rotary baffle 202f is rotatably connected to the top of the connecting vertical plate 202e through a hinge, and when the rotary baffle 202f is rotatably closed along the connection between the rotary baffle 202f and the connecting vertical plate 202e, the rotary baffle 202f can completely shield the working areas of the driving polishing wheel 202a and the polishing matching wheel 202 c; thereby avoiding the occurrence of the raised chips during polishing.

Further, the line collecting part 303 has a rotating disc 303a, a plurality of support rods 303b and a plurality of adjusting rods 303c; the turntable 303a is movably connected with the wire take-up vertical rod 302; the plurality of support rods 303b are uniformly connected to the periphery of the turntable 303 a; the adjusting rod is movably sleeved in each supporting rod 303b, and the adjusting rod 303c and the supporting rod 303b are arranged perpendicular to each other. Specifically, each of the adjusting rods 303c can freely adjust its relative position on the supporting rod 303b, so that all the adjusting rods 303c form different winding radii above the rotating disc 303a, so as to meet different winding diameter requirements of users.

To sum up, the special-shaped flat wire polishing machine of the utility model is respectively provided with a paying-off mechanism 1, a polishing mechanism 2 and a take-up mechanism 3; the paying-off mechanism 1 is used for gradually releasing special-shaped flat wire coil materials to be polished; the polishing mechanism 2 is used for polishing the special-shaped flat wire released by the pay-off mechanism 1; the take-up mechanism 3 is used for winding and recovering the special-shaped flat wire product which is finished with polishing processing. Moreover, the polishing mechanism 2 is respectively provided with two driving polishing wheels 202a, two driving motors 202b, a plurality of polishing matching wheels 202c and a control part 202d, so that a user only needs to mount the special-shaped flat wire coil stock to be polished in the paying-off wheel 103, and firstly draws a section of special-shaped flat wire to a polishing execution part 202 closest to the paying-off mechanism 1. Then, the special-shaped flat wire to be processed is positioned between the tangent line of one driving polishing wheel 202a and the tangent lines of the two polishing matching wheels 202c, at this time, the edges of the two polishing matching wheels 202c are engaged with the outline of the special-shaped flat wire, so that the special-shaped flat wire is pressed to the bottom of the special-shaped flat wire to be abutted against the driving polishing wheel 202a, and at this time, the polishing mechanism 1 can automatically polish the special-shaped flat wire. Therefore, the utility model relates to a special-shaped flat wire burnishing machine has solved the technical problem of how to polish processing special-shaped flat wire.

All possible combinations of the technical features of the above embodiments may not be described for the sake of brevity, but should be considered as within the scope of the present disclosure as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the concept of the present invention, several variations and modifications can be made, which all fall within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims

1. The utility model provides a dysmorphism flat wire burnishing machine which characterized in that, it includes: the device comprises a pay-off mechanism (1), a polishing mechanism (2) and a take-up mechanism (3); the external special-shaped flat wire is sequentially connected in series with the pay-off mechanism (1), the polishing mechanism (2) and the take-up mechanism (3); the paying-off mechanism (1) is provided with a paying-off rack (101), a paying-off rotating shaft (102) and a paying-off wheel (103); the upper part of the pay-off rack (101) is movably connected with the pay-off rotating shaft (102); the end part of the paying-off rotating shaft (102) is provided with the paying-off wheel (103); the polishing mechanism (2) is arranged between the pay-off mechanism (1) and the take-up mechanism (3), and the polishing mechanism (2) is provided with a polishing rack (201) and a plurality of polishing executing parts (202); a plurality of polishing executing parts (202) are adjacently arranged above the polishing bench (201) in a staggered manner; each polishing execution part (202) is provided with two driving polishing wheels (202 a), two driving motors (202 b), a plurality of polishing matching wheels (202 c) and a control part (202 d); the two driving polishing wheels (202 a) are arranged adjacently, and each driving motor (202 b) is correspondingly connected with one driving polishing wheel (202 a) in a driving mode; two polishing matching wheels (202 c) are adjacently arranged above each driving polishing wheel (202 a), and the tangential direction of the polishing matching wheels (202 c) is parallel to the tangential direction of the driving polishing wheels (202 a); the edge of the polishing matching wheel (202 c) is in meshed connection with the outline of the external special-shaped flat wire; the control part (202 d) is respectively connected with each driving motor (202 b) in a control way; the take-up mechanism (3) is provided with a take-up rack (301), a take-up upright rod (302) and a take-up part (303); the upper part of the wire take-up rack (301) is connected with the wire take-up upright rod (302); the wire collecting part (303) is movably connected to the end part of the wire collecting vertical rod (302).

2. The special-shaped flat wire polishing machine according to claim 1, characterized in that: the polishing execution part (202) is also provided with a connecting vertical plate (202 e) and a rotary baffle plate (202 f).

3. The special-shaped flat wire polishing machine according to claim 2, characterized in that: the connecting vertical plate (202 e) is connected to the polishing bench (201), and the connecting vertical plate (202 e) is arranged between the driving polishing wheel (202 a) and the driving motor (202 b).

4. The special-shaped flat wire polishing machine according to claim 3, characterized in that: the rotary baffle (202 f) is arranged at the top of the vertical connecting plate (202 e), and the rotary baffle (202 f) is rotatably connected with the vertical connecting plate (202 e) through a hinge.

5. The special-shaped flat wire polishing machine according to claim 1, characterized in that: the wire collecting part (303) is provided with a turntable (303 a), a plurality of support rods (303 b) and a plurality of adjusting rods (303 c).

6. The special-shaped flat wire polishing machine according to claim 5, characterized in that: the turntable (303 a) is movably connected with the wire take-up upright rod (302).

7. The special-shaped flat wire polishing machine according to claim 6, characterized in that: the supporting rods (303 b) are uniformly connected to the periphery of the turntable (303 a).

8. The special-shaped flat wire polishing machine according to claim 7, characterized in that: each support rod (303 b) is movably sleeved with one adjusting rod, and the adjusting rod (303 c) and the support rod (303 b) are perpendicular to each other.