Gear grinding tool for small tooth height
Technical Field
The utility model relates to a technical field of machine tooling, concretely relates to gear grinding frock for toothlet is high.
Background
As the demand for transmissions in the machine manufacturing industry increases, the precision requirements for the transmission components increase gradually, and in order to increase the precision of the gears, the gears are usually machined by a gear grinding process.
In order to facilitate the operation of the gear grinding process, a gear grinding tool is usually required to be arranged for clamping and positioning, and a workpiece is arranged in gear grinding equipment for gear grinding operation after clamping and positioning. However, in the current clamping frock, be used for mostly processing the great gear of tooth height, the event can not appear the emery wheel and the condition that clamping frock interfered when processing, however some present collar parts size itself is less, and the tooth height of its driven gear is less, this just requires that its gerar grinding must have higher precision, it makes the cooperation precision to promote its assembly with this, promote transmission performance, in order to solve this problem, like patent number 201120342249.2 provides a top device among the prior art, this top device is by the base, top sleeve on the base, be fixed with the alloy bush in top sleeve, realize the processing of pinion shaft through setting up the chamfer conical surface on the bush. However, the method for positioning the workpiece by arranging the bushing is not strong in stability when the workpiece is clamped, and the method for chamfering the conical surface has a limitation on processing the workpiece with a high small tooth, namely the limitation is that one end of a clamping shaft of the part has to have a long length. Therefore, a larger lifting space is provided, and a gear grinding tool for small teeth is urgently needed.
SUMMERY OF THE UTILITY MODEL
To the defect among the prior art, the utility model provides a gear grinding frock for little tooth is high to improve the machining precision, promote the stability of clamping.
In order to achieve the purpose, the utility model provides a gear grinding tool for small tooth height, which comprises a base and a main body part, wherein the main body part is provided with a connecting end and an assembling end, the outer diameter of the assembling end is smaller than the diameter of the root circle of a workpiece, and the assembling end gradually enlarges and extends to the connecting end in a curve way, so that the outer surface of the main body part is a curved surface; the assembling device comprises a connecting end, a base, an assembling tip, a limiting block and a connecting end, wherein the connecting end is matched with the base and connected to the base, a horn containing opening is processed in the assembling end, a tip channel is formed by extending the horn containing opening towards the connecting end, an assembling tip is arranged in the tip channel, the tip end of the assembling tip extends towards the horn containing opening, the bottom end of the assembling tip is connected to the limiting block through a spring, and the limiting block is connected to the inside of the connecting end.
According to the gear grinding tool, one end of a workpiece extends into the top tip channel through the horn accommodating port during assembly, and abuts against the workpiece through the assembly tip for clamping; because a part of the workpiece extends into the center channel during clamping, the workpiece is limited by the bell mouth and the channel in the up-and-down direction, and the clamping is more stable undoubtedly; therefore, in the aspect of clamping stability, the clamping tool is more stable in a self-applying mode compared with the existing clamping tool.
In the mode, the outer diameter of the assembling end is smaller than the outer diameter of the tooth root circle of the workpiece, and the curve expanding mode is adopted from the assembling end to the connecting end, so that the gear grinding processing of the gear cannot be influenced by the tool close to the workpiece end; further can not exert an influence to the gear grinding wheel when carrying out little tooth high processing, and can make to have certain processing space in the axial, greatly promoted the gear grinding wheel to the space of the further processing of gear profile, can promote the precision to the gear product obviously, consequently, for current clamping mode, can also provide sufficient processing space through its structure under having stable clamping mode.
According to an aspect of the application, be connected with one on the assembly end and prevent changeing the bolt, prevent changeing the bolt with the stopper contact to make through preventing changeing the bolt and supporting tightly the stopper.
With this kind of mode, through the mode that will prevent changeing bolted connection at the main part outer wall with it support tight stopper for the stopper is more stable, has further promoted the top stability of assembly.
According to another aspect of the application, the angle of taper of the horn receiving opening is α, wherein α =40 °.
With this kind of mode above-mentioned, wherein the determination of taper angle is through getting in practice many times, if this taper angle is less than 20 can influence taper fit's compactness for stability is not enough, and can be difficult when processing completion dismantlement after being greater than 40 degrees, so this application has selected 40 that the degree of adaptability is moderate with the dismantlement degree of difficulty as the taper angle of its horn mouth.
According to one aspect of the application, the base is internally provided with an inner cavity hole, a piston and a gland are arranged in the inner cavity hole, the piston is connected in the inner cavity hole in a sealing mode, the gland is connected to the base and blocks the piston, a hydraulic gap is reserved between the piston and the gland, and the hydraulic gap is communicated with an oil inlet and outlet channel, so that the piston can move in the inner cavity hole along the axial direction to push the assembling tip.
Above this kind of mode for after processing is accomplished, drive the piston through hydraulic mode and remove, the piston removes and can contact and exert thrust with the jam of stopper one side, and prevents changeing the bolt and make the stopper can only follow axial displacement, promotes top removal from this and releases the work piece, makes it more convenient to take out the work piece.
According to another aspect of the present application, a positioning post is further disposed between the piston and the gland.
In the above way, the assembly can be referred to the above way, and the guide function of the piston movement can be realized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
Fig. 1 is a structural diagram of a gear grinding tool provided by an embodiment of the present invention.
In the attached drawing, a base 1, an oil inlet and outlet channel 1-1, a piston 2, a gland 3, a main body part 4, a plug 5, an anti-rotation bolt 6, a limiting block 7, a spring 8, an assembly tip 9, a workpiece 10, an equipment tip 11 and a grinding wheel 12.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
It is to be noted that unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the present invention belongs.
As shown in fig. 1, a specific embodiment of the present application is: a gear grinding tool for small tooth height is matched with an equipment center 11 and a grinding wheel 12 for machining during tool mounting, the grinding wheel 12 is in contact with a workpiece 10 for machining, and the equipment center 11 is matched with the gear grinding tool for clamping; the gear grinding tool comprises a base 1 and a main body part 4, wherein the main body part 4 is provided with a connecting end and an assembling end, the outer diameter of the assembling end is smaller than the diameter of a tooth root circle of a workpiece 10, and the assembling end gradually expands to the connecting end in a curve manner, so that the outer surface of the main body part 4 is a curved surface; the connecting end is matched with the base 1 and connected with the base 1, a horn accommodating opening is processed in the assembling end, a tip channel is formed by extending the horn accommodating opening towards the connecting end, an assembling tip 9 is arranged in the tip channel, the tip end of the assembling tip 9 extends towards the horn accommodating opening, the bottom end of the assembling tip 9 is connected to a limiting block 7 through a spring 8, and the limiting block 7 is connected in the connecting end; the assembling end is connected with an anti-rotation bolt 6, the anti-rotation bolt 6 is in contact with the limiting block 7, so that the limiting block 7 is abutted tightly through the anti-rotation bolt 6, the taper angle alpha of the horn accommodating opening is 40 degrees, and the limiting block 7 is further provided with a plug 5.
In the above embodiment, the base 1 has an inner cavity hole, the inner cavity hole has a step-structured limiting step, the limiting step is internally provided with a piston 2 and a gland 3, the piston 2 is hermetically connected in the inner cavity hole through an O-ring, the gland 3 is connected to the base 1 and blocks the piston 2, a hydraulic gap is left between the piston 2 and the gland 3, the hydraulic gap is communicated with an oil inlet and outlet passage 1-1 of hydraulic oil, and the hydraulic oil is injected and sucked out through the oil inlet and outlet passage 1-1, so that the piston 2 is pushed; in order to realize the sealing performance, an O-shaped sealing ring is arranged at the contact position of the piston 2 and the gland 3, and a positioning column is also arranged between the piston 2 and the gland 3.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.