CN218263127U - Leveling device for carpet production and processing - Google Patents
Leveling device for carpet production and processing Download PDFInfo
- Publication number
- CN218263127U CN218263127U CN202221660299.XU CN202221660299U CN218263127U CN 218263127 U CN218263127 U CN 218263127U CN 202221660299 U CN202221660299 U CN 202221660299U CN 218263127 U CN218263127 U CN 218263127U
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- Prior art keywords
- organism
- machine body
- fan
- leveling device
- production
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000011084 recovery Methods 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 9
- 230000000694 effects Effects 0.000 abstract description 9
- 238000010409 ironing Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000000835 fiber Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a leveling device that felt production and processing used, including organism, steam chest and fan, be provided with the feed inlet on the lateral wall of organism, the organism with be provided with the discharge gate on the corresponding lateral wall of feed inlet, the conveying roller is installed to one end in the organism, tensile roller is installed to the other end in the organism, the top mid-mounting in the organism has the steam chest, the heating rod is installed to bottom in the steam chest. The beneficial effects are that: the utility model discloses a conveying roller, the design of tensile roller and steam chest can make leveling device adopt the tensile flattening mode of ironing, not only can improve the flattening effect of device to can improve leveling device's work efficiency, through the design of organism, fan and heat recovery tube, can make leveling device have the heat recovery function, make leveling device can retrieve the high temperature steam of its production when the operation and recycle, thereby avoid the waste of the heat energy.
Description
Technical Field
The utility model relates to a leveling device technical field, concretely relates to leveling device of blanket production and processing usefulness.
Background
The blanket is a common bedding article, has a warm-keeping function and is thinner than a quilt. The raw materials of the carpet mainly adopt chemical fibers such as animal fibers or acrylic fibers, viscose fibers and the like, and some carpet is made of animal fibers and chemical fibers in a blending mode, and a leveling device is often needed in the production and processing operation of carpets.
Present flattening device most adopts the flattening mode of conventional extrusion flattening or artifical manual ironing, and the flattening effect of the former is relatively poor, and the work efficiency of the latter is lower to cause flattening device's result of use to be ideal inadequately, present flattening device lacks the heat recovery function mostly simultaneously, makes flattening device can't retrieve the high temperature steam of its production when the operation and recycles, thereby causes the unnecessary energy extravagant.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
In order to overcome prior art not enough, the present leveling device who provides a carpet production and processing usefulness, the flattening mode that current leveling device adopted conventional extrusion flattening or artifical manual ironing mostly has been solved, the flattening effect of the former is relatively poor, the work efficiency of the latter is lower, thereby cause leveling device's result of use to be ideal inadequately, current leveling device lacks the heat recovery function mostly simultaneously, make leveling device can't retrieve the reuse with the high temperature steam that its produced when the operation, thereby cause the extravagant problem of unnecessary energy.
(II) technical scheme
The utility model discloses a following technical scheme realizes: the utility model provides a leveling device that felt production and processing used, including organism, steam chest and fan, be provided with the feed inlet on the lateral wall of organism, the organism with be provided with the discharge gate on the corresponding lateral wall of feed inlet, the conveying roller is installed to the one end in the organism, tensile roller is installed to the other end in the organism, the top mid-mounting in the organism has the steam chest, the heating rod is installed to bottom in the steam chest, automatically controlled valve is installed to the top in the steam chest, temperature sensor is all installed to top both sides in the organism, the top mid-mounting in the organism has the fan, heat recovery pipe is installed to fan one side.
Furthermore, a control unit is installed on the other side wall of the machine body, the machine body is connected with the control unit through screws, a water injection valve is installed on one side of the control unit, and the machine body is connected with the water injection valve through threads.
Through adopting above-mentioned technical scheme, can make the staff more convenient to control the management to leveling device.
Furthermore, the feed inlet and the discharge outlet are formed in the machine body, the machine body is provided with a driving mechanism at the joint of the conveying roller and the stretching roller, and the conveying roller and the stretching roller are rotatably connected with the machine body.
Through adopting above-mentioned technical scheme, can ensure leveling device's commodity circulation transport effect.
Further, the machine body is connected with the steam box through bolts, the steam box is connected with the heating rod through a clamping groove, and the steam box is connected with the electric control valve through screws.
By adopting the technical scheme, the steam box can iron the woollen blanket.
Furthermore, the machine body is connected with the temperature sensors through screws, and the number of the temperature sensors is two.
By adopting the technical scheme, the temperature sensor can detect the temperature change in the machine body.
Further, the machine body is connected with the fan through a bolt, and the machine body is connected with the heat recovery pipe in an inserting mode.
Through adopting above-mentioned technical scheme, can make leveling device can carry out heat recovery with the steam after the operation.
Furthermore, the control unit is electrically connected with the conveying roller and the driving mechanism of the stretching roller, and the control unit is electrically connected with the heating rod, the electric control valve, the temperature sensor and the fan.
Through adopting above-mentioned technical scheme, can ensure leveling device's circuit connection stable.
(III) advantageous effects
Compared with the prior art, the utility model, following beneficial effect has:
1. for solving the flattening mode that current leveling device adopted conventional extrusion flattening or artifical manual ironing most, the flattening effect of the former is relatively poor, and the work efficiency of the latter is lower to cause leveling device's the not ideal enough problem of result of use, the utility model discloses a design of conveying roller, tensile roller and steam chest can make leveling device adopt the tensile flattening mode of ironing, not only can improve the flattening effect of device, and can improve leveling device's work efficiency.
2. For solving the most heat recovery function that lacks of current leveling device, make leveling device can't retrieve the high temperature steam that its produced when the operation and recycle to cause the extravagant problem of the unnecessary energy, the utility model discloses a design of organism, fan and heat recovery pipe can make leveling device have the heat recovery function, makes leveling device can retrieve the high temperature steam that its produced when the operation and recycle, thereby avoids the waste of the heat energy.
Drawings
Fig. 1 is a schematic structural view of a leveling device for carpet production and processing according to the present invention;
fig. 2 is a cross-sectional view of a leveling device for carpet production and processing according to the present invention.
The reference numerals are illustrated below:
1. a body; 2. a control unit; 3. a water injection valve; 4. a feed inlet; 5. a discharge port; 6. a conveying roller; 7. a stretching roller; 8. a steam box; 9. heating a rod; 10. an electrically controlled valve; 11. a temperature sensor; 12. a fan; 13. a heat recovery tube.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1-2, the leveling device for producing and processing a carpet in this embodiment includes a machine body 1, a steam box 8 and a fan 12, a feed port 4 is disposed on a side wall of the machine body 1, a discharge port 5 is disposed on a side wall of the machine body 1 corresponding to the feed port 4, a conveying roller 6 is mounted at one end in the machine body 1, a stretching roller 7 is mounted at the other end in the machine body 1, a steam box 8 is mounted at a middle portion of an inner top end of the machine body 1, a heating rod 9 is mounted at an inner bottom end of the steam box 8, an electric control valve 10 is mounted at a top end of the steam box 8, temperature sensors 11 are mounted at both sides of the inner top end of the machine body 1, a fan 12 is mounted at a middle portion of the fan 12, a heat recovery pipe 13 is mounted at one side of the fan 12, wherein the carpet needs to pass through between the conveying roller 6 and the stretching roller 7, the conveying roller 6 can extrude and convey a carpet, the stretching roller 7 can extrude and stretch the carpet, the steam box 8 can spray steam upward to iron the carpet, the temperature sensor 11 can detect temperature change in the machine body 1, and match the fan 12 to keep the overall temperature in the heat exchange mechanism, and the heat recovery pipe 13 can convey steam outside the heat exchange mechanism in the machine body 1.
As shown in fig. 1-2, in this embodiment, a control unit 2 is installed on another side wall of a machine body 1, the machine body 1 is connected to the control unit 2 through screws, a water injection valve 3 is installed on one side of the control unit 2, the machine body 1 is connected to the water injection valve 3 through threads, a feed inlet 4 and a discharge outlet 5 are formed in the machine body 1, driving mechanisms are arranged at joints of the machine body 1, a conveying roller 6 and a stretching roller 7, the conveying roller 6 and the stretching roller 7 are rotatably connected to the machine body 1, and it is possible for a worker to perform more convenient control and management on a leveling device.
As shown in fig. 1-2, in this embodiment, the machine body 1 is connected to the steam box 8 through bolts, the steam box 8 is connected to the heating rod 9 through a clamping groove, the steam box 8 is connected to the electric control valve 10 through screws, the machine body 1 is connected to the temperature sensor 11 through screws, the temperature sensors 11 are two, the machine body 1 is connected to the fan 12 through bolts, the machine body 1 is connected to the heat recovery pipe 13 in an inserting manner, the control unit 2 is electrically connected to the driving mechanisms of the conveying roller 6 and the stretching roller 7, and the control unit 2 is electrically connected to the heating rod 9, the electric control valve 10, the temperature sensor 11 and the fan 12, so as to ensure stable working state of the leveling device.
The specific implementation process of this embodiment is as follows: when the blanket ironing machine is used, a worker can put a blanket into the machine body 1 through the feeding hole 4 and discharge the blanket out of the machine body 1 through the discharging hole 5, so that the blanket can pass through the middle of the conveying roller 6 and the stretching roller 7, the conveying roller 6 can extrude and convey the blanket, the stretching roller 7 can extrude and stretch the blanket, then a proper amount of water liquid is injected into the steam box 8 through the water injection valve 3, the heating rod 9 is started to work in the control unit 2, the heating rod 9 can heat and evaporate the water liquid in the steam box 8, so that the steam box 8 is filled with high-pressure steam, the electric control valve 10 is controlled to be slightly opened, the high-pressure steam in the steam box 8 can be sprayed out to iron the blanket passing above, and then the conveying roller 6 is started to convey the blanket through the control unit 2, meanwhile, the stretching roller 7 is started to rotate at a set speed, if the rotating speed of the stretching roller 7 is 1.1 times of that of the conveying roller 6, the stretching roller 7 can stretch the blanket under the ironing effect of high-pressure steam, in the operation process, a worker can start the fan 12 to work through the control unit 2, the fan 12 can pump the steam which is finished in the machine body 1 into the heat recovery pipe 13 and convey the steam to the external heat exchange mechanism through the heat recovery pipe 13, the worker can detect the temperature change in the machine body 1 through the temperature sensor 11, so that when the overall temperature in the machine body 1 is low, the operation power of the fan 12 can be reduced, when the overall temperature in the machine body 1 is high, the operation power of the fan 12 can be improved, and the leveling effect of the leveling device on the blanket can be kept consistent.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. The utility model provides a leveling device of carpet production and processing usefulness which characterized in that: including organism (1), steam chest (8) and fan (12), be provided with feed inlet (4) on the lateral wall of organism (1), organism (1) with be provided with discharge gate (5) on the corresponding lateral wall of feed inlet (4), conveying roller (6) are installed to one end in organism (1), stretch roll (7) are installed to the other end in organism (1), top mid-mounting has in organism (1) steam chest (8), heating rod (9) are installed to bottom in steam chest (8), automatically controlled valve (10) are installed to the top in steam chest (8), temperature sensor (11) are all installed to top both sides in organism (1), top mid-mounting has in organism (1) fan (12), heat recovery pipe (13) are installed to fan (12) one side.
2. A flattening apparatus for use in the production and processing of carpets according to claim 1, characterized in that: the water injection valve is characterized in that a control unit (2) is installed on the other side wall of the machine body (1), the machine body (1) is connected with the control unit (2) through screws, a water injection valve (3) is installed on one side of the control unit (2), and the machine body (1) is connected with the water injection valve (3) through threads.
3. A flattening apparatus for use in the production and processing of carpets according to claim 1, characterized in that: feed inlet (4) and discharge gate (5) all form in on organism (1), organism (1) with conveying roller (6) and the junction of stretch roller (7) all is provided with actuating mechanism, conveying roller (6) with stretch roller (7) all with organism (1) rotate and are connected.
4. A flattening apparatus for use in the production and processing of carpets according to claim 1, characterized in that: the machine body (1) is connected with the steam box (8) through bolts, the steam box (8) is connected with the heating rod (9) through a clamping groove, and the steam box (8) is connected with the electric control valve (10) through screws.
5. A flattening apparatus for use in the production and processing of carpets according to claim 1, characterized in that: the machine body (1) is connected with the temperature sensors (11) through screws, and the number of the temperature sensors (11) is two.
6. A flattening device for carpet manufacturing according to claim 1, characterized in that: the machine body (1) is connected with the fan (12) through a bolt, and the machine body (1) is connected with the heat recovery pipe (13) in an inserted mode.
7. A flattening device for carpet manufacturing according to claim 2, characterized in that: the control unit (2) is electrically connected with the conveying roller (6) and the driving mechanism of the stretching roller (7), and the control unit (2) is electrically connected with the heating rod (9), the electric control valve (10), the temperature sensor (11) and the fan (12).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202221660299.XU CN218263127U (en) | 2022-06-29 | 2022-06-29 | Leveling device for carpet production and processing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202221660299.XU CN218263127U (en) | 2022-06-29 | 2022-06-29 | Leveling device for carpet production and processing |
Publications (1)
Publication Number | Publication Date |
---|---|
CN218263127U true CN218263127U (en) | 2023-01-10 |
Family
ID=84757480
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202221660299.XU Expired - Fee Related CN218263127U (en) | 2022-06-29 | 2022-06-29 | Leveling device for carpet production and processing |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN218263127U (en) |
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2022
- 2022-06-29 CN CN202221660299.XU patent/CN218263127U/en not_active Expired - Fee Related
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230110 |
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CF01 | Termination of patent right due to non-payment of annual fee |