CN218262747U

CN218262747U - Automatic slag discharging device for coating line phosphating tank

Info

Publication number: CN218262747U
Application number: CN202222852570.6U
Authority: CN
Inventors: 王少波; 肖罡; 闵远泉
Original assignee: Shiyan Yihao Industry And Trade Co ltd
Current assignee: Shiyan Yihao Industry And Trade Co ltd
Priority date: 2022-10-28
Filing date: 2022-10-28
Publication date: 2023-01-10
Anticipated expiration: 2032-10-28

Abstract

The utility model provides an automatic slag discharging device of a coating line phosphating tank, belonging to the technical field of phosphating tanks and solving the problems of lower slag discharging efficiency and more energy consumption of the existing phosphating tank; the method comprises the following steps: the device comprises a phosphating tank body, a driving motor, a slag discharging sliding plate, a slag discharging hopper and a slag discharging pipe; the driving motor is fixedly connected to the upper end of the front side of the right end panel of the phosphating tank body; the slag discharging sliding plate is of a plate-shaped structure formed by a baffle and a filter screen at intervals, and is connected to the inner side of the phosphating tank body in a sliding manner; the slag discharging hopper is fixedly connected to the right end of the lower side of the phosphating tank body; slag tap pipe one end fixed connection is in the bottom of the fill of slagging tap, and the other end of the pipe of slagging tap is connected with the transfer pump, and the transfer pump is connected with the pressure filter through the pipe fitting, and the pressure filter is solid-liquid separation's waste water treatment equipment, the utility model provides an automatic slag discharging device's of bonderizing groove efficiency of slagging tap.

Description

Automatic slag discharging device for coating line phosphating tank

Technical Field

The utility model belongs to the technical field of the bonderizing groove, more specifically says, in particular to automatic slag discharging device of coating line bonderizing groove.

Background

The phosphating of the coating line refers to the treatment of the surface of a part before coating to enhance the binding capacity of the part and a coating, the phosphating process of the part is carried out in a phosphating tank, waste residues are generated in the phosphating process of the part and need to be cleaned, and one common method for cleaning the waste residues of the existing phosphating tank is to pump phosphating liquid into a filter press through a liquid pump, carry out solid-liquid separation by using the filter press and recycle the liquid.

For example, patent No. CN201610828803.5 discloses an environment-friendly online phosphating solution deslagging system. Relate to the slagging-off field, especially relate to the bonderizing deslagging system in painting workshop. The environment-friendly online phosphating solution deslagging system is convenient to use, high in automation degree, stable in treatment effect and high in efficiency. The inclined plate sedimentation device comprises a phosphating liquid storage tank, a phosphating liquid conveying pump, an inclined plate sedimentation tower and a concentrated slag liquid tank, wherein the phosphating liquid storage tank is connected with the phosphating liquid conveying pump through a first conveying pipe; the invention saves the working time, has smooth pipelines and reliable slag removal.

Based on the aforesaid, when current bonderizing groove is mucked, generally take out the circulation with all of bonderizing liquid, the extraction volume of bonderizing liquid is great, and efficiency is lower, extravagant more energy, and the running cost is higher.

In view of the above, the present invention provides an automatic slag discharging device for a phosphating tank of a coating line, which is improved in view of the conventional structure and defects, so as to achieve a more practical purpose.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides an automatic slag discharging device in coating line bonderizing groove to it is lower to solve current bonderizing groove slag discharging efficiency, consumes the more problem of the energy.

The utility model relates to an automatic slag discharging device's of coating line bonderizing groove purpose and efficiency are reached by following concrete technological means:

the utility model provides an automatic slag discharging device of coating line bonderizing groove, includes: the device comprises a phosphating tank body, a driving motor, a slag discharging sliding plate, a slag discharging hopper and a slag discharging pipe; the driving motor is fixedly connected to the upper end of the front side of the right end panel of the phosphating tank box body; the slag discharging sliding plate is of a plate-shaped structure formed by a baffle and a filter screen at intervals, and is connected to the inner side of the phosphating tank body in a sliding manner; the slag discharging hopper is fixedly connected to the right end of the lower side of the phosphating tank body; one end of the slag discharging pipe is fixedly connected to the bottom of the slag discharging hopper, the other end of the slag discharging pipe is connected with a liquid conveying pump, the liquid conveying pump is connected with a filter press through a pipe fitting, and the filter press is waste water treatment equipment for solid-liquid separation.

Further, the phosphating tank box body comprises: a slag discharging screw and a synchronous belt; the two groups of slag discharging screw rods are respectively and rotationally connected to the upper ends of the front side and the rear side of the phosphating tank body, one group of slag discharging screw rods on the front side are fixedly connected with a rotating shaft of a driving motor, and belt wheels are arranged at the right ends of the two groups of slag discharging screw rods; the synchronous belt is arranged on the outer sides of belt wheels at the right ends of the two groups of slag discharging screws; the slide of slagging tap includes: driving the threaded block; the driving thread blocks are provided with two groups, the two groups of driving thread blocks are fixedly connected to the upper ends of the front side and the rear side of the driving thread blocks respectively, and the two groups of driving thread blocks are in threaded connection with the two groups of slag discharging screw rods respectively.

Further, the slide of slagging tap still includes: a slide screw and a slide gear; two ends of the sliding plate screw rod are respectively and rotatably connected to the two groups of driving thread blocks; the sliding plate gear is fixedly connected to the front end of the sliding plate screw rod; the phosphating tank body also comprises: a sled rack; the sliding plate rack is fixedly connected to the upper end of the right side of the front end panel of the phosphating tank body.

Further, the slide of slagging tap still includes: closing the slide plate; the closed slide is provided with the multiunit, and multiunit closed slide sliding connection is provided with the screw hole in the left side of the slide of slagging tap, closed slide upper end, and the upper end threaded connection of multiunit closed slide is on the slide screw rod.

Further, the slide of slagging tap still includes: box wall scrapers; the tank wall scraper blade is fixedly connected to the frame of the slag discharging sliding plate, and the tank wall scraper blade is movably connected with the inner wall of the phosphating tank body.

Further, the slide of slagging tap still includes: a net surface cleaning brush; the net surface cleaning brush is of a long strip structure with bristles, the upper end of the net surface cleaning brush is fixedly connected to the right side of the upper end of the closed sliding plate, and the bristles of the net surface cleaning brush are movably connected with a filter screen of the slag discharging sliding plate.

Compared with the prior art, the utility model discloses following beneficial effect has:

the utility model discloses be provided with the slide of slagging tap, the slide of slagging tap promotes the internal waste residue of bonderizing groove box and assembles to the right side when sliding right, and then make the waste residue more concentrate, promote the efficiency that bonderizing groove box was slagging tap, and be provided with closed slide on the slide of slagging tap, when the slide lower extreme of slagging tap slides the left side top of the fill of slagging tap, closed slide and the baffle of the slide of slagging tap constitute the square plate structure and cut apart into two parts with the internal bonderizing liquid of bonderizing groove box, the internal waste residue of bonderizing groove box gathers on the right side of bonderizing groove box, the volume of taking out of liquid in the bonderizing groove when having reduced to slag tap, energy resource consumption is reduced, the efficiency of slagging tap in bonderizing groove has been promoted.

The utility model discloses be provided with the tank wall scraper blade, when the slide of slagging tap slided to the right side, the tank wall scraper blade cleared up the waste residue of adsorbing on the internal wall of bonderizing groove box, has promoted the clear convenience of bonderizing groove box, has reduced the absorption erosion of waste residue to the bonderizing groove box, has prolonged the life of bonderizing groove box.

The utility model discloses be provided with the clean brush of wire side, when closed slide slided, the clean brush of wire side swept the filter screen surface of the slide of slagging tap, cleared the waste residue on the filter screen, prevented that the waste residue from blockking up the filter screen, promoted the efficiency of permeating water of filter screen.

The utility model discloses a with waste residue gathering isolation in the bonderizing groove, the volume of taking out of liquid in the bonderizing groove when having reduced to slag tap has reduced energy resource consumption, has promoted the efficiency of slagging tap in bonderizing groove, clears up the inner wall in bonderizing groove at the in-process of slagging tap simultaneously, has promoted the clear convenience of bonderizing groove box.

Drawings

FIG. 1 is a schematic view of the whole structure of the phosphating tank of the utility model.

FIG. 2 is a schematic view of the left structure of the inner side of the phosphating tank of the utility model.

FIG. 3 is a schematic view of the inner side structure of the phosphating tank box of the utility model.

Fig. 4 is a schematic diagram of the structure of the right side of the slag discharging sliding plate of the utility model.

Fig. 5 is a left side structure schematic diagram of the slag discharging sliding plate of the utility model.

In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:

1. a phosphating tank body; 101. a slag tapping screw; 102. a synchronous belt; 103. a sled rack; 2. a drive motor; 3. a slag discharging sliding plate; 301. driving the threaded block; 302. a slide plate screw; 303. closing the slide plate; 304. a sled gear; 305. box wall scrapers; 306. a net surface cleaning brush; 4. a slag discharging hopper; 5. a slag pipe.

Detailed Description

The following describes embodiments of the present invention in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The embodiment is as follows:

as shown in figures 1 to 5:

the utility model provides an automatic slag discharging device of coating line bonderizing groove, include: the device comprises a phosphating tank body 1, a driving motor 2, a slag discharging sliding plate 3, a slag discharging hopper 4 and a slag discharging pipe 5; the driving motor 2 is fixedly connected to the upper end of the front side of the right end panel of the phosphating tank box body 1; the slag discharging sliding plate 3 is a plate-shaped structure formed by a baffle and a filter screen at intervals, and the slag discharging sliding plate 3 is connected to the inner side of the phosphating tank body 1 in a sliding manner; the slag discharging hopper 4 is fixedly connected to the right end of the lower side of the phosphating tank body 1; one end of the slag discharging pipe 5 is fixedly connected to the bottom of the slag discharging hopper 4, the other end of the slag discharging pipe 5 is connected with a liquid transferring pump, the liquid transferring pump is connected with a filter press through a pipe fitting, and the filter press is waste water treatment equipment for solid-liquid separation.

Wherein, the bonderizing groove box 1 is including: a slag screw 101 and a synchronous belt 102; two groups of slag discharging screws 101 are arranged, the two groups of slag discharging screws 101 are respectively and rotatably connected to the upper ends of the front side and the rear side of the phosphating tank body 1, the front group of slag discharging screws 101 are fixedly connected with a rotating shaft of the driving motor 2, and belt wheels are arranged at the right ends of the two groups of slag discharging screws 101; the synchronous belt 102 is arranged at the outer sides of belt pulleys at the right ends of the two groups of slag tapping screws 101; the deslagging sliding plate 3 comprises: a drive screw block 301; two groups of driving thread blocks 301 are arranged, the two groups of driving thread blocks 301 are respectively and fixedly connected to the upper ends of the front side and the rear side of the driving thread blocks 301, and the two groups of driving thread blocks 301 are respectively in threaded connection with the two groups of slag discharging screws 101; in the use, driving motor 2 drives two sets of screws 101 of slagging tap after starting and rotates, and two sets of screws 101 of slagging tap drive slide 3 through drive thread piece 301 and slide right, and the waste residue that promotes in the bonderizing groove box 1 when slide 3 of slagging tap slides right assembles to the right side, and then makes the waste residue more concentrate, has promoted the efficiency that bonderizing groove box 1 was slagging tap.

Wherein, slide 3 of slagging tap still including: a sled screw 302 and a sled gear 304; two ends of the sliding plate screw 302 are respectively and rotatably connected to the two groups of driving thread blocks 301; the sliding plate gear 304 is fixedly connected to the front end of the sliding plate screw 302; the phosphating tank body 1 also comprises: a sled rack 103; the sliding plate rack 103 is fixedly connected to the upper end of the right side of the front end panel of the phosphating tank box body 1; in the use process, when the slag discharging sliding plate 3 slides to the right side, the sliding plate gear 304 is meshed with the sliding plate rack 103, and the sliding plate gear 304 drives the sliding plate screw rod 302 to rotate under the action of the sliding plate rack 103.

Wherein, slide 3 of slagging tap still including: a closing slide 303; the closed sliding plates 303 are provided with a plurality of groups, the closed sliding plates 303 are connected to the left side of the slag discharging sliding plate 3 in a sliding manner, the upper ends of the closed sliding plates 303 are provided with threaded holes, and the upper ends of the closed sliding plates 303 are connected to the sliding plate screw rods 302 in a threaded manner; in the use, when slide screw 302 rotates, slide screw 302 rotates and drives multiunit closed slide 303 and slide, slide 3 lower extreme when slagging tap and slide to the left side top of 4 of slagging tap, multiunit closed slide 303 shelters from the left side at the filter screen of the slide 3 that slags tap, closed slide 303 and the baffle of the slide 3 that slags tap constitute the square plate structure and cut apart into two parts with the phosphating solution in the phosphating tank box 1, the waste residue gathering in the phosphating tank box 1 is on the right side of phosphating tank box 1, start the transfer pump on the pipe of slagging tap 5, the transfer pump will assemble the phosphating solution that contains high concentration waste residue at the inboard right-hand member of phosphating tank box 1 and take out and handle in sending the pressure filter, and then accomplish the slagging tap in the phosphating tank, the extraction volume of liquid in the phosphating tank has been reduced, energy consumption is reduced, the efficiency of slagging tap in phosphating tank has been promoted.

Wherein, the slide 3 of slagging tap still including: tank wall scrapers 305; the box wall scrapers 305 are fixedly connected to the frame of the slag discharging sliding plate 3, and the box wall scrapers 305 are movably connected with the inner wall of the phosphating tank body 1; in the use, when the slide of slagging tap 3 slided to the right side, tank wall scraper blade 305 cleared up the waste residue of adsorbing on the inner wall of bonderizing groove box 1, has promoted the clear convenience of bonderizing groove box 1, has reduced the absorption erosion of waste residue to bonderizing groove box 1, has prolonged bonderizing groove box 1's life.

Wherein, slide 3 of slagging tap still including: a mesh surface cleaning brush 306; the net surface cleaning brush 306 is of a strip structure with bristles, the upper end of the net surface cleaning brush 306 is fixedly connected to the right side of the upper end of the closed sliding plate 303, and the bristles of the net surface cleaning brush 306 are movably connected with a filter screen of the slag discharging sliding plate 3; in the use, when closed slide 303 slides, the wire side cleaning brush 306 sweeps the filter screen surface of the slide 3 of slagging tap, clears away the waste residue on the filter screen, prevents that the waste residue from blockking up the filter screen, has promoted the efficiency of permeating water of filter screen.

The specific use mode and function of the embodiment are as follows:

the driving motor 2 drives the two groups of slag discharging screw rods 101 to rotate after being started, the two groups of slag discharging screw rods 101 drive the slag discharging sliding plates 3 to slide rightwards through the driving thread blocks 301, when the slag discharging sliding plates 3 slide rightwards, waste residues in the phosphating tank box body 1 are pushed to converge rightwards, further the waste residues are more concentrated, the slag discharging efficiency of the phosphating tank box body 1 is improved, when the slag discharging sliding plates 3 slide rightwards, the sliding plate gears 304 are meshed with the sliding plate racks 103, the sliding plate gears 304 drive the sliding plate screw rods 302 to rotate under the action of the sliding plate racks 103, the sliding plate screw rods 302 rotate to drive the plurality of groups of closed sliding plates 303 to slide, when the lower ends of the slag discharging sliding plates 3 slide to the upper left side of the slag discharging hopper 4, the plurality of groups of closed sliding plates 303 are shielded on the left side of the filter screen of the slag discharging sliding plates 3, the closed sliding plate 303 and the baffle of the slag discharging sliding plate 3 form a square plate structure to divide phosphating solution in the phosphating tank body 1 into two parts, waste residue in the phosphating tank body 1 is gathered on the right side of the phosphating tank body 1, an infusion pump on the slag discharging pipe 5 is started, the infusion pump pumps the phosphating solution containing high-concentration waste residue gathered at the right end of the inner side of the phosphating tank body 1 into a filter press for treatment, and then slag discharging of the phosphating tank is completed, so that the liquid extraction amount in the phosphating tank is reduced, the energy consumption is reduced, the slag discharging efficiency of the phosphating tank is improved, when the slag discharging sliding plate 3 slides towards the right side, the tank wall scraping plate 305 cleans the waste residue adsorbed on the inner wall of the phosphating tank body 1, the cleaning convenience of the phosphating tank body 1 is improved, the adsorption erosion of the waste residue on the phosphating tank body 1 is reduced, and the service life of the phosphating tank body 1 is prolonged; when closed slide 303 slides, the wire side cleaning brush 306 sweeps the filter screen surface of slide 3 of slagging tap, clears away the waste residue on the filter screen, prevents that the waste residue from blockking up the filter screen, has promoted the efficiency of permeating water of filter screen.

The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to practitioners skilled in this art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. The utility model provides an automatic slag discharging device of coating line bonderizing groove which characterized in that includes: the device comprises a phosphating tank body (1), a driving motor (2), a slag discharging sliding plate (3), a slag discharging hopper (4) and a slag discharging pipe (5); the driving motor (2) is fixedly connected to the upper end of the front side of the right end panel of the phosphating tank body (1); the slag discharging sliding plate (3) is of a plate-shaped structure formed by a baffle and a filter screen at intervals, and the slag discharging sliding plate (3) is connected to the inner side of the phosphating tank body (1) in a sliding manner; the slag discharging hopper (4) is fixedly connected to the right end of the lower side of the phosphating tank body (1); one end of the slag discharging pipe (5) is fixedly connected to the bottom of the slag discharging hopper (4), the other end of the slag discharging pipe (5) is connected with a liquid conveying pump, the liquid conveying pump is connected with a pressure filter through a pipe fitting, and the pressure filter is solid-liquid separation wastewater treatment equipment.

2. The automatic slag tapping device for the coating line phosphating tank as claimed in claim 1, wherein: the phosphating tank body (1) comprises: a slag discharging screw rod (101) and a synchronous belt (102); two groups of slag discharging screw rods (101) are arranged, the two groups of slag discharging screw rods (101) are respectively and rotatably connected to the upper ends of the front side and the rear side of the phosphating tank body (1), one group of slag discharging screw rods (101) on the front side are fixedly connected with a rotating shaft of the driving motor (2), and belt wheels are arranged at the right ends of the two groups of slag discharging screw rods (101); the synchronous belt (102) is arranged on the outer side of a belt wheel at the right end of the two groups of slag discharging screw rods (101); the deslagging sliding plate (3) comprises: a drive screw block (301); the two groups of driving thread blocks (301) are arranged, the two groups of driving thread blocks (301) are fixedly connected to the upper ends of the front side and the rear side of the driving thread blocks (301) respectively, and the two groups of driving thread blocks (301) are in threaded connection to the two groups of slag discharging screws (101) respectively.

3. The automatic slag discharging device for the phosphating tank of the coating line as claimed in claim 2, characterized in that: the deslagging sliding plate (3) further comprises: a sled screw (302) and a sled gear (304); two ends of the sliding plate screw rod (302) are respectively and rotatably connected to the two groups of driving thread blocks (301); the sliding plate gear (304) is fixedly connected to the front end of the sliding plate screw rod (302); the phosphating tank body (1) also comprises: a sled rack (103); the sliding plate rack (103) is fixedly connected to the upper end of the right side of the front end panel of the phosphating tank body (1).

4. The automatic slag discharging device for the coating line phosphating tank, as claimed in claim 3, wherein: the deslagging sliding plate (3) further comprises: a closing slide (303); closed slide (303) are provided with the multiunit, and multiunit closed slide (303) sliding connection is in the left side of the slide (3) of slagging tap, and closed slide (303) upper end is provided with the screw hole, and the upper end threaded connection of multiunit closed slide (303) is on slide screw rod (302).

5. The automatic slag tapping device for the coating line phosphating tank as claimed in claim 1, wherein: the deslagging sliding plate (3) further comprises: a tank wall scraper (305); the box wall scrapers (305) are fixedly connected to the frame of the slag discharging sliding plate (3), and the box wall scrapers (305) are movably connected with the inner wall of the phosphating tank body (1).

6. The automatic slag tapping device for the coating line phosphating tank, according to claim 4, is characterized in that: the deslagging sliding plate (3) further comprises: a mesh surface cleaning brush (306); the net surface cleaning brush (306) is of a long strip structure with bristles, the upper end of the net surface cleaning brush (306) is fixedly connected to the right side of the upper end of the closed sliding plate (303), and the bristles of the net surface cleaning brush (306) are movably connected with a filter screen of the slag discharging sliding plate (3).