CN218262692U

CN218262692U - Electromagnetic wiping device

Info

Publication number: CN218262692U
Application number: CN202223004859.9U
Authority: CN
Inventors: 王硕; 余政霖; 梁辰; 黎干
Original assignee: Anhui University
Current assignee: Anhui University
Priority date: 2022-11-11
Filing date: 2022-11-11
Publication date: 2023-01-10
Anticipated expiration: 2032-11-11

Abstract

The utility model discloses an electromagnetism is wiped away device, including iron core and zinc-soluble liquid level, the wire winding groove has been seted up to iron core one side, the wire winding inslot endotheca is equipped with the coil, the fixed shell body that is equipped with in iron core top, shell body inner chamber is equipped with steel wire actuating mechanism, steel wire actuating mechanism below is located the fixed processing board that is equipped with of iron core inner chamber, and combustion mechanism can burn the oxygen in the steel wire perforation, leaves electromagnetism when being plated steel wire and wipes away regional upper end and can keep apart the quality of ensureing cladding material through the oxygen of gas combustion in with the atmosphere to need not to use nitrogen gas to come as protective gas and greatly reduced manufacturing cost and nitrogen making equipment input cost, through setting up steel wire actuating mechanism, steel wire actuating mechanism can control the steel wire and remove, can carry out automatic feeding to the steel wire that needs zinc-plating, steel wire hot-galvanize convenient operation, once can carry out the hot-galvanize to the multiunit steel wire through setting up multiunit steel wire perforation on the plate body, zinc-galvanization is efficient.

Description

Electromagnetic wiping device

Technical Field

The utility model relates to a zinc-plating technical field particularly, relates to electromagnetism is wiped away device.

Background

The principle of the traditional wiping mode of the granular carbon zinc coating in the steel wire hot galvanizing process in the market is as follows: the steel wire to be plated is accumulated with a large amount of granular carbon at the position away from a zinc melting tank, and the action principle 1: the flowing zinc liquid carried on the surface of the steel wire reaches the quality requirement of a control coating layer through carbon powder carbonized at high temperature without being wiped; 2. the flowing zinc liquid carried by the surface of the steel wire reacts with oxygen in the air to generate zinc oxide, which can generate serious zinc nodes and zinc nodules by bonding the steel wire, the carbon powder or oily substances added on the carbon powder are combusted to reduce the contact with the oxygen in the air so as to ensure the surface quality of a coating, and the carbon powder is replaced by gas protection wiping, air knife wiping and electromagnetic wiping due to the factors of low production efficiency, poor product quality, dust generation, toxic gas pollution to the environment and the like, at present, the three wiping methods are produced only by using nitrogen protection and isolation from the oxygen in the atmosphere, and the common protective gas is 99.99% nitrogen; 1. the nitrogen protection wiping can only ensure the surface quality of the steel wire coating, but cannot control the coating weight, and each steel wire consumes about 2m < 3 >/h of nitrogen; 2. the coating weight and the surface quality can be controlled by wiping with the nitrogen air knife, but the concentricity of the coating is poor, and each steel wire consumes about 5m < 3 >/h of nitrogen; 3. the electromagnetic wiping device controls the surface quality and weight of a steel wire coating through a space magnetic field, the effect is obvious, each steel wire consumes about 1.5-2m < 3 >/h of nitrogen, and nitrogen is used as protective gas for the nitrogen protection wiping device, the nitrogen knife wiping device and the electromagnetic wiping device, regardless of the adoption of commercially available liquid nitrogen or the high input cost and production consumption cost of a nitrogen making machine set.

The utility model discloses an application number is 201920863938.4 discloses a device is wiped away with electromagnetism to open-type steel wire hot-galvanize that need not nitrogen protection relates to zinc-plated technical field, the utility model discloses can replace expensive nitrogen gas, reach the oxygen isolation in steel wire cladding material and the air, greatly reduced manufacturing cost, but this electromagnetism is wiped away the device and can not automatic control steel wire material loading, and steel wire hot-galvanize is operated inconveniently, can only carry out the hot-galvanize to a steel wire moreover once, and the hot-galvanize is inefficient.

An effective solution to the problems in the related art has not been proposed yet.

SUMMERY OF THE UTILITY MODEL

To the problem in the correlation technique, the utility model provides a device is wiped away to electromagnetism to overcome the above-mentioned technical problem that current correlation technique exists.

Therefore, the utility model discloses a specific technical scheme as follows:

device is wiped away to electromagnetism, including the iron core with dissolve zinc liquid level, wire winding groove has been seted up to iron core one side, wire winding inslot endotheca is equipped with the coil, the fixed shell body that is equipped with in iron core top, shell body inner chamber is equipped with steel wire actuating mechanism, steel wire actuating mechanism below is located the fixed processing board that is equipped with of iron core inner chamber, processing board top one side equidistance is fixed and is equipped with combustion mechanism.

As preferred, steel wire actuating mechanism includes driving motor, driving motor output shaft tip fixedly connected with initiative drive roller, the initiative drive roller rear end is connected with driven drive roller through the gear assembly, just initiative drive roller all rotates through the bearing with driven drive roller and sets up the shell inner chamber, first draw-in groove and second draw-in groove have been seted up to the equidistance respectively in initiative drive roller and the driven drive roller outside.

Preferably, the gear assembly comprises a driving gear and a driven gear, and the driving gear and the driven gear are respectively and fixedly arranged at one end of the driving roller and one end of the driven driving roller.

Preferably, the processing board includes the plate body, the steel wire perforation has been seted up to the equidistance on the plate body, plate body top one side link up the steel wire perforation and is equipped with the notch.

Preferably, the bottom end of the processing plate is immersed in the molten zinc liquid level.

Preferably, the combustion mechanism comprises a combustor, one end of the combustor is fixedly arranged in the notch in a penetrating mode, and a gas pipe is arranged at one end, far away from the notch, of the combustor.

The utility model has the advantages that: 1. the steel wire driving mechanism can control the steel wires to move, can automatically feed steel wires needing galvanizing, is convenient for steel wire hot galvanizing operation, can perform hot galvanizing on a plurality of groups of steel wires at one time by arranging a plurality of groups of steel wire through holes on the plate body, and has high galvanizing efficiency;

2. through setting up combustion mechanism, combustion mechanism can burn the oxygen in the steel wire perforation, can keep apart the quality of ensureing the cladding material through the oxygen in the gas combustion with the atmosphere when being smeared the regional upper end away from the electromagnetism by the steel wire that is plated to need not to use nitrogen gas to come as protective gas and greatly reduced manufacturing cost and nitrogen making equipment input cost.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a structural view of an electromagnetic wiping apparatus according to an embodiment of the present invention;

fig. 2 is a rear view of an electromagnetic wiping device according to an embodiment of the present invention;

fig. 3 is a structural view of a wire driving mechanism of an electromagnetic wiping apparatus according to an embodiment of the present invention;

fig. 4 is a processing board structure diagram of an electromagnetic wiping apparatus according to an embodiment of the present invention.

In the figure:

1. an iron core; 2. the liquid level of the zinc is dissolved; 3. a winding slot; 4. a coil; 5. an outer housing; 6. a wire drive mechanism; 7. processing the plate; 8. a combustion mechanism; 9. a drive motor; 10. an active drive roller; 11. a driven drive roller; 12. a first card slot; 13. a second card slot; 14. a driving gear; 15. a driven gear; 16. a plate body; 17. perforating a steel wire; 18. a notch; 19. a burner; 20. a gas pipe.

Detailed Description

For further explanation of the embodiments, the drawings are provided as part of the disclosure and serve primarily to illustrate the embodiments and, together with the description, to explain the principles of operation of the embodiments, and to provide further explanation of the invention and advantages thereof, it will be understood by those skilled in the art that various other embodiments and advantages of the invention are possible, and that elements in the drawings are not to scale and that like reference numerals are generally used to designate like elements.

According to an embodiment of the present invention, an electromagnetic wiping apparatus is provided.

Example one

As shown in figures 1-4, according to the electromagnetic wiping device of the embodiment of the present invention, the electromagnetic wiping device comprises an iron core 1 and a zinc solution surface 2, a winding groove 3 is formed on one side of the iron core 1, a coil 4 is sleeved in the winding groove 3, under the action of a magnetic field, the excessive plating solution hung on the surface of the steel wire can be wiped away, an outer casing 5 is fixedly arranged on the top of the iron core 1, a steel wire driving mechanism 6 is arranged in the inner cavity of the outer casing 5, a processing plate 7 is fixedly arranged below the steel wire driving mechanism 6 and in the inner cavity of the iron core 1, a combustion mechanism 8 is fixedly arranged on one side of the top of the processing plate 7 at equal intervals, the combustion mechanism 8 can burn oxygen in the steel wire perforation 17, when the plated steel wire leaves the upper end of the electromagnetic wiping area, the quality of the plating layer can be ensured by gas isolation from oxygen in the atmosphere without using nitrogen as a protective gas, thereby greatly reducing the production cost and the investment cost of nitrogen making equipment, the steel wire driving mechanism 6 comprises a driving motor 9, the end part of an output shaft of the driving motor 9 is fixedly connected with a driving roller 10, the rear end of the driving roller 10 is connected with a driven driving roller 11 through a gear assembly, the driving roller 10 and the driven driving roller 11 are both rotatably arranged in the inner cavity of the outer shell 5 through bearings, the outer sides of the driving roller 10 and the driven driving roller 11 are respectively provided with a first clamping groove 12 and a second clamping groove 13 at equal intervals, the gear assembly is composed of a driving gear 14 and a driven gear 15, the driving gear 14 and the driven gear 15 are respectively and fixedly arranged at one end of the driving roller 10 and one end of the driven driving roller 11, a steel wire to be galvanized is placed in a cavity formed between the first clamping groove 12 and the second clamping groove 13, the driving motor 9 drives the driving roller 10 to rotate, the driving roller 10 drives the driven driving roller 11 to rotate through the driving gear 14 and the driven gear 15, the driving roller 10 and the driven driving roller 11 are matched to convey and feed steel wires.

Example two

As shown in fig. 1-4, according to the utility model discloses a device is wiped away to electromagnetism wiping away, including iron core 1 and zinc-dissolving liquid level 2, wire winding groove 3 has been seted up to iron core 1 one side, the endotheca of wire winding groove 3 is equipped with coil 4, can wipe away the unnecessary plating bath of hanging on the steel wire surface under the magnetic field effect, the fixed shell body 5 that is equipped with in iron core 1 top, the shell body 5 inner chamber is equipped with steel wire actuating mechanism 6, steel wire actuating mechanism 6 below is located iron core 1 inner chamber fixed and is equipped with processing board 7, processing board 7 top one side equidistance is fixed and is equipped with combustion mechanism 8, combustion mechanism 8 can burn the oxygen in the steel wire perforation 17, leave electromagnetism wiping away when being plated steel wire and wipe away regional upper end and can keep apart the quality of guaranteeing the cladding material through gas with the oxygen in the atmosphere, thereby need not to use nitrogen gas to come as protective gas and greatly reduced manufacturing cost and nitrogen making equipment input cost, processing board 7 includes plate body 16, steel wire perforation 17 has been seted up at an equidistance on plate body 16, plate body 16 has seted up at an equidistance, plate body 17 top one side has link up steel wire perforation 17 and has been equipped with notch 18, plate body 17, zinc-through the zinc-plating steel wire of multiunit is once set up through the hot dip in the multiunit steel wire.

EXAMPLE III

As shown in fig. 1-4, according to the utility model discloses a device is wiped away to electromagnetism wiping away, including iron core 1 and zinc-dissolving liquid level 2, wire winding groove 3 has been seted up to iron core 1 one side, the endotheca of wire winding groove 3 is equipped with coil 4, can wipe away the unnecessary plating solution of hanging on the steel wire surface under the magnetic field effect, iron core 1 top is fixed and is equipped with shell body 5, shell body 5 inner chamber is equipped with steel wire actuating mechanism 6, steel wire actuating mechanism 6 below is located iron core 1 inner chamber fixed and is equipped with processing board 7, processing board 7 top one side equidistance is fixed and is equipped with combustion mechanism 8, combustion mechanism 8 can burn the oxygen in the steel wire perforation 17, leave electromagnetism wiping away when being plated steel wire and wipe away regional upper end and can keep apart the quality of guaranteeing the cladding through gas with the oxygen in the atmosphere through gas burning, thereby need not to use nitrogen gas to come as protective gas and greatly reduced manufacturing cost and nitrogen making equipment input cost, combustion mechanism 8 includes combustor 19, and combustor 19 one end alternates fixed setting in notch 18, combustor 19 is equipped with gas pipe 20, the one end that combustor 19 was gone on the gas that can carry out as the atmosphere transport, oxygen gas that need not to use nitrogen gas to carry out.

To sum up, with the aid of the above-mentioned technical scheme, this device is when using, once can carry out the hot-galvanize to the multiunit steel wire through set up multiunit steel wire perforation 17 on plate body 16, driving motor 9 drives initiative drive roller 10 and rotates, initiative drive roller 10 drives driven drive roller 11 rotatoryly through driving gear 14 and driven gear 15, initiative drive roller 10 can carry out the material loading to the steel wire with the 11 cooperation of driven drive roller, combustion mechanism 8 can burn the oxygen in the steel wire perforation 17, leave the electromagnetism when being plated the steel wire and wipe away the regional upper end and can keep apart the quality of ensureing the cladding material through the oxygen in the gas combustion with the atmosphere, thereby need not to use nitrogen gas to come as protective gas and greatly reduced manufacturing cost and nitrogen making equipment input cost.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. Electromagnetism is wiped away device, including iron core (1) and solution zinc liquid level (2), its characterized in that: iron core (1) one side has been seted up wire winding groove (3), wire winding groove (3) endotheca is equipped with coil (4), iron core (1) top is fixed and is equipped with shell body (5), shell body (5) inner chamber is equipped with steel wire actuating mechanism (6), steel wire actuating mechanism (6) below is located iron core (1) inner chamber fixed and is equipped with process board (7), it is fixed and is equipped with combustion mechanism (8) to process board (7) top one side equidistance.

2. The electromagnetic wiping device according to claim 1, characterized in that: steel wire actuating mechanism (6) include driving motor (9), driving motor (9) output shaft tip fixedly connected with initiative drive roller (10), initiative drive roller (10) rear end is connected with driven drive roller (11) through the gear assembly, just initiative drive roller (10) all rotate through the bearing with driven drive roller (11) and set up shell (5) inner chamber, first draw-in groove (12) and second draw-in groove (13) have been seted up to equidistance respectively in initiative drive roller (10) and driven drive roller (11) outside.

3. The electromagnetic wiping device according to claim 2, characterized in that: the gear assembly comprises driving gear (14) and driven gear (15), just driving gear (14) and driven gear (15) are fixed the setting respectively in driving drive roller (10) one end and driven drive roller (11) one end.

4. The electromagnetic wiping device according to claim 3, characterized in that: the processing plate (7) comprises a plate body (16), steel wire through holes (17) are formed in the plate body (16) at equal intervals, and a notch (18) is formed in one side of the top of the plate body (16) in a penetrating mode through the steel wire through holes (17).

5. The electromagnetic wiping device according to claim 4, characterized in that: the bottom end of the processing plate (7) is immersed into the zinc solution surface (2).

6. The electromagnetic wiping device according to claim 5, characterized in that: burning mechanism (8) include combustor (19), just combustor (19) one end alternates fixedly to be set up in notch (18), the one end that notch (18) were kept away from in combustor (19) is equipped with gas pipe (20).