CN218255730U - Aluminum silicate plug processing device - Google Patents

Abstract

The utility model discloses an aluminum silicate plug processing device, which comprises a frame, wherein a lifting mechanism, a turnover mechanism, a vibration mechanism, a plurality of mould heads and a forming mechanism which is in one-to-one correspondence with the mould heads are arranged on the frame, the mould heads have a porous structure which can allow liquid to pass through, the mould heads are connected with a pump body through a pipeline, and the pump body enables the two sides of the mould heads to form pressure difference through the pipeline; the turnover mechanism can drive the die head to do turnover reciprocating motion, the lifting mechanism can drive the turnover mechanism to lift and further drive the die head to lift, the forming mechanism comprises a forming cavity matched with the shape of the die head, and the forming cavity can rotate around the axis of the forming cavity; when the mould head is lifted to the high position, the mould head can extend into the forming cavity, and when the mould head is lowered to the low position, the mould head can be separated from the forming cavity; the vibration mechanism includes at least one vibration motor. The device can realize the mechanized production and processing of the aluminum silicate plug, and has high production efficiency and good product consistency.

Description

Aluminum silicate plug processing device

Technical Field

The utility model relates to an aluminium silicate goods processing technology field specifically relates to an aluminium silicate end cap processingequipment.

Background

The aluminum silicate plug is also called aluminum silicate high temperature plug and aluminum silicate plug, and is made by using high-quality ceramic fiber cotton as a raw material and utilizing a vacuum forming process. In order to meet special-shaped products required by a specific production link in the aluminum industry, each product is provided with a special die according to the shape and size of the product, and different bonding agents and additives are selected according to the performance requirements of the product so as to meet the use requirements. The article may be of various sizes and shapes including generally tubular, conical, dome-shaped, and the like. At present, most of common aluminum silicate plugs are produced manually, a pipeline capable of being vacuumized is held by a hand, and a mold head formed by enclosing a filter screen is arranged at the end part of the pipeline. During manufacturing, a mold head is manually stretched into silicate slurry, pressure difference is formed between the inner side and the outer side of the mold head, under the action of the pressure difference, water solution passes through the porous structure of the mold head, solid components in the slurry are accumulated on the mold head, the mold head is taken out from the silicate slurry after a period of time, and the solid components (hereinafter collectively referred to as silicate mixture) in the slurry are adsorbed on the mold head; and manually placing the forming cavity matched with the shape of the mold head on the mold head with the silicate mixture, rotating and extruding the mold head to shape the mold head, then knocking and vibrating the mold head on a hard object, and finally manually stripping the formed silicate plug from the mold head to obtain the final product of the silicate plug. In the whole production process, the physical consumption distance of workers is large, the production efficiency is low, and the produced products are greatly influenced by the proficiency and even physical strength of the workers.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an aluminium silicate end cap processingequipment, the device can realize the mechanized production and the processing of aluminium silicate end cap, and production efficiency is high, and the product uniformity is good.

In order to achieve the purpose, the utility model adopts the following technical proposal:

a processing device for an aluminum silicate plug comprises a rack, wherein a lifting mechanism, a turnover mechanism, a vibration mechanism, a plurality of die heads and forming mechanisms which correspond to the die heads one by one are arranged on the rack, each die head is provided with a porous structure which can allow liquid to pass through, the die heads are connected with a pump body through pipelines, and the pump body enables pressure difference to be formed on two sides of each die head through the pipelines; the turnover mechanism can drive the die head to do turnover reciprocating motion, the lifting mechanism can drive the turnover mechanism to lift and further drive the die head to lift, the forming mechanism comprises a forming cavity matched with the shape of the die head, and the forming cavity can rotate around the axis of the forming cavity; when the mould head is lifted to the high position, the mould head can extend into the forming cavity, and when the mould head is lowered to the low position, the mould head can be separated from the forming cavity; the vibration mechanism includes at least one vibration motor.

Preferably, still include elasticity guiding mechanism, but the profile cavity oscilaltion, elasticity guiding mechanism assists the profile cavity return through elastic force, elasticity guiding mechanism is reset spring or elastic support.

Preferably, still include fixed pipe, the pipeline is the hose, the mould head is fixed on fixed pipe, and the pipeline is worn to establish in fixed pipe, and the mould head links to each other with tilting mechanism through fixed pipe, is equipped with the valve on the pipeline.

Preferably, the turnover mechanisms correspond to the die heads in number one to one, the turnover mechanisms are connected through connecting rods, the connecting rods are connected with the lifting mechanisms, and the lifting mechanisms enable the turnover mechanisms and the die heads to lift synchronously through the connecting rods.

Preferably, still include rabbling mechanism, rabbling mechanism includes agitator motor and rotates the stirring vane who is connected with agitator motor, and agitator motor drive stirring vane is rotatory.

Preferably, the pump body is a vacuum pump, the vacuum pump is connected with the pipeline through an intermediate buffer tank, the intermediate buffer tank is hermetically connected with the vacuum pump, and a water outlet is formed in the intermediate buffer tank.

Preferably, the turnover mechanism is any one of a rotary cylinder, a hydraulic motor or a turnover motor, and the number of the vibration motors corresponds to the number of the die heads one by one.

Preferably, the forming mechanism further comprises a forming motor, and the forming motor is rotatably connected with the forming cavity through a first transmission shaft; the lower end of the first transmission shaft is provided with an elastic adjusting channel, one end of the elastic adjusting mechanism is propped against the elastic adjusting channel, the other end of the elastic adjusting mechanism is propped against the molding cavity through a second transmission shaft, and the second transmission shaft is inserted into the elastic adjusting channel and can slide in the elastic adjusting channel; the two sides of the elastic adjusting channel are both provided with adjusting grooves extending along the plumb direction, the second transmission shaft is provided with a pin hole, a pin shaft is inserted in the pin hole, and the pin shaft is simultaneously inserted into the two adjusting grooves and can slide up and down in the two adjusting grooves.

Preferably, the first transmission shafts correspond to the die heads in number one by one, chain wheels or gears are arranged on the first transmission shafts, and when the chain wheels are arranged on the first transmission shafts, the forming motor is matched with the chains through the chain wheels to realize the rotating connection with the first transmission shafts; when being equipped with the gear on the first transmission shaft, the shaping motor passes through the gear and realizes being connected with first transmission shaft rotation with the hold-in range cooperation.

Further preferably, the device also comprises a manipulator, wherein the manipulator comprises a clamping component and a control mechanism, and the control mechanism is used for controlling the clamping component to open, close and lift so as to dismount the aluminum silicate plug on the die head.

In the technical scheme, the turnover mechanism is arranged to drive the die head to do up-and-down turnover reciprocating motion of 180 degrees, so that the die head can be vertically inserted into slurry after being turned downwards, and the die head can conveniently adsorb silicate mixture; the pump body enables pressure difference to be formed on two sides of the die head through the pipeline, the water solution passes through the pipeline by utilizing the porous structure of the die head, and the silicate mixture is blocked and adsorbed on the die head; after the mould head is turned upwards, the mould head moves upwards under the drive of the lifting mechanism and is inserted into a forming cavity matched with the shape of the mould head, the forming cavity rotates around the axis of the forming cavity and extrudes, grinds and shapes the silicate mixture on the mould head, so that the silicate mixture on the mould head is compact and formed. And then the die head is lowered to a low position, and is separated from the forming cavity together with the silicate mixture, the die head is gradually separated from the adhesion of the silicate mixture under the action of the vibrating motor, the mechanical production and processing of the aluminum silicate plug are realized, the production efficiency is high, and the consistency is good. The setting of rabbling mechanism prevents that the thick liquid from taking place to deposit, causes the inconsistent condition of aluminium silicate end cap quality.

Drawings

FIG. 1 is a schematic perspective view of the aluminum silicate plug processing apparatus (with the mold head lowered to a low position);

FIG. 2 is a schematic view of the main structure of the aluminum silicate plug processing device (the mold head is turned upwards);

FIG. 3 is a schematic cross-sectional view of the forming mechanism and the elastic adjustment mechanism (omitting the forming motor);

FIG. 4 is an enlarged partial sectional view of the pipe;

FIG. 5 is an enlarged partial cross-sectional view;

FIG. 6 is a schematic view of the connection of the die head to the pump body.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings:

as shown in fig. 1 to 6, the aluminum silicate plug processing device includes a frame 1, wherein a lifting mechanism 2, a turnover mechanism 3, a vibration mechanism 4, a plurality of mold heads 5 and a forming mechanism 6 corresponding to the mold heads 5 one by one are arranged on the frame 1, wherein the mold heads 5 have a porous structure allowing liquid to pass through and have a shape matching the aluminum silicate plug to be processed, a filter screen can be processed into a shape matching the aluminum silicate plug to be processed to serve as the mold heads, such as a conical shape and a dome shape, and the filter screen or a filter mesh sheet can be attached and fixed to the surface of a framework having a shape matching the aluminum silicate plug to be processed to serve as the mold heads. One side of the mould head 5 is connected with a pump body 8 through a pipeline 7, the pump body 8 enables the two sides of the mould head 5 to form a pressure difference through the pipeline 7, the mould head 5 is immersed into silicate slurry, the pump body 8 is started and kept for a certain time, and liquid is enabled to pass through the porous structure, and silicate mixture is blocked, gathered and adsorbed on the mould head 5; turnover mechanism 3 can drive mould head 5 and be 180 upset reciprocating motion, and elevating system 2 can drive 3 lifts and then drives mould head 5 and go up and down of turnover mechanism to realize the lift of mould head 5 and 180 upset reciprocating motion, realize the vertical downward dip of mould head in the silicate thick liquid, break away from silicate thick liquid and vertical upward movement. The forming mechanism 6 comprises a forming cavity 61 which is matched with the shape of the die head and is provided with an opening, and the forming cavity 61 can rotate around the axis of the forming cavity 61, so that when the die head is lifted to the high position, the die head can extend into the forming cavity 61, and then the forming cavity 61 rotates around the axis of the forming cavity and extrudes, grinds and shapes the silicate mixture on the die head to compact and form the silicate mixture on the die head; when the mould head is lowered to a low position, the mould head can be separated from the forming cavity; the vibrating mechanism 4 comprises at least one vibrating motor 41, and the formed silicate mixture is gradually separated from the die head under the action of the vibrating motor, so that workers can conveniently take down the aluminum silicate plug from the die head, and the mechanical production and processing of the aluminum silicate plug are realized.

In one embodiment, the aluminum silicate plug processing device further comprises an elastic adjusting mechanism 10, the forming cavity can be lifted up and down, the elastic adjusting mechanism 10 assists the forming cavity to return through elastic force, and the elastic adjusting mechanism 10 can be a return spring or an elastic support. The forming mechanism 6 further comprises a forming motor 62, and the forming motor 62 is rotatably connected with the forming cavity 61 through a first transmission shaft 63; an elastic adjusting channel 64 is arranged at the lower end of the first transmission shaft 63, one end of the elastic adjusting mechanism 10 is propped against the elastic adjusting channel 64, the other end of the elastic adjusting mechanism is propped against the molding cavity 61 through a second transmission shaft 65, and the second transmission shaft 65 is inserted into the elastic adjusting channel 64 and can slide up and down in the elastic adjusting channel 64 so as to drive the molding cavity to lift up and down; the two sides of the elastic adjusting channel 64 are provided with adjusting grooves 66 extending along the plumb direction, the second transmission shaft 65 is provided with a pin hole 67, a pin shaft 68 is inserted into the pin hole 67, the pin shaft 68 is also inserted into the two adjusting grooves 66 at the same time, and the two adjusting grooves 66 can slide up and down, so that the second transmission shaft 65 can rotate under the drive of the first transmission shaft 63, and can drive the forming cavity to realize up-and-down follow-up lifting, thereby adapting to different lifting heights of the die head 5. When the height of the die head 5 is lower, the elastic adjusting mechanism 10 is in an extension state, namely the die cavity is at the lowest position, the gap between the die head 5 and the forming cavity is ensured, and then the forming cavity 61 rotates around the axis thereof and extrudes, grinds and shapes the silicate mixture on the die head, so that the silicate mixture on the die head is compact and formed. When the height of the die head 5 is higher, the elastic adjusting mechanism 10 is in a compressed state, namely the die cavity is in a high position, the gap between the die head 5 and the forming cavity is ensured, and then the forming cavity 61 rotates around the axis of the forming cavity and extrudes, grinds and shapes the silicate mixture on the die head, so that the silicate mixture on the die head is compact and formed. Preferably, the first transmission shafts 63 correspond to the die heads 5 in number one to one, chain wheels or gears are arranged on the first transmission shafts 63, and when the chain wheels 69 are arranged on the first transmission shafts, the forming motors 62 are in transmission connection with the first transmission shafts through the chain transmission matching of the chain wheels 69 and the chains, so that the plurality of forming cavities can rotate synchronously through one forming motor 62. When being equipped with the gear on first transmission shaft 63, the shaping motor passes through the gear and realizes being connected with first transmission shaft rotation with the hold-in range cooperation to realize that a plurality of shaping chambeies realize synchronous revolution through a shaping motor 62.

In one embodiment, the aluminum silicate plug processing device further comprises a fixed pipe 9, the pipeline 7 is a hose and can be adapted to the overturning action of the overturning mechanism 3, at the moment, the mold head 5 is fixed on the fixed pipe 9, the pipeline 7 penetrates through the fixed pipe 9, the mold head 5 is connected with the overturning mechanism 3 through the fixed pipe 9, a valve 71 is arranged on the pipeline, the opening and closing of the pipeline 7 are controlled through the valve 71, and the suction duration time are controlled. The turnover mechanism 3 is any one of a rotary cylinder, a hydraulic motor or a turnover motor.

In a preferred embodiment, the turnover mechanisms 3 correspond to the mold heads 5 in number one to one, that is, each turnover mechanism 3 controls one mold head 5 independently, a plurality of turnover mechanisms are fixedly connected through a connecting rod 31, the connecting rod 31 is connected with the lifting mechanism 2, and the lifting mechanism 2 enables the plurality of turnover mechanisms 3 and the mold heads 5 to be lifted synchronously through the connecting rod 31. The lifting mechanism 2 can be a screw nut mechanism, a hydraulic system or a pneumatic system, and the connecting rod 31 can be fixed on the chain 22 of the chain transmission 21 and driven to lift up and down by the reciprocating motion of the chain 22, or the connecting rod can be fixed on a synchronous belt of the synchronous belt transmission and driven to lift up and down by the reciprocating motion of the synchronous belt. The frame can be provided with a highest point and a lowest point which are controlled by a photoelectric switch to lift the die head, namely when the photoelectric switch detects that the die head reaches the highest point, the lifting mechanism stops lifting, and when the photoelectric switch detects that the die head reaches the lowest point, the lifting mechanism stops lifting. Furthermore, the vibration motors 41 correspond to the mold heads 5 in quantity one to one, and one vibration motor is arranged on one side of each mold head, so that the vibration effect of the silicate mixture on the mold heads is ensured, and the mold heads can be quickly separated from the adhesion of the silicate plugs.

In one embodiment, the pump body 8 may be a liquid pump such as a plunger pump, a vane pump, a gear pump, etc., and the pipe 7 is directly connected to the pump body 8 to draw liquid from the pump body 8 and pump the liquid out. The vacuum pump 81 may be a water ring vacuum pump, a reciprocating vacuum pump, a rotary vane vacuum pump, or the like, and in this case, the vacuum pump 81 is connected to the pipe 7 via an intermediate buffer tank 82, the intermediate buffer tank 82 is hermetically connected to the vacuum pump 81, and the vacuum pump 81 causes a negative pressure to be formed in the intermediate buffer tank 82, thereby pumping the liquid pumped out from the pipe 7 into the intermediate buffer tank 82. The intermediate buffer tank 82 is provided with a drain port 83, and when the liquid in the intermediate buffer tank 82 reaches a certain level, the liquid is discharged through the drain port 83.

In one embodiment, the aluminum silicate plug processing device further comprises a stirring mechanism, the stirring mechanism comprises a stirring motor 11 and a stirring blade 12 rotatably connected with the stirring motor 11, and the stirring motor 11 drives the stirring blade 12 to rotate, so that silicate slurry in the silicate slurry tank is stirred, and the condition that the quality of the aluminum silicate plugs is inconsistent due to precipitation of the silicate slurry is prevented.

In an embodiment, the aluminum silicate plug processing device further includes a manipulator (not shown), the manipulator includes a clamping component and a control mechanism, the control mechanism unloads the aluminum silicate plug on the mold head by controlling the clamping component to open, close and lift, and the manipulator is applied to various industries for the prior art, and is not described herein again.

Among the above-mentioned technical scheme, start agitator motor 11, agitator motor 11 drive stirring vane 12 is rotatory to the silicate thick liquid in the silicate thick liquid pond is stirred, prevents that the silicate thick liquid from taking place to precipitate. The turnover mechanism drives the die head to turn downwards, and the lifting mechanism drives the die head to descend so that the die head is vertically immersed into the silicate slurry downwards. The vacuum pump 81 is turned on and maintained for a certain time to form a pressure difference across the die head 5, so that the liquid is forced to pass through the die head while the silicate mixture is blocked, collected and adsorbed on the die head 5, and the liquid pumped out from the pipeline 7 is pumped into the intermediate buffer tank 82. And then, the lifting mechanism drives the mould head to lift to separate from the silicate slurry, the turnover mechanism drives the mould head to turn upwards until the mould head is inserted into a forming cavity matched with the shape of the mould head, and the forming cavity rotates around the axis of the forming cavity and extrudes, grinds and shapes the silicate mixture on the mould head to ensure that the silicate mixture on the mould head is compact and formed. Then the die head is lowered to the low position again, and is separated from the forming cavity together with the silicate mixture, the die head is gradually separated from the adhesion of the silicate mixture under the action of the vibrating motor, the mechanical production and processing of the aluminum silicate plug are realized, the production efficiency is high, and the consistency is good.

The embodiment is only for the illustration of the concept and implementation of the present invention, and is not limited thereto, and the technical solution without substantial transformation is still within the protection scope under the concept of the present invention.

Claims (10)

1. A processing device for an aluminum silicate plug comprises a rack and is characterized in that a lifting mechanism, a turnover mechanism, a vibration mechanism, a plurality of die heads and forming mechanisms which correspond to the die heads one by one are arranged on the rack, the die heads are provided with porous structures which can allow liquid to pass through, the die heads are connected with a pump body through pipelines, and the pump body enables pressure difference to be formed on two sides of the die heads through the pipelines; the turnover mechanism can drive the die head to do turnover reciprocating motion, the lifting mechanism can drive the turnover mechanism to lift and further drive the die head to lift, the forming mechanism comprises a forming cavity matched with the shape of the die head, and the forming cavity can rotate around the axis of the forming cavity; when the mould head is lifted to the high position, the mould head can extend into the forming cavity, and when the mould head is lowered to the low position, the mould head can be separated from the forming cavity; the vibration mechanism includes at least one vibration motor.

2. The aluminum silicate plug processing device as claimed in claim 1, further comprising an elastic adjusting mechanism, wherein the forming cavity can be lifted up and down, the elastic adjusting mechanism enables the forming cavity to return through elastic force, and the elastic adjusting mechanism is a return spring or an elastic support.

3. The aluminum silicate plug processing device as claimed in claim 1 or 2, further comprising a fixing tube, wherein the pipeline is a hose, the die head is fixed on the fixing tube, the pipeline penetrates through the fixing tube, the die head is connected with the turnover mechanism through the fixing tube, and a valve is arranged on the pipeline.

4. The aluminum silicate plug processing device as claimed in claim 1 or 2, wherein the turnover mechanisms correspond to the die heads in number one to one, the turnover mechanisms are connected through connecting rods, the connecting rods are connected with lifting mechanisms, and the lifting mechanisms enable the turnover mechanisms and the die heads to be lifted synchronously through the connecting rods.

5. The aluminum silicate plug processing device as claimed in claim 1 or 2, further comprising a stirring mechanism, wherein the stirring mechanism comprises a stirring motor and a stirring blade rotatably connected with the stirring motor, and the stirring motor drives the stirring blade to rotate.

6. An aluminum silicate plug processing device as claimed in claim 3, wherein the pump body is a vacuum pump, the vacuum pump is connected with the pipeline through an intermediate buffer tank, the intermediate buffer tank is hermetically connected with the vacuum pump, and a water outlet is arranged on the intermediate buffer tank.

7. The aluminum silicate plug processing device as claimed in claim 4, wherein the turnover mechanism is any one of a rotary cylinder, a hydraulic motor or a turnover motor, and the number of the vibration motors is one-to-one corresponding to the number of the die heads.

8. An aluminum silicate plug processing device as claimed in claim 2, wherein the forming mechanism further comprises a forming motor, the forming motor is rotatably connected with the forming cavity through a first transmission shaft; an elastic adjusting channel is arranged at the lower end of the first transmission shaft, one end of the elastic adjusting mechanism is abutted against the elastic adjusting channel, the other end of the elastic adjusting mechanism is abutted against the forming cavity through a second transmission shaft, and the second transmission shaft is inserted into the elastic adjusting channel and can slide in the elastic adjusting channel; the two sides of the elastic adjusting channel are both provided with adjusting grooves extending along the plumb direction, the second transmission shaft is provided with a pin hole, a pin shaft is inserted in the pin hole, and the pin shaft is simultaneously inserted into the two adjusting grooves and can slide up and down in the two adjusting grooves.

9. The aluminum silicate plug processing device as claimed in claim 8, wherein the number of the first transmission shafts corresponds to the number of the die heads one by one, a chain wheel or a gear is arranged on the first transmission shaft, and when the chain wheel is arranged on the first transmission shaft, the forming motor is in rotary connection with the first transmission shaft through the matching of the chain wheel and a chain; when being equipped with the gear on the first transmission shaft, the shaping motor passes through the gear and realizes being connected with first transmission shaft rotation with the hold-in range cooperation.

10. An aluminum silicate plug processing device as claimed in claim 1 or 2, further comprising a manipulator, wherein the manipulator comprises a clamping component and a control mechanism, and the control mechanism unloads the aluminum silicate plug on the die head by controlling the clamping component to open, close and lift.

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