CN218249648U - A auxiliary material agitator tank for brown sugar processing - Google Patents

Abstract

The utility model relates to an auxiliary material agitator tank for brown sugar processing in agitator tank technical field, including a jar body and a stirring subassembly, the stirring subassembly includes driving motor and agitator motor, and driving motor is connected with the motor shaft with agitator motor's one end, and the one end of motor shaft is connected with the puddler that is used for stirring, and the surface of puddler is equipped with the stirring board, and the inside of jar body is equipped with the baffle, is equipped with the heating block that is used for heating between jar body and the baffle, and the heating block electric connection has the power connecting wire; the top and bottom simultaneous stirring mode is adopted to assist the syrup in the tank body to be fully stirred, and on the other hand, the length of the stirring rod is reduced by the top and bottom simultaneous stirring mode, so that the possibility that the stirring rod is deformed or bent due to overlong stirring rod is avoided; the syrup in the tank body is heated through the heating block, the fusion temperature of the syrup in the tank body is kept, and the phenomenon that the syrup is solidified due to the fact that the syrup is cooled in the stirring process is avoided.

Description

A auxiliary material agitator tank for brown sugar processing

Technical Field

The utility model belongs to the technical field of the agitator tank technique and specifically relates to indicate the auxiliary material agitator tank that is used for brown sugar processing.

Background

The brown sugar refers to honey-contained sugarcane finished sugar, and the sugarcane is juiced and concentrated to form the honey-contained sugar. Brown sugar is divided into tablet sugar, brown sugar powder, bowl sugar and the like according to different crystal particles, almost all components in cane juice are contained due to no high refining, besides the functions of sugar, the brown sugar also contains vitamins and trace elements such as iron, zinc, manganese, chromium and the like, and the nutrient content is much higher than that of white sugar.

The brown sugar is crude sugar prepared by taking sugar cane as a raw material and adopting a lime process, wherein the lime process is to use lime as a clarifying agent, and no chemical reagent except lime and food additive are added in the whole processing process, so that the original flavor and nutrient substances of the sugar cane are completely kept. Brown sugar is different from refined sugar such as white sugar and brown granulated sugar, and is a kind of non-honey sugar, i.e. sugar without being processed by honey.

Stirring is to make a certain circulation through a stirrer, so that gas, liquid and even suspended particles in the solution are uniformly mixed. To achieve this, it is necessary to use a forced convection, homogeneous mixing device, i.e., the internal components of the stirrer. Stirring is a common operation in organic preparation experiments, and aims to ensure that reactants are fully mixed and avoid side reactions or organic matter decomposition caused by nonuniform concentration, local overlarge heating of the reactants. Through stirring, the reactants are fully mixed and uniformly heated, the reaction time is shortened, and the reaction yield is improved.

The food is stirred mainly aiming at fluid, and is stirred by gas, liquid, semisolid and granular solid according to phase separation. The liquid stirring is to mix and exchange materials or components in each part in a container forcibly by using the motion of various stirring blades or other methods in a container so as to achieve the purposes of uniform component concentration, uniform material temperature, acceleration of certain physical process (such as crystallization and the like) and the like.

Liquid agitation in the broad sense also includes agitation methods caused by line mixers, air lifts, sprays and the like. In most cases, however, liquid agitation is almost exclusively by means of stirring blades.

The traditional Chinese patent with the reference publication number of CN212549239U discloses a sugar dissolving stirring tank, which comprises a tank body, a stirring device and a filtering device, wherein a feeding port is formed in the upper side of the tank body; the stirring device comprises a stirring main shaft extending into the tank body, a stirring head arranged at the lower end of the stirring main shaft and a stirring driving mechanism arranged at the upper end of the stirring main shaft; the filter device comprises a filter net bag and a lifting driving mechanism for driving the filter net bag to lift, the filter net bag is arranged below the feed opening, and the projection of the filter net bag on the horizontal plane covers the feed opening. The filter screen bag of the filter device can bear the raw material sugar thrown down by the feed inlet, then the filter screen bag can be driven by the lifting driving mechanism to descend to enable the liquid level in the tank body to immerse the raw material sugar in the filter screen bag, and solid impurities such as thread ends mixed in the raw material sugar can be intercepted by the filter screen bag to be prevented from entering the tank body to damage the stirring device and reach the effect of filtering the solid impurities.

Although this application patent possesses the function of stirring, it does not possess the function of heating, when raw materials sugar is at the in-process of stirring, can take away the partial heat of raw materials sugar because of the stirring, because this application patent does not possess the function of heating, can't keep raw materials sugar liquid form shape through the heating, still need to carry out the processing improvement again to the agitator tank, the process has been increased and work efficiency has been reduced, on the other hand, the puddler of this application patent is integrated into one piece structure, lead to the length of puddler to increase to some extent, when raw materials sugar is the semi-solid state, because the hardness of semi-solid state increased raw materials sugar, thereby exert the effort to the puddler, probably lead to the puddler to produce and warp or bend, for this reason, the inventor has proposed the auxiliary material agitator tank that is used for brown sugar processing, in order to solve the above-mentioned technical problem.

SUMMERY OF THE UTILITY MODEL

Utility model is not enough to overcome the above condition, aims at providing a technical scheme that can solve above-mentioned problem.

An auxiliary material stirring tank for brown sugar processing comprises a tank body and a stirring assembly, wherein the stirring assembly comprises a driving motor and a stirring motor, the driving motor is connected with a motor rotating shaft through one end of the stirring motor, a top cover is installed at the top of the tank body, a connecting base is installed at the bottom of the tank body, one end of the motor rotating shaft is connected with a stirring rod for stirring, a stirring plate is arranged on the surface of the stirring rod, a connecting plate is installed on the surface of the stirring plate, a partition plate is arranged inside the tank body, a heating block for heating is arranged between the tank body and the partition plate, the heating block is electrically connected with a power supply connecting wire, the driving motor and the stirring motor are stepping motors, the motor rotating shaft is driven to rotate through driving force generated by the stepping motors, the stirring rod, the stirring plate and the connecting plate rotate simultaneously, the external power supply is connected through the power supply connecting wire to electrify the heating block for heating, the heating block is a stainless steel ceramic electric heating ring, the stainless steel ceramic electric heating ring is suitable for extrusion, casting and lower punch type mechanical operation, the temperature can reach 450 ℃, and the maximum surface load is 6.5W/cm; the composite material has the characteristics of long service life, high temperature resistance, energy consumption reduction by 30 percent and high insulation property, and is the most applicable electric heating product for the current extruders, injection molding machines and film blowing machines; the ceramic heating ring has the advantages of flexible installation, fast heat transfer and good insulation; the manufacture is not limited by the size of the model and the specification, and the like. The working temperature is high, the temperature rise is fast, the heat efficiency is high, no pollution is caused, and the heating is uniform and accurate; the stainless steel ceramic electric heating ring has the following specific advantages:

1. the flexible heating device has flexibility, such as when a container or a pipeline is heated, the heating device can be bent into an arc shape or a circular shape to be coated on the surface for heating, such as heating a large-sized workpiece, a local part can adopt a coating form, a large-area workpiece can adopt a flat-laying coating form, and the flexible heating device is suitable for heating workpieces with various geometric shapes;

2. the working temperature is high, the temperature rise is fast, the heat efficiency is high, no pollution is caused, the heating is uniform and accurate, and the automatic control can be realized;

3. the mechanical strength is high, the thermal insulation performance is good, the contact surface with a heated object is large, and the service life is long;

4. the installation and the maintenance are convenient, the use cost is low, and even if the internal heating material is damaged, the external ceramic device can still be recycled.

Further, the one end and the heating piece of power connecting wire are connected, and the other end of power connecting wire extends and surpasss the outside of jar body, and the surface of top cap is connected with sealed lid, and the one end of top cap is connected with the sealing washer, and connection base's surface is equipped with the filtering component who is used for filtering syrup, increases jar internal portion's leakproofness through sealed lid and sealing washer, avoids the effort that produces at the in-process of stirring to make syrup spill over from the surface of top cap.

Further, the filtering component is including connecting chassis and funnel, the surface connection who connects the chassis has the filtration to separate the net, the surface of funnel is equipped with the filtration sponge, the one end of funnel is the discharge gate, the surface connection of discharge gate has ejection of compact pipeline, the surface of ejection of compact pipeline is equipped with the governing valve that is used for the regulated flow, the surface mounting of governing valve has adjustment handle, the governing valve adopts the principle that tap control liquid ends, rely on adjustment handle, make the inside control liquid of governing valve end the case and produce the aversion, reach the effect that the inlet opening is opened, close, because the governing valve is connected with ejection of compact pipeline, the syrup flow of ejection of compact pipeline is controlled through adjustment handle.

Furthermore, the switching-over gear box is installed to driving motor's one end, the one end of switching-over gear box is connected with the output shaft, the one end of output shaft and the surperficial butt of puddler, the one end of switching-over gear box is equipped with a plurality of bracing pieces, the one end of bracing piece is connected with and is used for carrying out the mounting panel of installation with the top cap surface, produce drive power through driving motor and make motor shaft rotate, through manual, electronic or pneumatic means, make driving motor under certain prerequisite, change output shaft direction of rotation, also can realize the rotatory separation and reunion function of output shaft, when the output shaft is rotatory, drive the puddler through the output shaft and rotate.

Furthermore, a plurality of supporting foot rests are installed on the outer side face of the connecting base, one ends of the supporting foot rests penetrate through the outer portion of the tank body and extend towards the outer portion of the tank body, supporting bottom plates used for assisting in supporting are installed on the surfaces of the supporting foot rests, the weight of the tank body is supported through the supporting foot rests, and the tank body is prevented from inclining or collapsing due to shaking generated in stirring.

Further, driving motor installs in the surface of top cap, and agitator motor carries out the butt with connection base's one end, adopts the mode of top and bottom stirring simultaneously, and the syrup of the internal portion of supplementary jar carries out intensive mixing, and on the other hand has reduced the length of puddler through the mode of top and bottom stirring simultaneously, avoids the puddler overlength and increases the puddler and warp or the possibility of bending.

Compared with the prior art, the beneficial effects of the utility model are that: the top and bottom simultaneous stirring mode is adopted to assist the syrup in the tank body to be fully stirred, and on the other hand, the length of the stirring rod is reduced by the top and bottom simultaneous stirring mode, so that the possibility that the stirring rod is deformed or bent due to overlong stirring rod is avoided;

the syrup in the tank body is heated through the heating block, the fusion temperature of the syrup in the tank body is kept, and the phenomenon that the syrup is solidified due to the fact that the syrup is cooled in the stirring process is avoided.

Drawings

FIG. 1 is a perspective view of an auxiliary material stirring tank for brown sugar processing;

FIG. 2 is a schematic diagram of the internal structure of an auxiliary material stirring tank for processing brown sugar;

FIG. 3 is a schematic view of a partial structure of an auxiliary material stirring tank for processing brown sugar;

FIG. 4 is a perspective view of a connecting chassis in an auxiliary material stirring tank for processing brown sugar;

FIG. 5 is a perspective view of a driving motor in an auxiliary material stirring tank for processing brown sugar;

in the figure: 1-tank body, 2-driving motor, 3-stirring motor, 4-motor rotating shaft, 5-top cover, 6-connecting base, 7-stirring rod, 8-stirring plate, 9-connecting plate, 10-partition plate, 11-heating block, 12-power connecting wire, 13-sealing cover, 14-sealing ring, 15-connecting base plate, 16-funnel, 17-filtering screen, 18-filtering sponge, 19-discharging hole, 20-discharging pipeline, 21-regulating valve, 22-regulating handle, 23-reversing gear box, 24-output shaft, 25-mounting plate, 26-supporting foot rest, 27-supporting bottom plate and 28-supporting rod.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

In this embodiment, please refer to fig. 1-5, an auxiliary material stirring tank for brown sugar processing specifically implemented by the auxiliary material stirring tank comprises a tank body 1 and a stirring assembly, the stirring assembly comprises a driving motor 2 and a stirring motor 3, one end of the driving motor 2 and one end of the stirring motor 3 are connected with a motor rotating shaft 4, a top cover 5 is installed at the top of the tank body 1, a connection base 6 is installed at the bottom of the tank body 1, one end of the motor rotating shaft 4 is connected with a stirring rod 7 for stirring, a stirring plate 8 is arranged on the surface of the stirring rod 7, a connection plate 9 is installed on the surface of the stirring plate 8, a partition plate 10 is arranged inside the tank body 1, a heating block 11 for heating is arranged between the tank body 1 and the partition plate 10, the heating block 11 is electrically connected with a power connection wire 12, the driving motor 2 is installed on the surface of the top cover 5, and the stirring motor 3 is abutted against one end of the connection base 6, the syrup in the auxiliary tank body 1 is fully stirred by adopting a mode of simultaneously stirring the top and the bottom, on the other hand, the length of the stirring rod 7 is reduced by adopting a mode of simultaneously stirring the top and the bottom, the possibility that the stirring rod 7 is deformed or bent due to overlong length of the stirring rod 7 is avoided, the driving motor 2 and the stirring motor 3 are both stepping motors, the motor rotating shaft 4 is driven to rotate by the driving force generated by the stepping motors, the stirring rod 7, the stirring plate and the connecting plate 9 are driven to rotate simultaneously by the rotation of the motor rotating shaft 4, the heating block 11 is electrified and heated by connecting an external power supply through a power supply connecting wire 12, the heating block 11 is a stainless steel ceramic electric heating ring, the stainless steel ceramic electric heating ring is suitable for mechanical operation of extrusion, casting and lower punch, the temperature can reach 450 ℃, and the maximum surface load is 6.5W/cm; the composite material has the characteristics of long service life, high temperature resistance, energy consumption reduction by 30 percent and high insulation property, and is the most applicable electric heating product for the current extruders, injection molding machines and film blowing machines; the ceramic heating ring has the advantages of flexible installation, fast heat transfer and good insulation; the manufacture is not limited by the size of the model and the specification, and the like. The working temperature is high, the temperature rise is fast, the heat efficiency is high, no pollution is caused, and the heating is uniform and accurate; the stainless steel ceramic electric heating ring has the following specific advantages:

1. the flexible heating device has flexibility, such as when a container or a pipeline is heated, the heating device can be bent into an arc shape or a circular shape to be coated on the surface for heating, such as heating a large-sized workpiece, a local part can adopt a coating form, a large-area workpiece can adopt a flat-laying coating form, and the flexible heating device is suitable for heating workpieces with various geometric shapes;

2. the working temperature is high, the temperature rise is fast, the heat efficiency is high, no pollution is caused, the heating is uniform and accurate, and the automatic control can be realized;

3. the mechanical strength is high, the thermal insulation performance is good, the contact surface with a heated object is large, and the service life is long;

4. the installation and the maintenance are convenient, the use cost is low, and even if the internal heating material is damaged, the external ceramic device can still be recycled.

The one end and the heating piece 11 of power connecting wire 12 are connected, and the other end of power connecting wire 12 extends and surpasss the outside of jar body 1, and the surface of top cap 5 is connected with sealed lid 13, and the one end of top cap 5 is connected with sealing washer 14, and connection base 6's surface is equipped with the filtering component who is used for filtering syrup, increases jar internal leakproofness of body 1 through sealed lid 13 and sealing washer 14, avoids the effort that produces at the in-process of stirring to make syrup spill over from the surface of top cap 5.

The filtering component is including connecting chassis 15 and funnel 16, the surface connection who connects chassis 15 has the filtration to separate net 17, the surface of funnel 16 is equipped with filtering sponge 18, the one end of funnel 16 is discharge gate 19, discharge gate 19's surface is connected with ejection of compact pipeline 20, ejection of compact pipeline 20's surface is equipped with the governing valve 21 that is used for the regulated flow, the surface mounting of governing valve 21 has adjustment handle 22, governing valve 21 adopts the principle that tap control liquid flows and ends, rely on adjustment handle 22, make the inside control liquid of governing valve 21 flow end the case and produce the aversion, reach the inlet opening effect of opening, closing, because governing valve 21 is connected with ejection of compact pipeline 20, ejection of compact pipeline 20's syrup flow is controlled through adjustment handle 22.

The switching-over gear box 23 is installed to driving motor 2's one end, the one end of switching-over gear box 23 is connected with output shaft 24, the one end of output shaft 24 and the surperficial butt of puddler 7, the one end of switching-over gear box 23 is equipped with a plurality of bracing pieces 28, the one end of bracing piece 28 is connected with the mounting panel 25 that is used for going on installing with top cap 5 surface, it makes motor shaft 4 rotate to produce drive power through driving motor 2, through manual, electronic or pneumatic means, make driving motor 2 under certain prerequisite, change output shaft 24 direction of rotation, also can realize the rotatory separation and reunion function of output shaft 24, when output shaft 24 is rotatory, drive puddler 7 through output shaft 24 and rotate.

A plurality of supporting foot frames 26 are arranged on the outer side surface of the connecting base 6, one end of each supporting foot frame 26 penetrates through the outer part of the tank body 1 and extends towards the outer part of the tank body 1, a supporting bottom plate 27 for auxiliary supporting is arranged on the surface of each supporting foot frame 26, and the supporting foot frames 26 are used for supporting the weight of the tank body 1 to prevent the tank body 1 from inclining or collapsing due to shaking generated in stirring.

The utility model discloses a design point lies in, adopts the mode of top and bottom while stirring, and the syrup of the inside of the auxiliary tank body 1 carries out intensive mixing, and on the other hand has reduced the length of puddler 7 through the mode of top and bottom while stirring, avoids puddler 7 overlength and increases the possibility that puddler 7 warp or bend.

Use the utility model discloses the time, make driving motor 2 and agitator motor 3 operate simultaneously through connecting external power source, drive motor shaft 4 when agitator motor 3 rotates and rotate, drive puddler 7, stirring board and connecting plate 9 rotate simultaneously when motor shaft 4 rotates to stir the latter half of the jar body 1.

The driving motor 2 drives the motor rotating shaft 4 to rotate when rotating, the motor rotating shaft 4 drives a reversing gear (not shown) inside the reversing gear box 23 to rotate when rotating, so that the reversing gear generates a driving force on the output shaft 24, the rotating direction of the output shaft 24 is changed, and the output shaft 24 drives the stirring rod 7, the stirring plate and the connecting plate 9 to rotate simultaneously when rotating, so that the upper half part of the tank body 1 is stirred.

The foregoing is a further detailed description of the invention in connection with specific preferred embodiments and it is not intended to limit the invention to the specific embodiments disclosed herein. To the utility model belongs to the technical field of the ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as the utility model discloses a protection scope.

Claims (6)

1. A auxiliary material agitator tank for brown sugar processing, including jar body and stirring subassembly, its characterized in that: the stirring subassembly includes driving motor and agitator motor, and driving motor is connected with motor shaft with agitator motor's one end, and the top cap is installed at the top of the jar body, and connection base is installed to the bottom of the jar body, and motor shaft's one end is connected with the puddler that is used for carrying on the stirring, and the surface of puddler is equipped with the stirring board, and the surface mounting of stirring board has the connecting plate, and the inside of the jar body is equipped with the baffle, is equipped with the heating piece that is used for carrying on the heating between jar body and the baffle, and heating piece electric connection has power connecting wire.

2. An auxiliary material agitator tank for brown sugar processing according to claim 1, characterized in that: the one end and the heating piece of power connecting wire are connected, and the other end of power connecting wire extends beyond the outside of jar body, and the surface of top cap is connected with sealed lid, and the one end of top cap is connected with the sealing washer, and connection base's surface is equipped with the filtering component who is used for filtering the syrup.

3. An auxiliary material agitator tank for brown sugar processing according to claim 2, characterized in that: the filtering component comprises a connecting chassis and a funnel, the surface of the connecting chassis is connected with a filtering separation net, the surface of the funnel is provided with a filtering sponge, one end of the funnel is a discharge port, the surface of the discharge port is connected with a discharge pipeline, the surface of the discharge pipeline is provided with an adjusting valve for adjusting flow, and the surface of the adjusting valve is provided with an adjusting handle.

4. An auxiliary material agitator tank for brown sugar processing according to any of claims 1-3, characterized in that: the reversing gear box is installed to driving motor's one end, and the one end of reversing gear box is connected with the output shaft, and the one end of output shaft and the surperficial butt of puddler, the one end of reversing gear box are equipped with a plurality of bracing pieces, and the one end of bracing piece is connected with the mounting panel that is used for going on the installation with the top cap surface.

5. An auxiliary material agitator tank for brown sugar processing according to any of claims 1-3, characterized in that: a plurality of supporting foot rests are installed on the outer side face of the connecting base, one ends of the supporting foot rests penetrate through the outer portion of the tank body and extend towards the outer portion of the tank body, and supporting bottom plates used for auxiliary supporting are installed on the surfaces of the supporting foot rests.

6. An auxiliary material agitator tank for brown sugar processing according to any of claims 1-3, characterized in that: the driving motor is installed on the surface of the top cover, and the stirring motor is abutted to one end of the connecting base.

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