CN218247586U - Energy-concerving and environment-protective type core former - Google Patents
Energy-concerving and environment-protective type core former Download PDFInfo
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- CN218247586U CN218247586U CN202221623808.1U CN202221623808U CN218247586U CN 218247586 U CN218247586 U CN 218247586U CN 202221623808 U CN202221623808 U CN 202221623808U CN 218247586 U CN218247586 U CN 218247586U
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- rubbing crusher
- air
- air inlet
- die wheel
- output
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- 238000007493 shaping process Methods 0.000 claims abstract description 27
- 230000005611 electricity Effects 0.000 claims abstract description 5
- 239000000428 dust Substances 0.000 claims description 11
- 229920000742 Cotton Polymers 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 10
- 229920001131 Pulp (paper) Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000002250 absorbent Substances 0.000 description 4
- 238000004378 air conditioning Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 241000255925 Diptera Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000009290 primary effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Crushing And Pulverization Processes (AREA)
Abstract
The utility model relates to a disposable hygienic articles equipment field especially relates to an energy-concerving and environment-protective type core former, and it has mainly been solved core former's among the prior art problem that the operation power consumption is big and the health is poor, including control system, feed bin, rubbing crusher, shaping die wheel, centrifugal fan, three-way gate valve subassembly and output tube, rubbing crusher has first feed end, first discharge end and first air inlet end, shaping die wheel has second feed end, second discharge end and first air-out end, rubbing crusher's first feed end is located to the feed bin, the second feed end and the first discharge end of rubbing crusher of shaping die wheel are connected, centrifugal fan's input is connected with the first air-out end of shaping die wheel, centrifugal fan's output passes through three-way gate valve subassembly and is connected with output tube and rubbing crusher's first air inlet end respectively, three-way gate valve subassembly is connected with the control system electricity, and then adjusts the amount of wind that gets into output tube and rubbing crusher.
Description
Technical Field
The utility model relates to a disposable hygienic articles equipment field especially relates to an energy-concerving and environment-protective type core former.
Background
The existing core forming equipment, such as Chinese patent application number: 201620664525.X discloses a sanitary cotton core manufacturing equipment, which discloses a sanitary cotton core manufacturing equipment in detail, comprising a wood pulp feeding device, a wood pulp crushing device, a forming bin and a forming die wheel, wherein the wood pulp crushing device is arranged at the upper end of the forming bin, a discharge hole of the wood pulp crushing device is communicated with a feed hole of the forming bin, and the wood pulp feeding device is arranged at one side of the wood pulp crushing device and is communicated with the feed hole of the wood pulp crushing device; the lower extreme in shaping storehouse is provided with the discharge gate, but the shaping die wheel rotation arranges in the lower extreme in shaping storehouse, still be provided with the distribution adjusting part in the shaping storehouse. Wood pulp material feeding unit sends into wood pulp reducing mechanism in with other materials mix and smash, makes the cotton core, sends into the shaping storehouse with the cotton core, distributes the regulation through distribution adjusting part to the cotton core for the cotton core distributes more evenly, sends into shaping mould wheel interior negative pressure again and handles, and the cotton core brush is leveled with the cotton core through the brush cotton wheel in the shaping mould wheel, makes the shaping cotton core, and the cotton core of making is leveled and even, and production speed is fast.
When the equipment is applied to forming sanitary towels and adult diapers, the forming die wheel is respectively formed by adsorption by a large fan with the power of 75-90KW or 132KW and the air volume of 3 kilocubic (HA 250 adult diapers), indoor cold air is crushed by a crushing device to drive fluff pulp and high polymers to be mixed and enter the die wheel, the fluff pulp and the high polymers are separated by a stainless steel net with 50-60 meshes, the fine fluff pulp and the fine polymers enter the inner side of the die wheel along with negative pressure air and then enter the inlet of the large fan, the fluff pulp and the high polymers are sent to a heat-resistant cloth bag of dust removal equipment by the centrifugal force of the large fan to be filtered, and the fine fluff pulp and the high polymers stay on the surface layer of filter cloth. The ultra-fine fluff pulp and the high polymer are discharged into the outdoor air.
When the air-conditioning system is used in an actual factory building, a 75-90KW large fan sucks air quantity of 2-4 thousands of cubes per unit, 6 units of equipment in the workshop reach 12-24 cubes per hour, cold air with the air-conditioning refrigerating capacity of 25 ℃ is taken away, hot air with the temperature of 37 ℃ is supplemented from the outside, energy consumption of the workshop is caused, and investment of primary-effect and fine-effect filtering equipment for air supplement is increased. On the other hand, negative pressure is caused in a workshop, workers are influenced to breathe, and meanwhile mosquitoes outside the workshop are sucked from gaps to cause customer complaints.
SUMMERY OF THE UTILITY MODEL
Therefore, to foretell problem, the utility model provides an energy-concerving and environment-protective type core former, it has mainly solved the big and poor problem of health nature of the operation power consumption of core former among the prior art.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides an energy-concerving and environment-protective type core former, includes control system, feed bin, rubbing crusher, shaping die wheel, centrifugal fan, three way gate valve subassembly and output tube, the rubbing crusher has first feed end, first discharge end and first air inlet end, shaping die wheel has second feed end, second discharge end and first air-out end, rubbing crusher's first feed end is located to the feed bin, the second feed end of shaping die wheel is connected with rubbing crusher's first discharge end, centrifugal fan's input is connected with shaping die wheel's first air-out end, centrifugal fan's output passes through the three way gate valve subassembly and is connected with output tube and rubbing crusher's first air inlet end respectively, the three way gate valve subassembly is connected with the control system electricity, and then adjusts the amount of wind that gets into output tube and rubbing crusher.
Further, the tee bend gate valve subassembly includes the casing, locates a second air inlet end and two second air-out ends on the casing, the second air inlet end is connected with centrifugal fan's output, two the second air-out end is connected with the first air inlet end of output tube and rubbing crusher respectively, be equipped with flashboard and drive flashboard wobbling driving motor on the casing, adjust through the flashboard swing through the area of flowing through respectively through two second air-out ends.
Furthermore, the first air inlet end of the pulverizer is provided with a wind pressure sensor, and the wind pressure sensor is electrically connected with a control system.
Furthermore, the output end of the output pipe is provided with a dust remover.
Furthermore, the output end of the dust remover is provided with a negative pressure fan.
By adopting the technical scheme, the beneficial effects of the utility model are that: when the equipment runs, the air discharged from the forming die wheel is regulated by the arranged three-way gate valve assembly to flow into the output pipe and the crusher respectively, wherein the gas entering the output pipe enters the dust remover to be filtered and then discharged, the other part of the gas entering the crusher drives fluff pulp and high molecular water-absorbent resin to enter the forming die wheel and is separated by a stainless steel mesh of 50-60 meshes, and the fine fluff pulp and the fine high molecular water-absorbent resin enter the inner side of the forming die wheel along with air flow and then pass through a centrifugal fan to be sent to the three-way gate valve assembly by a centrifugal fan to enter the next circulation; the improvement of the device brings the following advantages:
1. the cold air energy in the workshop is saved, and the cost is reduced;
2. after multiple cycles, the fine fluff pulp and the fine polymer water-absorbing resin in the return air are mostly intercepted and precipitated by the fluff pulp core, so that the waste of 1-2% of the fluff pulp is reduced, and meanwhile, the fine fluff pulp and the polymer discharged to the outdoor atmosphere are reduced, thereby achieving the environment protection;
3. the air volume of the dust remover is reduced, and a small dust remover can be selected, so that the energy consumption is reduced, and the cost is saved.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of a three-way gate valve according to an embodiment of the present invention;
fig. 3 is a circuit block diagram of an embodiment of the present invention.
Detailed Description
The present invention will now be further described with reference to the accompanying drawings and detailed description.
The embodiment of the utility model provides a do:
referring to fig. 1, fig. 2 and fig. 3 show, an energy-concerving and environment-protective type core former, including control system 1, feed bin, rubbing crusher 2, shaping die wheel 3, centrifugal fan 4, three-way gate valve subassembly 5, output tube 6, dust shaker 7 and negative-pressure air fan 8, rubbing crusher 2 has first feed end 21, first discharge end 22 and first air inlet end 23, shaping die wheel 3 has second feed end 31, second discharge end 32 and first air-out end 33, rubbing crusher 2's first feed end 21 is located to the feed bin, the second feed end 31 of shaping die wheel 3 is connected with rubbing crusher 2's first discharge end 22, centrifugal fan 4's input and shaping die wheel 3's first air-out end 33 are connected, centrifugal fan 4's output passes through three-way gate valve subassembly 5 and is connected with output tube 6 and rubbing crusher 2's first air inlet end 23 respectively, three-way gate valve subassembly 5 is connected with control system 1 electricity, and then adjusts the amount of wind that gets into output tube 6 and rubbing crusher 2, dust shaker 7 locates the output end of negative-pressure air fan 8.
Specifically, three-way gate valve subassembly 5 includes casing 51, locates a second air inlet end 52 and two second air-out ends 53 on casing 51, second air inlet end 52 is connected with centrifugal fan 4's output, two second air-out end 53 is connected with the first air inlet end 23 of output tube 6 and rubbing crusher 2 respectively, be equipped with flashboard 54 and drive flashboard 54 wobbling driving motor 55 on casing 21, through the area of flowing through of flashboard 54 swing regulation through respectively two second air-out ends 53.
In this embodiment, the first air inlet end 23 of rubbing crusher 2 is equipped with wind pressure sensor 9, wind pressure sensor 9 is connected with control system 1 electricity, be used for detecting the negative pressure value of the first air inlet end 23 of rubbing crusher 2 and feed back to control system 1 through setting up wind pressure sensor 9, when the negative pressure value > atmospheric pressure value, the valve of the first air inlet end 23 of intercommunication rubbing crusher 2 is closed for a short time, the valve of the first air inlet end 23 of intercommunication rubbing crusher 2 is opened greatly when the negative pressure value < atmospheric pressure value, make the return air volume strengthen, reach automatic balance like this, thereby reduce workshop air conditioning and take away, improve workshop pressure, reduce the mosquito and inhale.
The control system 1 is a conventional PLC controller sold in the market.
The utility model discloses an operating mode is: this energy-concerving and environment-protective type core former, when equipment moves, the flow that gets into output tube 6 and rubbing crusher 2 respectively is adjusted through the tee bend gate valve subassembly 5 that sets up to the air of following the exhaust of shaping die wheel 3, wherein the gas that gets into output tube 6 gets into and carries out filtration treatment in the dust shaker 7 and discharge, the gas that another part got into rubbing crusher 2 drives the fine hair thick liquid, polymer water-absorbent resin enters into shaping die wheel, and through the stainless steel mesh separation of 50 ~ 60 meshes, fine hair thick liquid, fine polymer water-absorbent resin gets into shaping die wheel inboard along with the air current, pass through centrifugal fan 4 again, send tee bend gate valve subassembly 5 through 4 centrifugal force of centrifugal fan, get into circulation on next step.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (5)
1. The utility model provides an energy-concerving and environment-protective type core former which characterized in that: including control system, feed bin, rubbing crusher, shaping die wheel, centrifugal fan, three way gate valve subassembly and output tube, the rubbing crusher has first feed end, first discharge end and first air inlet end, shaping die wheel has second feed end, second discharge end and first air-out end, rubbing crusher's first feed end is located to the feed bin, the second feed end of shaping die wheel is connected with rubbing crusher's first discharge end, centrifugal fan's input is connected with the first air-out end of shaping die wheel, centrifugal fan's output passes through the three way gate valve subassembly and is connected with the first air inlet end of output tube and rubbing crusher respectively, the three way gate valve subassembly is connected with the control system electricity, and then adjusts the amount of wind that gets into output tube and rubbing crusher.
2. The energy-saving and environment-friendly core forming device as claimed in claim 1, wherein: the three-way gate valve component comprises a shell, a second air inlet end and two second air outlet ends, the second air inlet end is connected with the output end of the centrifugal fan, the second air outlet end is connected with the first air inlet ends of the output pipe and the pulverizer respectively, the shell is provided with a gate plate and a driving gate plate swing driving motor, and the flow area of the driving gate plate swing driving motor through the two second air outlet ends is adjusted through the gate plate swing.
3. The apparatus for forming energy-saving and environment-friendly core as claimed in claim 1 or 2, wherein: the first air inlet end of the crusher is provided with a wind pressure sensor, and the wind pressure sensor is electrically connected with a control system.
4. The energy-saving and environment-friendly core forming device as claimed in claim 3, wherein: and the output end of the output pipe is provided with a dust remover.
5. The energy-saving and environment-friendly core forming device as claimed in claim 4, wherein: and a negative pressure fan is arranged at the output end of the dust remover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221623808.1U CN218247586U (en) | 2022-06-27 | 2022-06-27 | Energy-concerving and environment-protective type core former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221623808.1U CN218247586U (en) | 2022-06-27 | 2022-06-27 | Energy-concerving and environment-protective type core former |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218247586U true CN218247586U (en) | 2023-01-10 |
Family
ID=84757595
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221623808.1U Active CN218247586U (en) | 2022-06-27 | 2022-06-27 | Energy-concerving and environment-protective type core former |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218247586U (en) |
-
2022
- 2022-06-27 CN CN202221623808.1U patent/CN218247586U/en active Active
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231129 Address after: 362261 the third industrial zone, Anhai Town, Jinjiang City, Quanzhou City, Fujian Province Patentee after: FUJIAN HENGAN HYGIENE MATERIAL Co.,Ltd. Address before: 362200 HengAn industrial city, Anhai Town, Jinjiang City, Quanzhou City, Fujian Province Patentee before: FUJIAN HENGAN HOLDING Co.,Ltd. Patentee before: FUJIAN HENGAN HOUSEHOLD LIFE ARTICLE Co.,Ltd. Patentee before: HENGAN (CHINA) HYGIENE PRODUCTS Co.,Ltd. |