CN218231818U

CN218231818U - Full-automatic filling production device for thermal foaming ink box

Info

Publication number: CN218231818U
Application number: CN202222802430.8U
Authority: CN
Inventors: 杜家俊
Original assignee: Gaozhesi Technology Guangzhou Co ltd
Current assignee: Gaozhesi Technology Guangzhou Co ltd
Priority date: 2022-10-24
Filing date: 2022-10-24
Publication date: 2023-01-06
Anticipated expiration: 2032-10-24

Abstract

The utility model provides a full automatization filling apparatus for producing of thermal foaming ink horn belongs to ink horn filling technical field, this kind of full automatization filling apparatus for producing of thermal foaming ink horn, including the liquid filling machine body, the bottom of liquid filling machine body is equipped with power storehouse, and a plurality of baffles are installed respectively, and is a plurality of to the liquid filling machine body in the one side that is close to power storehouse one side be equipped with push mechanism, fixed establishment and ink horn mount respectively one side of baffle, push mechanism includes first cylinder, second cylinder and third cylinder, first cylinder and second cylinder fixed mounting are respectively in power storehouse top one side, fixed establishment includes maincenter mount, ink horn cylinder and plug, the top of maincenter mount is provided with the perforation, fenestrate inside sliding connection ink horn cylinder, the inside sliding connection of ink horn cylinder has the ejector pin, the ink horn cylinder is run through on the top of ejector pin to be connected with the bottom of plug.

Description

Full-automatic filling production device for thermal foaming ink box

Technical Field

The utility model relates to an ink horn filling technical field particularly, relates to a hot foaming ink horn full automatization filling apparatus for producing.

Background

The ink is an important material for printing, patterns and characters are expressed on a printing stock by printing or spray painting, and along with the increase of social demands, the variety and the yield of the ink are correspondingly expanded and increased.

At present, hot foaming ink horn is in filling printing ink, generally adopts artifical manual syringe of using to add the black filling, but the flow of artifical filling is loaded down with trivial details, and work efficiency is lower to the defective products can't be got rid of in manual filling, makes the unable guarantee of off-the-shelf quality, and secondly, printing ink has the recovery nature, leads to environmental air pollution, and the long-time contact of human body leads to the fact the damage to the respiratory track easily.

Therefore, we improve the above steps and provide a full-automatic filling production device for thermal foaming ink boxes.

SUMMERY OF THE UTILITY MODEL

In order to make up for above not enough, the utility model provides a hot foaming ink horn full automatization filling apparatus for producing.

The utility model discloses a realize like this:

the utility model provides a full automation of thermal foaming ink horn filling apparatus for producing, includes the liquid filling machine body, the bottom of liquid filling machine body is equipped with the power storehouse, and a plurality of baffles are installed respectively to the liquid filling machine body in one side that is close to the power storehouse, and a plurality of one side of baffle is equipped with push mechanism, fixed establishment and ink horn mount respectively, push mechanism includes first cylinder, second cylinder and third cylinder, first cylinder and second cylinder fixed mounting are respectively in one side of the top of power storehouse, fixed establishment includes maincenter mount, ink horn cylinder and plug, the top of maincenter mount is provided with the perforation, the inside sliding connection ink horn cylinder of perforation, the inside sliding connection of ink horn cylinder has the ejector pin, the top of ejector pin runs through the ink horn cylinder to be connected with the bottom of plug, just the top of plug extends to the bottom of ink horn mount, third cylinder fixed mounting is in the inside bottom of maincenter mount, and the output of third cylinder is connected with the bottom of ejector pin, and a plurality of baffle one side is provided with the recess respectively, the inside of recess is installed respectively.

Furthermore, the bottom of the power supply bin is respectively provided with a waste liquid cylinder, a positive pressure pump and a negative pressure pump, and the surfaces of the bottom ends of the waste liquid cylinder, the positive pressure pump and the negative pressure pump are flush.

The positive pressure pump is installed and used for mainly providing a pressure function generated by the positive pressure pump, the waste liquid barrel connected with the negative pressure pump is installed and used for generating a vacuum function, and the negative pressure pump is installed and used for mainly generating a vacuum function.

Further, the inside in power storehouse is equipped with the mounting panel, the mounting panel includes plate body, power module and main control board, is that power module and main control board install respectively at the top of plate body.

The main control board is installed and used to be connected with all accessories needing electricity, the edited programs are mainly used to control the on and off of the accessories, and the power supply module is used in a matched mode to enable the circuit to be connected with the main control board and mainly provide a 24V power supply function for the main control board.

Furthermore, first valve mechanisms are arranged on two sides of the outer wall of the fixing mechanism and comprise first electromagnetic valves and second electromagnetic valves, and the first electromagnetic valves and the second electromagnetic valves are symmetrical to each other.

The beneficial effect who adopts above-mentioned further scheme is that, through the installation use of first solenoid valve and second solenoid valve, be convenient for the atmospheric pressure of first cylinder, second cylinder supply channel, make it carry out the activity of stretching out and drawing back.

Furthermore, the top of cylinder is equipped with a plurality of holes respectively, and is a plurality of the inside in hole is installed quarter butt, king-rod and stock respectively, and one of them the hole is the air inlet, bottom one side of cylinder is equipped with out the china ink mouth, quarter butt, king-rod and stock connect gradually.

Adopt above-mentioned further scheme's beneficial effect to be used through the cooperation of quarter butt, king-rod and stock, be convenient for respond to level sensor in real time.

Further, a second valve mechanism and a third valve mechanism are respectively arranged inside the filling machine body, the second valve mechanism comprises an electromagnetic valve A, an electromagnetic valve B, an electromagnetic valve C, an electromagnetic valve D, an electromagnetic valve E and an electromagnetic valve F, and the third valve mechanism comprises an electromagnetic valve a, an electromagnetic valve B and an electromagnetic valve C.

The beneficial effect of adopting above-mentioned further scheme is that, through the break-make effect of each solenoid valve, be convenient for control gaseous flow and the break-make of raw materials.

Further, the output ends of the electromagnetic valve a, the electromagnetic valve B, the electromagnetic valve C, the electromagnetic valve D, the electromagnetic valve E and the electromagnetic valve F are respectively connected with the input ends of the electromagnetic valve a, the electromagnetic valve B and the electromagnetic valve C.

The beneficial effect of adopting above-mentioned further scheme is through solenoid valve a with this butt joint with solenoid valve A for keep the relation that the gas flows between each solenoid valve.

Furthermore, a plurality of negative pressure meters are respectively installed on one side of the partition plates, the detection ends of the negative pressure meters are respectively connected with one ends of the electromagnetic valve A, the electromagnetic valve B and the electromagnetic valve C, and a plurality of buttons are respectively installed on the top end of the filling machine body.

The beneficial effect who adopts above-mentioned further scheme is that, installation through the button is used for the device keeps stable, and the installation of the cooperation negative pressure table again is used, is convenient for real-time detection the device's gaseous change.

Furthermore, the input ends of the first electromagnetic valve and the second electromagnetic valve are respectively connected with one end of the electromagnetic valve A, one end of the electromagnetic valve B, one end of the electromagnetic valve C, one end of the electromagnetic valve D, one end of the electromagnetic valve E and one end of the electromagnetic valve F.

Adopt the beneficial effect of above-mentioned further scheme to be convenient for centralized control second valve mechanism through the synchronization of first solenoid valve and second solenoid valve.

Further, level sensor is installed respectively to inside one side of liquid filling machine body, the outer wall of first cylinder, second cylinder and third cylinder is equipped with a plurality of response mechanisms respectively, response mechanism includes first sensor, second sensor, third sensor and fourth sensor, first sensor is installed in one side of first cylinder, the second sensor is installed in one side of second cylinder, one side at the third cylinder is installed respectively to third sensor and fourth sensor.

The beneficial effect who adopts above-mentioned further scheme is that, through the installation of response mechanism use, be convenient for real-time detection different cylinders's motion state.

The utility model has the advantages that: the device can pump the ink to be filled into the needle cylinder, accurately position the ink quantity of the ink box to be filled by using the liquid level controller and the long lever, the middle lever and the short lever on the needle cylinder, so that the ink to be filled is pressed into a half-inch or one-inch empty ink box to be filled by using the pressure of the vacuum pump, and finally the ink box is jacked into the ink box through the steel ball on the jacking rod to play a sealing role; moreover, a small section of closed gas circuit is formed, and a negative pressure meter is utilized to automatically check whether defective products such as gas leakage exist in the ink box, so that the defective products are eliminated from the beginning, and the quality of finished products is improved; and then the whole process automation (including the automatic inspection of the negative pressure meter, the time, force and size control of extracting the air of the ink box, the process step control of filling, the whole process time control of filling, the dosage control of filling ink and the like) ensures that the negative pressure value of each finished ink box is stable and reliable; secondly, through full automated filling, not only make the production environment obtain the biggest optimization, efficient, high quality moreover.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic perspective view of a full-automatic filling production device for a thermal foaming ink cartridge provided by the present invention;

FIG. 2 is a diagram showing an internal structure of the fully automatic filling apparatus for producing thermal foaming ink cartridges of the present invention;

fig. 3 is a top view of the internal structure of the fully automatic filling production device for the thermal foaming ink box provided by the present invention;

fig. 4 is a schematic view of a mounting plate structure of a fully automatic filling production device of a thermal foaming ink box provided by the utility model;

fig. 5 is a local display diagram of a full-automatic filling production device for thermal foaming ink cartridges provided by the present invention.

In the figure: 100. a filling machine body; 200. a power supply bin; 300. a waste liquid cylinder; 400. a positive pressure pump; 500. a negative pressure pump; 600. a partition plate; 6100. a pushing mechanism; 6101. a first cylinder; 6102. a second cylinder; 6103. a third cylinder; 6200. a first valve mechanism; 6201. a first solenoid valve; 6202. a second solenoid valve; 6300. a fixing mechanism; 6301. a central fixing frame; 6302. an ink cartridge cylinder; 6303. a rubber plug; 6400. an ink box fixing frame; 700. a button; 800. a negative pressure gauge; 900. a needle cylinder; 9001. an air inlet; 9002. a short bar; 9003. a middle rod; 9004. a long rod; 1000. mounting a plate; 10001. a plate body; 10002. a power supply module; 10003. a main control board; 1100. an induction mechanism; 11001. a first sensor; 11002. a second sensor; 11003. a third sensor; 11004. a fourth sensor; 1200. a top rod; 1300. an ink outlet; 101. a second valve mechanism; 10101. an electromagnetic valve A; 10102. a solenoid valve B; 10103. a solenoid valve C; 10104. an electromagnetic valve D; 10105. an electromagnetic valve E; 10106. a solenoid valve F; 102. a third valve mechanism; 10201. an electromagnetic valve a; 10202. a solenoid valve b; 10203. a solenoid valve c; 103. a liquid level sensor.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example one

Referring to fig. 1, the present invention provides a technical solution: the utility model provides a full automatic filling apparatus for producing of thermal foaming ink horn, including liquid filling machine body 100, the bottom of liquid filling machine body 100 is equipped with power storehouse 200, liquid filling machine body 100 installs a plurality of baffles 600 respectively in one side that is close to power storehouse 200, one side of a plurality of baffles 600 is equipped with push mechanism 6100 respectively, fixed establishment 6300 and ink horn mount 6400, push mechanism 6100 includes first cylinder 6101, second cylinder 6102 and third cylinder 6103, first cylinder 6101 and second cylinder 6102 are fixed mounting respectively in top one side of power storehouse 200, fixed establishment 6300 includes maincenter mount 6301, ink horn cylinder 6302 and plug 6303, the top of maincenter mount 6301 is provided with the perforation, perforated inside sliding connection has ink horn cylinder 6302, the inside sliding connection has ejector pin 1200 of ink horn cylinder 6302, the top of ejector pin 1200 runs through ink horn cylinder 6302, and be connected with the bottom of plug 6303, and the top of plug 6303 extends to the bottom of plug 6400, the inside bottom of third cylinder 6103 fixed mounting is in the maincenter mount 6301, and the output of third cylinder 6103 and the bottom of cylinder 6103 are connected with one side of ejector pin 1200, the inside of a plurality of ejector pin recess mount 900 is provided respectively.

Example two

Referring to fig. 2-4, as an embodiment of the present invention, further, the bottom end of the power supply bin 200 is respectively provided with a waste liquid cylinder 300, a positive pressure pump 400 and a negative pressure pump 500, the bottom end surfaces of the waste liquid cylinder 300, the positive pressure pump 400 and the negative pressure pump 500 are flush, the inside of the power supply bin 200 is provided with a mounting plate 1000, the mounting plate 1000 comprises a plate body 10001, a power module 10002 and a main control plate 10003, the power module 10002 and the main control plate 10003 are respectively mounted on the top end of the plate body 10001, two sides of the outer wall of the fixing mechanism 6300 are provided with a first valve mechanism 6200, the first valve mechanism 6200 comprises a first solenoid valve 6201 and a second solenoid valve 6202, the first solenoid valve 6201 and the second solenoid valve 2 are symmetrical to each other, the top end of the needle cylinder 900 is respectively provided with a plurality of holes, the inside of which are respectively provided with a short rod 9002, a middle rod 9003 and a long rod 9004, one of the holes is an air inlet 9001, one of the holes is provided with an ink outlet at one side of the bottom end of the needle cylinder 900, the short rod 9002, the short rod 9003 and the middle rod 9003 are sequentially connected with a long rod 9004.

EXAMPLE III

Please refer to fig. 5, as an embodiment of the present invention, further, the inside of the filling machine body 100 is respectively provided with a second valve mechanism 101 and a third valve mechanism 102, the second valve mechanism 101 includes a solenoid valve a10101, a solenoid valve B10102, a solenoid valve C10103, a solenoid valve D10104, a solenoid valve E10105 and a solenoid valve F10106, the third valve mechanism 102 includes a solenoid valve a10201, a solenoid valve B10202 and a solenoid valve C10203, the solenoid valve a10101, a solenoid valve B10102, a solenoid valve C10103, a solenoid valve D10104, the output ends of the solenoid valve E10105 and the solenoid valve F10106 are respectively connected with the input ends of the solenoid valve a10201, a solenoid valve B10202 and a solenoid valve C10203, one side of a plurality of partition plates 600 is respectively provided with a negative pressure gauge 800, the detection end of the negative pressure gauge 800 is respectively connected with the solenoid valve a10101, the solenoid valve B10102 is connected with one end of the solenoid valve C10103, the top end of the filling machine body 100 is respectively provided with a plurality of buttons 700, the input ends of a first 6201 and a second solenoid valve 6202 are respectively connected with the cylinder 11001, the cylinder 1103 of a sensor 1103 is provided with the induction sensor mechanisms 1103, the induction sensor 1100 of the second cylinder 11003 and the induction cylinder 1103, the induction sensor mechanisms 1103 are respectively installed on one side of the second cylinder 11003, the induction cylinder 1103 of the induction cylinder sensor mechanisms 1103 of the second cylinder 11003 and the induction cylinder 11001, the induction cylinder 1103 sensor mechanisms 11003.

Specifically, this thermal foaming ink horn full automatization filling apparatus for producing's theory of operation: when the device is used, firstly, the device is moved to a designated working area, and is started to carry out operation test, and then the device is put into use after normal operation is ensured, wherein the ink quantity of the ink box to be filled is accurately positioned through the liquid level sensor 103, the long rod 9004, the middle rod 9003 and the short rod 9002 on the needle cylinder, so that the ink to be filled is pressed into a half-inch or one-inch empty ink box to be filled by using the pressure of a vacuum pump, the ink box is mainly fixed by installing an ink box fixing frame 6400, and finally, the steel ball on the ejector rod is jacked into the ink box to play a sealing role, and the hot foaming ink box of the filling machine is used, so that the efficiency is high, the ink consumption of the ink box to be filled can be accurately controlled, the operation of personnel is reduced, and the complicated flow of manual filling is avoided; moreover, by forming a small section of closed gas circuit, the negative pressure meter 800 is utilized to automatically check whether the ink box has defective products such as gas leakage, and the like, so that the defective products are eliminated at the beginning, and the quality of finished products is improved; the whole process is automated to ensure that the negative pressure value of each finished ink box is stable and reliable; secondly, through full-automatic filling, not only the production environment is optimized to the maximum extent, but also the efficiency is high, the quality is high, and, through the installation and use of the positive pressure pump 400, the pressure function generated by the positive pressure pump 400 is mainly provided, through the installation and use of the waste liquid cylinder 300, the vacuum function generated by the waste liquid cylinder connected with the negative pressure pump 500 is mainly used, through the installation and use of the negative pressure pump 500, the vacuum function generated by the negative pressure pump 500 is mainly used, through the installation and use of the main control board 10003, the waste liquid cylinder is connected with all the accessories needing electricity, the opening and closing of the accessories are mainly controlled by the edited program, and the circuit is connected with the main control board by matching with the assembly and use of the power module 10002, so that the 24V power supply function is mainly provided for the main control board.

It should be noted that, the specific model specifications of the positive pressure pump 400, the negative pressure pump 500, the first cylinder 6101, the second cylinder 6102, and the third cylinder 6103 of the full-automatic filling production device of the thermal foaming ink cartridge need to be determined by type selection according to the actual specification of the device, and the specific type selection calculation method adopts the prior art in the field, and therefore, detailed description is omitted.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The full-automatic filling production device of the thermal foaming ink box is characterized by comprising a filling machine body (100), wherein a power supply bin (200) is arranged at the bottom end of the filling machine body (100), a plurality of partition plates (600) are respectively installed on one side, close to the power supply bin (200), of the filling machine body (100), a pushing mechanism (6100), a fixing mechanism (6300) and an ink box fixing frame (6400) are respectively arranged on one side of the plurality of partition plates (600), the pushing mechanism (6100) comprises a first cylinder (6101), a second cylinder (6102) and a third cylinder (6103), the first cylinder (6101) and the second cylinder (6102) are respectively and fixedly installed on one side of the top end of the power supply bin (200), the fixing mechanism (6300) comprises a pivot fixing frame (6301), an ink box cylinder (6302) and a rubber plug (6303), the top end of the pivot fixing frame (6301) is provided with a through hole, the through-hole internal sliding connection cylinder (6302), the ink box cylinder (1200) is connected with an ejector rod (1200), the top end of the ink box cylinder (6302) is connected with the cylinder (6302), the bottom end of the ink box, the ink box is connected with the cylinder (6302), the cylinder (6303), the bottom end of the third cylinder (6400) is connected with the cylinder (6400), and the plug (6400) and extends to the third cylinder (6400), and the output end of the third cylinder (6103) is connected with the bottom end of the ejector rod (1200), one side of each of the plurality of partition boards (600) is provided with a groove, and the inside of each groove is provided with a needle cylinder (900).

2. The full-automatic filling production device of the thermal foaming ink cartridge according to claim 1, wherein a waste liquid cylinder (300), a positive pressure pump (400) and a negative pressure pump (500) are respectively arranged at the bottom end of the power supply bin (200), and the bottom end surfaces of the waste liquid cylinder (300) and the positive pressure pump (400) are flush with the bottom end surface of the negative pressure pump (500).

3. The device for producing the fully automatic filling of the thermal foaming cartridge according to claim 2, wherein a mounting plate (1000) is disposed inside the power supply bin (200), the mounting plate (1000) comprises a plate body (10001), a power module (10002) and a main control plate (10003), and the power module (10002) and the main control plate (10003) are respectively mounted on a top end of the plate body (10001).

4. The apparatus for the full-automatic filling production of the thermal foaming ink cartridge according to claim 1, wherein a first valve mechanism (6200) is arranged on two sides of the outer wall of the fixing mechanism (6300), the first valve mechanism (6200) comprises a first solenoid valve (6201) and a second solenoid valve (6202), and the first solenoid valve (6201) and the second solenoid valve (6202) are symmetrical to each other.

5. The full-automatic filling production device of the thermal foaming ink box according to claim 4, wherein a plurality of holes are respectively formed at the top end of the needle cylinder (900), a short rod (9002), a middle rod (9003) and a long rod (9004) are respectively installed inside the plurality of holes, one of the holes is an air inlet (9001), an ink outlet (1300) is formed in one side of the bottom end of the needle cylinder (900), and the short rod (9002) and the middle rod (9003) are sequentially connected with the long rod (9004).

6. The full-automatic filling production device of the thermal foaming ink box according to claim 5, wherein a second valve mechanism (101) and a third valve mechanism (102) are respectively arranged inside the filling machine body (100), the second valve mechanism (101) comprises an electromagnetic valve A (10101), an electromagnetic valve B (10102), an electromagnetic valve C (10103), an electromagnetic valve D (10104), an electromagnetic valve E (10105) and an electromagnetic valve F (10106), and the third valve mechanism (102) comprises an electromagnetic valve a (10201), an electromagnetic valve B (10202) and an electromagnetic valve C (10203).

7. The full-automatic filling production device of the thermal foaming ink box according to claim 6, wherein output ends of the electromagnetic valve A (10101), the electromagnetic valve B (10102), the electromagnetic valve C (10103), the electromagnetic valve D (10104), the electromagnetic valve E (10105) and the electromagnetic valve F (10106) are respectively connected with input ends of the electromagnetic valve a (10201), the electromagnetic valve B (10202) and the electromagnetic valve C (10203).

8. The full-automatic filling production device of the thermal foaming ink box according to claim 7, wherein a negative pressure gauge (800) is respectively installed on one side of a plurality of partition plates (600), the detection end of the negative pressure gauge (800) is respectively connected with one end of a solenoid valve A (10101), one end of a solenoid valve B (10102) and one end of a solenoid valve C (10103), and a plurality of buttons (700) are respectively installed on the top end of the filling machine body (100).

9. The full-automatic filling production device of the thermal foaming ink box according to claim 8, wherein the input ends of the first solenoid valve (6201) and the second solenoid valve (6202) are respectively connected with one end of the solenoid valve a (10101), the solenoid valve B (10102), the solenoid valve C (10103), the solenoid valve D (10104), the solenoid valve E (10105) and the solenoid valve F (10106).

10. The full-automatic filling production device of the thermal foaming ink box according to claim 4, characterized in that a liquid level sensor (103) is respectively installed on one side of the interior of the filling machine body (100), the outer walls of the first cylinder (6101), the second cylinder (6102) and the third cylinder (6103) are respectively provided with a plurality of sensing mechanisms (1100), each sensing mechanism (1100) comprises a first sensor (11001), a second sensor (11002), a third sensor (11003) and a fourth sensor (11004), the first sensor (11001) is installed on one side of the first cylinder (6101), the second sensor (11002) is installed on one side of the second cylinder (6102), and the third sensor (11003) and the fourth sensor (11004) are respectively installed on one side of the third cylinder (6103).