CN218224601U - Large-scale integrated high-pressure die-casting intelligent cooling control system - Google Patents
Large-scale integrated high-pressure die-casting intelligent cooling control system Download PDFInfo
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- CN218224601U CN218224601U CN202222574346.5U CN202222574346U CN218224601U CN 218224601 U CN218224601 U CN 218224601U CN 202222574346 U CN202222574346 U CN 202222574346U CN 218224601 U CN218224601 U CN 218224601U
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Abstract
The utility model provides a large-scale integration high-pressure die-casting intelligence cooling control system, including the die casting machine switch board, the die casting machine, the refrigeration water tank, cooling intelligent control cabinet, cooling intake pump and cooling drain pump, it takes over and the return water is taken over to be equipped with out water on the refrigeration water tank, it is connected through the cooling inlet tube and the entry of the cooling channel that the die casting mould row watered the department in the die casting machine to go out water takeover on the refrigeration water tank, the return water on the refrigeration water tank is taken over and is connected through the cooling drain pipe and the export of the cooling channel that the die casting mould row watered the department in the die casting machine, respectively fixedly connected with cooling intake pump and cold water drain pump on cooling inlet tube and the cooling drain pipe, fixedly connected with relief valve on the cooling inlet tube between cooling intake pump and the die casting machine. This cooling control system can automatic control water pump intake respectively and cool off and the drainage, and cooperation flow sensor can accurate control cooling water get into the mould and discharge the mould, waters the cooling time after arranging and can effectively reduce, can improve production efficiency.
Description
The technical field is as follows:
the utility model relates to a die-casting cooling system technical field, more specifically say and relate to a large-scale integrated high-pressure die-casting intelligence cooling control system.
The background art comprises the following steps:
the die temperature directly influences the die casting quality, the die cooling directly influences the die temperature, and the die cooling system can influence the quality of die casting and the production efficiency of die casting. At present, in the die-casting production, the pouring row is the last solidification area, the cooling time is the longest, and the die-casting cycle time is directly and seriously influenced. Therefore, the cooling system needs to be optimized and improved, the cooling effect is improved, particularly the cooling effect after pouring and discharging is improved, the cooling time can be reduced, the time of single die casting can be shortened, the frequency of die casting circulation is improved, and the die casting efficiency can be improved.
The utility model has the following contents:
the utility model aims at being not enough to prior art, and provide a large-scale integration high pressure die-casting intelligence cooling control system, its control system automatic control water pump is intake cooling and drainage respectively, and cooperation flow sensor can accurate control cooling water get into mould and discharge die utensil, waters the cooling time after arranging and can effectively reduce, can improve production efficiency.
A large-scale integrated high-pressure die-casting intelligent cooling control system comprises a die-casting machine control cabinet, a die-casting machine, a refrigeration water tank, a cooling intelligent control cabinet, a cooling water inlet pump and a cooling water discharge pump, wherein the refrigeration water tank is provided with a water outlet connecting pipe and a water return connecting pipe;
the control element in the cooling intelligent control cabinet is respectively connected with and controls a refrigerator, a cooling water inlet pump and a cooling water discharge pump in the refrigeration water tank through lines; the die casting machine control cabinet is respectively electrically connected with the cooling intelligent control cabinet and the die casting machine through circuits.
Preferably, the refrigeration water tank constitute by water tank and the inside refrigerator of water tank, the direction of delivery of cooling intake pump is refrigeration water tank to die casting machine, the direction of delivery of cooling drain pump is die casting machine to refrigeration water tank.
Preferably, the cooling water inlet pump and the cooling water discharge pump both adopt high-pressure water pumps, and the cooling water inlet pipe between the cooling water inlet pump and the pressure release valve and the cooling water discharge pipe between the die casting machine and the cooling water discharge pump are respectively and fixedly connected with electromagnetic valves.
Preferably, a heat-insulating sleeve is fixedly coated outside the cooling water inlet pipe.
Preferably, the pressure relief valve is positioned on a cooling water inlet pipe close to one end of the die casting machine.
Preferably, the control cabinet of the die-casting machine and the cooling intelligent control cabinet are arranged together in parallel.
Preferably, cooling inlet tube and cooling drain pipe respectively fixedly connected with liquid flow sensor, liquid flow sensor passes through circuit and cooling intelligent control cabinet electric connection, the relief valve pass through circuit and cooling intelligent control cabinet electric connection.
The beneficial effects of the utility model reside in that:
1. this cooling control system can automatic control water pump intake respectively and cool off and the drainage, and cooperation flow sensor can accurate control cooling water get into the mould and discharge the mould, waters the cooling time after arranging and can effectively reduce, can improve production efficiency.
2. The cooling control system is provided with the pressure release valve, the pressure release valve is opened when the mold drains, water in the mold can be conveniently drained quickly, and the risk of leakage caused by mold cracking can be effectively reduced.
3. The cooling water in the die can be quickly discharged, so that the influence of the cooling water on the filling temperature of the molten metal can be reduced.
4. The cooling water medium used for cooling by the cooling control system can be recycled.
Description of the drawings:
FIG. 1 is a schematic view of a refrigeration system of the present invention;
fig. 2 is a schematic block diagram of the control system of the present invention.
In the figure: 1. a control cabinet of the die casting machine; 2. die casting machine; 3. a refrigeration water tank; 4. cooling the intelligent control cabinet; 5. cooling the water inlet pipe; 6. cooling the drain pipe; 7. cooling the water inlet pump; 8. cooling the draining pump; 9. and (4) releasing the valve.
The specific implementation mode is as follows:
example (b): as shown in fig. 1 and 2, the large-scale integrated intelligent cooling control system for high-pressure die-casting comprises a die-casting machine control cabinet 1, a die-casting machine 2, a refrigeration water tank 3, an intelligent cooling control cabinet 4, a cooling water inlet pump 7 and a cooling water discharge pump 8, wherein the refrigeration water tank 3 is provided with a water outlet connecting pipe and a water return connecting pipe, the water outlet connecting pipe on the refrigeration water tank 3 is connected with an inlet of a cooling channel at a row pouring position of a die-casting mold in the die-casting machine 2 through a cooling water inlet pipe 5, the water return connecting pipe on the refrigeration water tank 3 is connected with an outlet of the cooling channel at the row pouring position of the die-casting mold in the die-casting machine 2 through a cooling water discharge pipe 6, the cooling water inlet pump 7 and the cooling water discharge pump 8 are respectively and fixedly connected with the cooling water inlet pipe 5 and the cooling water discharge pipe 6, and a pressure release valve 9 is fixedly connected with the cooling water inlet pipe 5 between the cooling water inlet pump 7 and the die-casting machine 2;
the control element in the cooling intelligent control cabinet 4 is respectively connected with and controls a refrigerator, a cooling water inlet pump 7 and a cooling water discharge pump 8 in the refrigeration water tank 3 through lines; the die casting machine control cabinet 1 is electrically connected with the cooling intelligent control cabinet 4 and the die casting machine 2 through circuits respectively; die-casting and refrigerated intelligence control system are equipped with in the die-casting machine switch board 1, the die-casting system of intelligence control system control cooling intelligence switch board 4 and die-casting machine 2.
The cooling water inlet pump 7 and the cooling water discharge pump 8 both adopt high-pressure water pumps, and the cooling water inlet pipe 5 between the cooling water inlet pump 7 and the pressure release valve 9 and the cooling water discharge pipe 6 between the die casting machine 2 and the cooling water discharge pump 8 are respectively and fixedly connected with electromagnetic valves.
And a heat-insulating sleeve is fixedly coated outside the cooling water inlet pipe 5.
The pressure release valve 9 is positioned on the cooling water inlet pipe 5 close to one end of the die casting machine 2.
The die casting machine control cabinet 1 and the cooling intelligent control cabinet 4 are arranged together.
The working principle is as follows: the utility model relates to a large-scale integration high pressure die-casting intelligence cooling control system, it is shown in combination figure 2, its essential operation method as follows:
the die casting machine control system sends out the instruction after the end of 2 high pressure injections of die casting machine, cooling intelligent control system receives quick start cooling intelligent control cabinet 4 after the instruction, cooling intelligent control cabinet 4 starts cooling intake pump 7, cooling intake pump 7 will refrigerate in the water tank 3 already fast carry the die casting die to water the cooling channel of arranging the position, water the exhaust system and carry out quick cooling, after die casting machine control system sends the die sinking instruction, the cooling water that passes through is discharged fast in the effect of cooling drain pump 8, cooling intake pump 7 stall simultaneously and open the relief valve fast, discharge the pressure release with the water in the mould fast under the effect of cooling drain pump 8, discharged cooling water gets back to in the water tank 3 that refrigerates, refrigerate in the cold water tank 3 and reduce the temperature, wait for entering next circulation.
The examples are intended to be illustrative, but not limiting, of the invention. The embodiments can be modified by those skilled in the art without departing from the spirit and scope of the present invention, and therefore, the scope of the present invention should be determined by the appended claims.
Claims (7)
1. The utility model provides a large-scale integration high pressure die-casting intelligence cooling control system, includes die-casting machine switch board (1), die-casting machine (2), refrigeration water tank (3), cooling intelligent control cabinet (4), cooling intake pump (7) and cooling drain pump (8), its characterized in that: a water outlet connecting pipe and a water return connecting pipe are arranged on the refrigeration water tank (3), the water outlet connecting pipe on the refrigeration water tank (3) is connected with the inlet of a cooling channel at the casting position of the internal casting mold of the die casting machine (2) through a cooling water inlet pipe (5), the water return connecting pipe on the refrigeration water tank (3) is connected with the outlet of the cooling channel at the casting position of the internal casting mold of the die casting machine (2) through a cooling water outlet pipe (6), a cooling water inlet pump (7) and a cooling water discharge pump (8) are respectively and fixedly connected on the cooling water inlet pipe (5) and the cooling water outlet pipe (6), and a pressure release valve (9) is fixedly connected on the cooling water inlet pipe (5) between the cooling water inlet pump (7) and the die casting machine (2);
the control element in the cooling intelligent control cabinet (4) is respectively connected with and controls a refrigerator, a cooling water inlet pump (7) and a cooling water discharge pump (8) in the refrigeration water tank (3) through lines; die-casting machine switch board (1) passes through the circuit respectively with cooling intelligent control cabinet (4) and die-casting machine (2) electric connection.
2. The large-scale integrated high-pressure die-casting intelligent cooling control system according to claim 1, characterized in that: refrigeration water tank (3) constitute by water tank and the inside refrigerator of water tank, the direction of delivery of cooling intake pump (7) is refrigeration water tank (3) to die casting machine (2), the direction of delivery of cooling drain pump (8) is die casting machine (2) to refrigeration water tank (3).
3. The large-scale integrated high-pressure die-casting intelligent cooling control system according to claim 2, characterized in that: the cooling water inlet pump (7) and the cooling drainage pump (8) both adopt high-pressure water pumps, and the cooling water inlet pipe (5) between the cooling water inlet pump (7) and the pressure release valve (9) and the cooling drainage pipe (6) between the die casting machine (2) and the cooling drainage pump (8) are respectively and fixedly connected with electromagnetic valves.
4. A large scale integrated high pressure die casting intelligent cooling control system according to claim 1, characterized in that: and a heat-insulating sleeve is fixedly coated outside the cooling water inlet pipe (5).
5. A large scale integrated high pressure die casting intelligent cooling control system according to claim 1, characterized in that: the pressure release valve (9) is positioned on the cooling water inlet pipe (5) close to one end of the die casting machine (2).
6. The large-scale integrated high-pressure die-casting intelligent cooling control system according to claim 1, characterized in that: the die casting machine control cabinet (1) and the cooling intelligent control cabinet (4) are arranged together in parallel.
7. The large-scale integrated high-pressure die-casting intelligent cooling control system according to claim 1, characterized in that: the cooling water inlet pipe (5) and the cooling water drain pipe (6) are respectively and fixedly connected with a liquid flow sensor, the liquid flow sensor is electrically connected with the cooling intelligent control cabinet (4) through a circuit, and the pressure release valve (9) is electrically connected with the cooling intelligent control cabinet (4) through a circuit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222574346.5U CN218224601U (en) | 2022-09-28 | 2022-09-28 | Large-scale integrated high-pressure die-casting intelligent cooling control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222574346.5U CN218224601U (en) | 2022-09-28 | 2022-09-28 | Large-scale integrated high-pressure die-casting intelligent cooling control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218224601U true CN218224601U (en) | 2023-01-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222574346.5U Active CN218224601U (en) | 2022-09-28 | 2022-09-28 | Large-scale integrated high-pressure die-casting intelligent cooling control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218224601U (en) |
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2022
- 2022-09-28 CN CN202222574346.5U patent/CN218224601U/en active Active
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