CN218219062U - Equipment for producing chicken liver powder by puffing method - Google Patents
Equipment for producing chicken liver powder by puffing method Download PDFInfo
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- CN218219062U CN218219062U CN202222958152.5U CN202222958152U CN218219062U CN 218219062 U CN218219062 U CN 218219062U CN 202222958152 U CN202222958152 U CN 202222958152U CN 218219062 U CN218219062 U CN 218219062U
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Abstract
The utility model provides a device for producing chicken liver powder by a puffing method, which belongs to the technical field of chicken liver powder production. The technical scheme is as follows: an equipment for producing chicken liver powder by a puffing method comprises a frame, and a packing auger, a double-shaft differential conditioning and curing device, a double-screw puffing device and a granulating mechanism which are arranged on the frame; the discharge gate of auger and the feed inlet intercommunication of biax differential quenching and tempering ager, the discharge gate of biax differential quenching and tempering ager and the feed inlet intercommunication of twin-screw bulking ware, the discharge gate of twin-screw bulking ware and the feed inlet intercommunication of cutting grain mechanism and between be provided with the micro particle orifice plate mould. The utility model has the advantages that: the chicken liver powder is produced by the puffing method, the loss of nutrition of the chicken liver powder produced by the puffing method is less, and the chicken liver powder puffed by animals is easier to absorb.
Description
Technical Field
The utility model belongs to the technical field of chicken liver powder makes, especially, relate to an equipment of popped method production chicken liver powder.
Background
The chicken liver is the liver of a domestic chicken of Phasianidae, is usually large and small, has gall bladder and tendons on leaf surfaces, is rich in protein, calcium, phosphorus, iron, zinc, vitamins A, B complex vitamins and the like, has high nutritive value and is usually prepared into chicken liver powder for eating in the traditional process. The preparation of chicken liver powder from chicken liver usually requires the steps of cleaning, conveying, crushing fresh chicken liver into chicken liver particles, curing, drying, crushing into chicken liver powder, packaging and the like. The chicken liver powder particles prepared in the current market are all prepared by high-temperature curing, smashing and drying, and the chicken liver powder particles are uneven in particle size, difficult to dry, high in drying cost and difficult to crush, and the prepared chicken liver powder is poor in quality.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an equipment of puffed method production chicken liver powder.
The utility model discloses a realize through following measure: the equipment for producing the chicken liver powder by the puffing method is characterized by comprising a rack, and a packing auger, a double-shaft differential conditioning and curing device, a double-screw puffing device and a grain cutting mechanism which are arranged on the rack;
the discharge gate of auger and the feed inlet intercommunication of biax differential quenching and tempering ager, the discharge gate of biax differential quenching and tempering ager and the feed inlet intercommunication of twin-screw bulking ware, the discharge gate of twin-screw bulking ware and the feed inlet intercommunication of cutting grain mechanism and between be provided with the micro-particle orifice mould, the feed orifice diameter of mould is 0.6MM generally. The dicing mechanism adopts the existing cutting equipment, and is not described in detail herein.
The auger, the double-shaft differential hardening and tempering ager and the double-screw expander are distributed in a step shape, the axes of the auger, the double-shaft differential hardening and tempering ager and the double-screw expander are parallel, and the discharge port and the feed port of two adjacent devices are coaxially arranged, so that the feeding and discharging speed can be improved.
A first steam drum is arranged below the double-shaft differential tempering and curing device and communicated with the inside of the double-shaft differential tempering and curing device through a plurality of first steam inlet pipes.
The double-screw bulking device is characterized in that a cooling water steam drum and a steam drum II are arranged above the double-screw bulking device, the steam drum II is communicated with the inside of the double-screw bulking device through a plurality of steam inlet pipes II, branch pipes are arranged on the steam inlet pipes II through three-way valves, and the branch pipes are communicated with the steam inlet pipes II after passing through the cooling water steam drum.
And the first steam inlet pipe and the second steam inlet pipe are both provided with control valves.
And an enzymolysis agent adding port is also arranged at the position, close to the feeding port, on the double-shaft differential tempering and curing device.
The frame sets up including the symmetry the horizontal pole of twin-screw bulking ware top, two all slide on the horizontal pole and be provided with the pulley, two the pulley passes through the support and is connected with the casing of cutting grain mechanism, conveniently realizes cutting grain mechanism and the separation of twin-screw bulking ware.
The spiral part of the double screws of the double-screw bulking device is divided into a plurality of sections by a plurality of annular shearing sheets.
The working principle is as follows:
firstly, conveying the sliced chicken livers into the double-shaft differential curing device through the auger, adding a small amount of enzymolysis agent and steam into the curing device, and fully stirring and mixing the materials through the double-shaft differential curing device for primary curing. And (3) after primary curing, feeding the materials into a cylinder of the double-screw bulking device, and adjusting the cylinder to 100-120 ℃ through the steam drum II and the cooling water drum before the materials are fed. In order to ensure the accuracy of the temperature, temperature sensors can be arranged in the double-shaft differential curing device and the double-screw puffing device. The materials enter the cylinder of the double-screw expander and are extruded and crushed by double screws for secondary curing; and after the production is smooth, the heating system of the steam drum II is turned off, and the mechanical energy generated by the double-screw extrusion is used for curing to achieve the effects of saving energy and reducing consumption.
After the secondarily cured raw materials pass through the die in the double-screw puffing device, the particles can be instantaneously puffed by 1.8-2.2 times due to huge pressure difference change, so that the particles enter a fluffy state and have countless small holes, the extruded materials are cut into small particles by the high-speed rotating granulating mechanism, a low-temperature drying method can be adopted in the next drying process, so that the nutritional ingredients in the chicken liver particles are not easy to denaturalize and lose, the particles after puffing and drying enter a crisp state, and the particles are placed into a 60-mesh crusher for crushing and screening to be packaged.
Compared with the prior art, the beneficial effects of the utility model are that: adding a double-screw puffing device, and producing chicken liver powder by a puffing method, so that the yield is high and the process is simple; the chicken liver powder produced by the puffing method has less nutrition loss, so that the chicken liver powder puffed by animals is easier to absorb.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention;
FIG. 2 is a schematic diagram of the structure of the twin screws in the twin screw bulking device;
wherein the reference numerals are: 1. a packing auger; 2. a double-shaft differential slaker; 3. a double-screw bulking device; 4. a granulating mechanism; 5. a first steam drum; 6. a second steam drum; 7. cooling the water vapor drum; 8. a three-way valve; 9. a pulley; 10. a frame; 201. an enzymolysis agent adding port; 301. a motor; 302. a speed reducer; 303. cutting into slices in a circular shape; 304. and (4) double screws.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
Referring to fig. 1-2, a device for producing chicken liver powder by a puffing method is characterized by comprising a frame 10, a packing auger 1 arranged on the frame 10, a double-shaft differential tempering and curing device, a double-screw puffing device 3 and a granulating mechanism 4;
the discharge port of the auger 1 is communicated with the feed port of the double-shaft differential tempering and curing device, the discharge port of the double-shaft differential tempering and curing device is communicated with the feed port of the double-screw bulking device 3, the discharge port of the double-screw bulking device 3 is communicated with the feed port of the granulating mechanism 4, a microparticle pore plate die is arranged between the discharge port of the double-screw bulking device and the feed port of the granulating mechanism, and the diameter of a material hole of the die is generally 0.6MM. The dicing mechanism 4 adopts the existing cutting equipment, and the details are not repeated here.
The auger 1, the double-shaft differential conditioning and curing device and the double-screw bulking device 3 are distributed in a ladder shape, the axes are parallel, and the discharge port and the feed port of two adjacent devices are coaxially arranged, so that the feeding and discharging speed can be improved.
A steam drum I5 is arranged below the double-shaft differential tempering and curing device, and the steam drum I5 is communicated with the inside of the double-shaft differential tempering and curing device through a plurality of steam inlet pipes I.
And a cooling water steam drum 7 and a steam drum II 6 are arranged above the double-screw expander 3, the steam drum II 6 is communicated with the inside of the double-screw expander 3 through a plurality of steam inlet pipes II, the steam inlet pipes II are provided with branch pipes through a three-way valve 8, and the branch pipes are communicated with the steam inlet pipes II after passing through the cooling water steam drum 7.
And the first steam inlet pipe and the second steam inlet pipe are both provided with control valves.
An enzymolysis agent adding port 201 is also arranged on the double-shaft differential tempering and curing device near the feed inlet.
The frame 10 is provided with pulley 9 including the symmetry setting at the horizontal pole of the popped ware 3 top of twin-screw, all slides on two horizontal poles, and two pulley 9 pass through the support and are connected with the casing of cutting grain mechanism 4.
The screw part of the twin screw bulking device 3 is divided into several sections by a plurality of annular shear blades 303.
The working principle is as follows:
firstly, conveying the sliced chicken livers into a double-shaft differential curing device 2 through a packing auger 1, adding a small amount of zymolytic agent and steam into the curing device, opening a first steam inlet pipe, introducing the steam in a steam drum 5 into the curing device, and fully stirring and mixing the materials through the double-shaft differential curing device 2 for primary curing. The materials enter the barrel of the double-screw bulking device 3 after primary curing, the barrel is firstly adjusted to 100-120 ℃ through a steam drum II 6 and a cooling water drum 7 before the materials enter, a valve on a steam inlet pipe II is opened, and the steam enters the cooling water drum 7 through a branch pipe through a tee joint to realize temperature reduction and then enters the barrel. The material enters the inner part of the cylinder of the double-screw expander 3, and is crushed by double-screw extrusion 304 for secondary curing; after the production is smooth, the heating system of the steam drum II 6 is closed, and the mechanical energy generated by extrusion of the twin-screw 304 is used for curing to achieve the effects of saving energy and reducing consumption.
After the secondarily cured raw materials pass through the die in the high-pressure double-screw puffing device 3, the particles can be instantaneously puffed by 1.8-2.2 times due to huge pressure difference change, and then the particles enter a fluffy state, so that countless small holes exist in the particles, the extruded materials are cut into small particles through the high-speed rotating granulating mechanism 4, a low-temperature drying method can be adopted in the next drying process, so that the nutritional ingredients in the chicken liver particles are not easy to denature and lose, the particles after puffing and drying enter a crisp state, and the particles are placed into a 60-mesh crusher for crushing and screening to be packaged.
It should be noted that the embodiments and features of the embodiments of the present invention can be combined with each other without conflict.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the invention, unless otherwise specified, "a plurality" means two or more.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the creation of the present invention can be understood by those of ordinary skill in the art through specific situations.
The technical features that the utility model has not been described can be realized through or adopt prior art, and no longer give unnecessary details here, and of course, the above-mentioned explanation is not right the utility model discloses a restriction, the utility model discloses also not only be limited to the above-mentioned example, ordinary skilled person in this technical field is in the utility model discloses a change, modification, interpolation or replacement made in the essential scope also should belong to the utility model discloses a protection scope.
Claims (5)
1. The equipment for producing the chicken liver powder by the puffing method is characterized by comprising a rack, and a packing auger, a double-shaft differential conditioning and curing device, a double-screw puffing device and a grain cutting mechanism which are arranged on the rack;
the discharge gate of auger and the feed inlet intercommunication of biax differential quenching and tempering ager, the discharge gate of biax differential quenching and tempering ager and the feed inlet intercommunication of twin-screw bulking ware, the discharge gate of twin-screw bulking ware and the feed inlet intercommunication of cutting grain mechanism and between be provided with the micro particle orifice plate mould.
2. The device for producing the chicken liver meal by the puffing method according to claim 1, wherein a first steam drum is arranged below the double-shaft differential tempering and curing device and is communicated with the inside of the double-shaft differential tempering and curing device through a plurality of first steam inlet pipes.
3. The device for producing the chicken liver meal by the puffing method according to claim 1, wherein a cooling water steam drum and a second steam drum are arranged above the double-screw puffing device, the second steam drum is communicated with the inside of the double-screw puffing device through a plurality of second steam inlet pipes, the second steam inlet pipes are provided with branch pipes through three-way valves, and the branch pipes are communicated with the second steam inlet pipes after passing through the cooling water steam drum.
4. The device for producing the chicken liver powder by the puffing method according to claim 1, wherein an enzymolysis agent adding opening is further formed in the position, close to the feeding opening, of the double-shaft differential tempering and curing device.
5. The device for producing the chicken liver powder by the puffing method according to claim 1, wherein the frame comprises cross rods symmetrically arranged above the double-screw puffing device, pulleys are arranged on the two cross rods in a sliding manner, and the two pulleys are connected with a shell of the granulating mechanism through supports.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222958152.5U CN218219062U (en) | 2022-11-06 | 2022-11-06 | Equipment for producing chicken liver powder by puffing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222958152.5U CN218219062U (en) | 2022-11-06 | 2022-11-06 | Equipment for producing chicken liver powder by puffing method |
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| Publication Number | Publication Date |
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| CN218219062U true CN218219062U (en) | 2023-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202222958152.5U Active CN218219062U (en) | 2022-11-06 | 2022-11-06 | Equipment for producing chicken liver powder by puffing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116369566A (en) * | 2023-06-05 | 2023-07-04 | 广东八记工夫食品有限公司 | Twin-screw extrusion puffing equipment and application thereof in improving glutinous rice starch characteristics |
-
2022
- 2022-11-06 CN CN202222958152.5U patent/CN218219062U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116369566A (en) * | 2023-06-05 | 2023-07-04 | 广东八记工夫食品有限公司 | Twin-screw extrusion puffing equipment and application thereof in improving glutinous rice starch characteristics |
| CN116369566B (en) * | 2023-06-05 | 2023-07-25 | 广东八记工夫食品有限公司 | Twin-screw extrusion puffing equipment and application thereof in improving glutinous rice starch characteristics |
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